Sand washing device for steel casting production
By setting up an observation window in the sand washing device for cast steel parts production, the problem that existing devices cannot view the sand washing situation in real time is solved, real-time monitoring and adjustment of the sand washing situation of steel pipes is realized, and the sand washing quality is improved.
Patent Information
- Application Number
- CN202421918061.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the use of the existing sand washing device, due to the splashing of sand washing materials, the screening device is invisible and the sand washing situation of the steel pipe cannot be viewed in real time, which will affect the quality of sand washing.
A sand washing device for producing cast steel parts was designed. By setting up an observation window in the sand washing device, the sand washing status of the steel pipe can be viewed in real time during the sand washing process, and the position of the sand blasting head is adjusted in time when it is found that the sand washing is not thorough to ensure the quality of the sand washing.
By checking the sand washing situation in real time and adjusting the position of the sand blasting head in time, the quality of sand washing can be effectively improved and the surface of the steel pipe can be thoroughly cleaned.
Smart Images

Figure CN222985163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of cast steel parts, in particular to a sand washing device for production of cast steel parts. Background Art
[0002] One of the advantages of cast steel parts is the flexibility of design. Designers have the greatest freedom in choosing the shape and size of castings. Especially for parts with complex shapes and hollow cross-sections, sand casting, as a traditional metal casting method, has its unique advantages. Through sand washing treatment, burrs, scale and other impurities on the surface of castings can be removed. And during the sand washing process, certain grinding and correction of castings helps to improve the dimensional accuracy of castings.
[0003] However, during the use of the existing sand washing device, due to the splashing of sand washing raw materials everywhere, the sight for viewing is affected, resulting in the interior of the screening device being invisible. During the sand washing process, the sand washing situation of steel pipes cannot be viewed in real time. Furthermore, the sand washing position cannot be adjusted according to the sand washing situation, making it easy to have the situation that part of the sand washing is not thorough, affecting the quality of sand washing. Summary of the Utility Model
[0004] The utility model aims to solve at least one of the technical problems in the related technologies to a certain extent.
[0005] For this purpose, the purpose of the utility model is to provide a sand washing device for production of cast steel parts, which can view the sand washing situation of steel pipes in real time during sand washing, and can adjust the sand washing position when the sand washing is not thorough locally, improving the quality of sand washing.
[0006] To achieve the above object, the utility model provides a sand washing device for production of cast steel parts, including a processing box, two support bases, a box door, a self-locking member and a sand washing mechanism. Among them, the two support bases are relatively installed on the processing box; the box door is rotatably arranged on the processing box, and the self-locking member is arranged on the box door and the processing box; the sand washing mechanism includes two moving grooves, four shrinking grooves, two sealing plates, a rotating motor, a threaded rod, an observation window, two fixing members and a moving component. Among them, the two moving grooves are relatively opened on the processing box; the four shrinking grooves are opened on the processing box, and the four shrinking grooves are relatively distributed on both sides of the corresponding moving grooves; the two sealing plates are slidably arranged between the moving grooves and the shrinking grooves; the rotating motor is installed on one of the sealing plates, and the threaded rod is threadedly connected to the other sealing plate; the observation window is opened on the box door; the two fixing members are respectively connected to the rotating shaft of the rotating motor and one end of the threaded rod, and the two fixing members are located between the rotating motor and the threaded rod; the moving component is arranged on the processing box.
[0007] In addition, the sand washing device for steel casting production proposed above according to the application may also have the following additional technical features:
[0008] Specifically, two positioning members are provided on the processing box, and the two positioning members are respectively located on one side of the corresponding sealing plate.
[0009] Specifically, a rotating disk is provided at the other end of the threaded rod.
[0010] Specifically, the moving assembly includes two support plates, a driving motor, a ball screw, a moving block, a moving plate, a moving groove and a sand blasting head. Among them, the two support plates are relatively installed on the processing box; the driving motor is installed on the support plate, and one end of the ball screw is fixed on the rotating shaft of the driving motor; the moving groove is opened on the processing box; the moving block is slidably arranged inside the moving groove, and the moving block is threadedly connected with the ball screw; the moving plate is installed on the moving block, and the sand blasting head is installed on the moving plate.
[0011] Specifically, the length of the moving plate is twice the length of the moving groove.
[0012] In the sand washing device for steel casting production of the present utility model, by providing an observation window, when sand washing a steel pipe, the steel pipe is made to fit with the observation window, and then during the sand washing process, the sand washing condition of the steel pipe can be viewed. Furthermore, when observing insufficient sand washing parts, the position of the sand blasting head can be adjusted in time to continuously sand wash the insufficient sand washing parts, so as to improve the quality of sand washing the steel pipe.
[0013] The additional aspects and advantages of the present utility model will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present utility model. Description of the Drawings
[0014] The above-mentioned and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:
[0015] Figure 1 is a schematic structural diagram of the sand washing device for steel casting production according to an embodiment of the present utility model;
[0016] Figure 2 is a schematic side view structure diagram of the processing box of the sand washing device for steel casting production according to an embodiment of the present utility model;
[0017] Figure 3 is a schematic internal structure diagram of the processing box of the sand washing device for steel casting production according to an embodiment of the present utility model;
[0018] Figure 4Partial cross-sectional view of the processing box of the sand washing device for the production of steel castings according to an embodiment of the present utility model;
[0019] Figure 5 Sand washing device for the production of steel castings according to an embodiment of the present utility model Figure 4 Enlarged view at the position in.
[0020] As shown in the figure: 1. Processing box; 2. Support base; 3. Box door; 4. Self-locking part; 5. Sand washing mechanism; 51. Moving groove; 52. Shrinking groove; 53. Sealing plate; 54. Rotating motor; 55. Threaded rod; 56. Observation window; 57. Fixed part; 58. Moving component; 581. Support plate; 582. Driving motor; 583. Ball screw; 584. Moving block; 585. Moving plate; 586. Moving groove; 587. Sandblasting head. Detailed implementation manners
[0021] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation of the present utility model. On the contrary, the embodiments of the present utility model include all changes, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0022] The sand washing device for the production of steel castings according to the embodiment of the present utility model will be described below with reference to the accompanying drawings.
[0023] As Figures 1 - 5 shown, the sand washing device for the production of steel castings according to the embodiment of the present utility model includes a processing box 1, two support bases 2, a box door 3, a self-locking part 4, and a sand washing mechanism 5. Among them, the two support bases 2 are relatively installed on the processing box 1, the box door 3 is rotatably arranged on the processing box 1, and the self-locking part 4 is arranged on the box door 3 and the processing box 1.
[0024] It should be noted that the self-locking part 4 is divided into two parts, one part is arranged on the box door 3, and the other part is arranged on the processing box 1.
[0025] It can be understood that the self-locking part 4 can automatically lock the closed box door 3. The self-locking part 4 refers to a hardware fitting that can automatically rebound or achieve the self-locking function through other mechanisms to ensure that the door or window can maintain a stable state after closing. It can be: a stainless steel bolt automatic rebound door and window buckle, an aluminum alloy cabinet door rebounder, a push-type bouncing door stopper, etc.
[0026] The sand washing mechanism 5 includes two moving grooves 51, four shrinking grooves 52, two sealing plates 53, a rotating motor 54, a threaded rod 55, an observation window 56, two fixing members 57 and a moving assembly 58. Among them, the two moving grooves 51 are oppositely opened on the processing box 1. The four shrinking grooves 52 are opened on the processing box 1, and the four shrinking grooves 52 are oppositely distributed on both sides of the corresponding moving groove 51. The two sealing plates 53 are slidably arranged between the moving groove 51 and the shrinking groove 52.
[0027] It should be noted that the length of the sealing plate 53 is slightly greater than the sum of the length of one moving groove 51 and one shrinking groove 52. Thus, even if the sealing plate 53 continuously moves in one direction, it can ensure that the sealing plate 53 is continuously inside the two shrinking grooves 52.
[0028] The rotating motor 54 is installed on one sealing plate 53, and the threaded rod 55 is threadedly connected to the other sealing plate 53. The observation window 56 is opened on the box door 3.
[0029] It should be noted that when processing a steel pipe shorter than the length of the observation window 56, in order to prevent the sand washing raw materials from splashing out from the inside of the observation window 56, a hanging curtain can be installed above the observation window 56 to achieve the purpose of blocking the sand washing raw materials. Secondly, one-third of the processing diameter of the steel pipe should not be less than the width of the observation window 56.
[0030] The two fixing members 57 are respectively connected to the rotating shaft of the rotating motor 54 and one end of the threaded rod 55, and the two fixing members 57 are located between the rotating motor 54 and the threaded rod 55.
[0031] It should be noted that the output end of the rotating motor 54 is fixedly connected to the fixing member 57. The purpose is to drive the steel pipe to rotate synchronously by using the rotating motor 54 and the fixedly connected fixing member 57. One end of the threaded rod 55 is rotatably connected to the other fixing member 57. The purpose is to prevent the other fixing member 57 from driving the threaded rod 55 to rotate.
[0032] The moving assembly 58 is arranged on the processing box 1.
[0033] Specifically, during the actual operation, the relevant personnel place the steel pipes to be sand-washed inside the sand-washing equipment and are unable to view the sand-washing situation. Based on this, by setting up the sand-washing mechanism 5, when sand-washing the steel pipes, first release the restriction of the self-locking member 4 on the box door 3, then open the box door 3. After the box door 3 is opened, place the steel pipe between the two fixing members 57, then use the two fixing members 57 to fix the steel pipe. After fixing, close the box door 3, and use the self-locking member 4 to position the closed box door 3. Then, move the rotating motor 54 and the threaded rod 55 towards the observation window 56, so that the rotating motor 54 and the threaded rod 55 move the steel pipe through the two fixing members 57, making the steel pipe contact the observation window 56. Then, control the output end of the rotating motor 54 to rotate, thereby driving the steel pipe connected to the fixing member 57 to rotate, and then sand-washing can be carried out. During sand-washing, the sand-washing situation can be observed through the observation window 56.
[0034] By setting up the observation window 56, when sand-washing the steel pipe, make the steel pipe fit with the observation window 56. Then, during the sand-washing process, the sand-washing situation of the steel pipe can be viewed. Furthermore, when observing insufficient sand-washing parts, the position of the sand-blasting head 587 can be adjusted in time to continuously sand-wash the insufficiently sand-washed parts, so as to improve the quality of sand-washing the steel pipes.
[0035] In an embodiment of the present utility model, as Figure 5 shown, two positioning members are provided on the processing box 1, and the two positioning members are respectively located on one side of the corresponding sealing plate 53.
[0036] It should be noted that after moving the rotating motor 54 and the threaded rod 55, in order to ensure the stability after movement, positioning needs to be carried out using the positioning members. The positioning members can adopt a clamping structure or a bolt extrusion method.
[0037] In an embodiment of the present utility model, as Figure 3 shown, a rotating disk is provided at the other end of the threaded rod 55.
[0038] It can be understood that the rotating disk at the other end of the threaded rod 55 is convenient for rotating the threaded rod 55.
[0039] In an embodiment of the present utility model, as Figure 3 and Figure 4 shown, the moving component 58 includes two support plates 581, a driving motor 582, a ball screw 583, a moving block 584, a moving plate 585, a moving groove 586, and a sand-blasting head 587. Among them, the two support plates 581 are relatively installed on the processing box 1. The driving motor 582 is installed on the support plate 581, and one end of the ball screw 583 is fixed on the rotating shaft of the driving motor 582.
[0040] It should be noted that the moving plate 585 is used to seal the moving groove 586, so that during use, the raw materials ejected by the sandblasting head 587 will not flow out from the inside of the moving groove 586.
[0041] The moving groove 586 is formed in the processing box 1. The moving block 584 is slidably arranged inside the moving groove 586, and the moving block 584 is threadedly connected to the ball screw 583. The moving plate 585 is mounted on the moving block 584, and the sandblasting head 587 is mounted on the moving plate 585.
[0042] It can be understood that a component for continuously supplying raw materials to the sandblasting head 587 is connected to the sandblasting head 587 to ensure that the sandblasting head 587 can sand-wash the steel pipe, and the pipeline for supplying materials to the sandblasting head 587 is a flexible hose, and the flexible hose will not affect the movement of the sandblasting head 587.
[0043] In an embodiment of the present utility model, as Figure 4 shown, the length of the moving plate 585 is twice the length of the moving groove 586.
[0044] Specifically, during use, while the above-mentioned steel pipe is rotating, the moving assembly 58 operates, the output end of the driving motor 582 drives the ball screw 583 to rotate, and under the action of the rotating ball screw 583, the moving block 584 can be driven to move, and then the moving block 584 drives the moving plate 585 and the sandblasting head 587 to move, so that the rotating steel pipe can be comprehensively sand-washed.
[0045] In summary, for the sand-washing device for cast steel parts in the embodiment of the present utility model, by providing an observation window, when sand-washing the steel pipe, the steel pipe is made to fit the observation window, and then during the sand-washing process, the sand-washing condition of the steel pipe can be checked. Furthermore, when observing insufficient sand-washing parts, the position of the sandblasting head can be adjusted in time to continuously sand-wash the insufficiently sand-washed parts, so as to improve the quality of sand-washing the steel pipe.
[0046] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0047] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0048] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.
Claims
1. A sand washing device for steel casting production, characterized in that: It includes a processing box, two supporting bases, a box door, a self-locking part and a sand washing mechanism, wherein: The two support bases are relatively mounted on the processing box; The box door is rotatably arranged on the processing box, and the self-locking member is arranged on the box door and the processing box; The sand washing mechanism includes two moving grooves, four contraction grooves, two sealing plates, a rotating motor, a threaded rod, an observation window, two fixing parts and a moving assembly, wherein: The two movable grooves are relatively arranged on the processing box; The four shrinkage grooves are provided on the processing box, and the four shrinkage grooves are relatively distributed on both sides of the corresponding moving groove; The two sealing plates are slidably arranged between the moving groove and the shrinking groove; The rotary motor is mounted on one of the sealing plates, and the threaded rod is threadedly connected to the other sealing plate; The observation window is provided on the box door; The two fixing members are respectively connected to the rotating shaft of the rotating motor and one end of the threaded rod, and the two fixing members are located between the rotating motor and the threaded rod; The moving assembly is arranged on the processing box.
2. The sand washing device for steel casting production according to claim 1 is characterized in that: The processing box is provided with two positioning members, and the two positioning members are respectively located on one side of the corresponding sealing plate.
3. The sand washing device for steel casting production according to claim 1, characterized in that: The other end of the threaded rod is provided with a rotating disk.
4. The sand washing device for steel casting production according to claim 1, characterized in that: The moving assembly includes two support plates, a driving motor, a ball screw, a moving block, a moving plate, a moving slot and a sandblasting head, wherein: The two support plates are relatively mounted on the processing box; The driving motor is mounted on the supporting plate, and one end of the ball screw is fixed on the rotating shaft of the driving motor; The movable groove is provided on the processing box; The moving block is slidably disposed inside the moving groove, and the moving block is threadedly connected to the ball screw; The moving plate is mounted on the moving block, and the sandblasting head is mounted on the moving plate.
5. The sand washing device for steel casting production according to claim 4 is characterized in that: The length of the moving plate is twice the length of the moving groove.