Cleaning and discharging device for EPS (Expandable Polystyrene) storage tank
By designing a pneumatically driven cleaning mechanism in the EPS storage tank, the problem of material siltation in the storage tank is solved, cleaning efficiency is improved and safety is ensured.
Patent Information
- Application Number
- CN202421868569.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-02
AI Technical Summary
There is a problem of material siltation in the EPS storage tank. The prior art such as knocking or vibrating storage tanks are inefficient and labor-intensive, and are not thoroughly removed.
A cleaning and cutting device for EPS storage tank is designed. Two sets of cleaning mechanisms are provided in the tank body, including a pneumatically driven barrel brush and an arc-shaped cylinder, annular rod, a piston and a gas circuit joint. The pneumatic structure is used to drive the drum brush to rotate and scrape the inner wall of the tank body.
It improves cleaning efficiency, especially suitable for storage tanks with flammable material EPS. It uses pneumatic drive with high safety and can completely remove materials from the inner wall of the tank.
Smart Images

Figure CN222985171U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of storage tanks, and particularly to a cleaning and discharging device for an EPS storage tank. Background Art
[0002] Expanded polystyrene (EPS) is a lightweight porous polymer, which is manufactured by adding a foaming agent to polystyrene resin and heating it to produce a closed honeycomb structure with bubbles inside. In the storage tank, EPS is likely to adhere to the inner wall of the tank, resulting in the problem of material accumulation. In related technologies, this problem is usually solved by knocking and vibrating the storage tank, but this method has low efficiency, high labor intensity, and incomplete cleaning. Summary of the Invention
[0003] In view of this, this application provides a cleaning and discharging device for an EPS storage tank, which can improve the cleaning efficiency.
[0004] To achieve the above object, this application is realized through the following technical solutions:
[0005] A cleaning and discharging device for an EPS storage tank, characterized in that: it includes a tank body, and two sets of cleaning mechanisms are arranged in the tank body. Each cleaning mechanism includes a barrel brush and a pneumatic structure for driving the barrel brush to rotate;
[0006] The pneumatic structure includes an arc-shaped cylinder body, a ring-shaped rod, a piston and two air path connectors; the arc-shaped cylinder body is coaxially and fixedly arranged in the tank body, the ring-shaped rod is rotatably arranged in the arc-shaped cylinder body, the ring-shaped rod is coaxial with the arc-shaped cylinder body, the piston is fixedly installed on the ring-shaped rod and is located in the arc-shaped cylinder body, the air path connectors are separately installed at both ends of the arc-shaped cylinder body for sealing the inner cavity of the arc-shaped cylinder body. One of the connectors is used for introducing air into the inner cavity of the arc-shaped cylinder body, and the other is used for air intake; the air path connector has an opening for the ring-shaped rod to extend out, and the opening is hermetically arranged with the ring-shaped rod;
[0007] The barrel brush is vertically arranged, and the upper end of the barrel brush is connected to the ring-shaped rod, and the barrel brush fits against the inner wall of the barrel body. When air is introduced into the arc-shaped cylinder body, the piston and the ring-shaped rod can be pushed to rotate together, and the barrel brush can be driven to scrape the inner wall of the tank body; the rotation angle of the ring-shaped rod is 180°, and the arc-shaped cylinder bodies of the two sets of pneumatic structures are arranged in upper and lower layers and are opposite to each other.
[0008] The above-mentioned EPS storage tank cleaning and discharging device of the present application improves the cleaning efficiency by arranging a cleaning mechanism inside the tank. Moreover, since EPS is a flammable material, the cleaning mechanism is pneumatically driven, which has better safety compared to using an electric power drive such as an electric motor. The working process of the cleaning mechanism is as follows: air is introduced into one of the air path connectors, pushing the piston and the annular rod to rotate forward, and driving the barrel brush to rotate together. The barrel brush slides along the inner wall of the tank for cleaning. The maximum rotation angle of the annular rod is 180°, so that the first barrel brush can brush half of the inner wall area of the tank, and the other barrel brush can brush the remaining half area.
[0009] In some embodiments, the pneumatic structure further includes an annular guide rod located below the arc-shaped cylinder body and fixedly arranged inside the tank. The upper end of the barrel brush is hinged to the annular rod, and a sleeve is fixedly arranged at the lower end, and the sleeve is movably sleeved on the annular guide rod. The annular guide rod mainly plays a guiding role and can also be set as a guide rail or other forms according to needs.
[0010] In some embodiments, the outer shape of the arc-shaped cylinder body is a triangle with an upward angle. The arc-shaped cylinder body is set as a triangle mainly to reduce the accumulation of materials on it.
[0011] In some embodiments, the barrel brush includes a brush handle and a soft brush body detachably installed on the brush handle. The connection method between the brush handle and the soft brush body is selected from one of snap connection, bolt connection, magnetic attraction connection, and elastic pressing connection. The barrel brush is set as a split disassembly structure mainly for the convenience of later replacement. The soft brush body is in direct contact with the inner wall of the tank and is a vulnerable part.
[0012] It can be seen from the above technical solutions that the present application has at least the following advantages and positive effects:
[0013] 1. The EPS storage tank cleaning and discharging device of the present application improves the cleaning efficiency by arranging a cleaning mechanism inside the tank. Moreover, since EPS is a flammable material, the cleaning mechanism is pneumatically driven, which has better safety compared to using an electric power drive such as an electric motor. The working process of the cleaning mechanism is as follows: air is introduced into one of the air path connectors, pushing the piston and the annular rod to rotate forward, and driving the barrel brush to rotate together. The barrel brush slides along the inner wall of the tank for cleaning. The maximum rotation angle of the annular rod is 180°, so that the first barrel brush can brush half of the inner wall area of the tank, and the other barrel brush can brush the remaining half area. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of an embodiment of the present application;
[0015] Figure 2It is a structural schematic diagram of a cleaning mechanism in an embodiment of the present application;
[0016] Figure 3 It is a structural schematic diagram of a cleaning mechanism in an embodiment of the present application;
[0017] Figure 4 It is a cross-sectional view at the air path joint in an embodiment of the present application;
[0018] Figure 5 It is an external shape schematic diagram of an arc-shaped cylinder block in an embodiment of the present application;
[0019] Figure 6 It is a schematic diagram of the usage state of two sets of cleaning mechanisms in an embodiment of the present application.
[0020] Label description: 1. Tank body; 2. Barrel brush; 21. Sleeve; 3. Pneumatic structure; 31. Arc-shaped cylinder block; 32. Ring-shaped rod; 33. Piston; 34. Air path joint; 341. Opening; 4. Ring-shaped guide rod; Specific implementation manners
[0021] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings. The terms used in the implementation part of the present application are only used to explain the specific embodiments of the present application, rather than aiming to limit the present application.
[0022] Refer to Figures 1 to 6 , an EPS storage tank cleaning and discharging device provided by an embodiment of the present application includes a tank body 1, two sets of cleaning mechanisms are arranged in the tank body 1, and each cleaning mechanism includes a barrel brush 2 and a pneumatic structure 3 for driving the barrel brush 2 to rotate; this cleaning mechanism is mainly used to scrape the inner wall of the tank body 1 to prevent materials from adhering to it
[0023] The pneumatic structure 3 includes an arc-shaped cylinder block 31, a ring-shaped rod 32, a piston 33 and two air path joints 34; the arc-shaped cylinder block 31 is coaxially and fixedly arranged in the tank body 1, the ring-shaped rod 32 is rotatably arranged in the arc-shaped cylinder block 31, the ring-shaped rod 32 is coaxial with the arc-shaped cylinder block 31, the piston 33 is fixedly installed on the ring-shaped rod 32 and is located in the arc-shaped cylinder block 31, the air path joints 34 are respectively installed at both ends of the arc-shaped cylinder block 31 for sealing the inner cavity of the arc-shaped cylinder block 31, one of the joints is used to introduce air into the inner cavity of the arc-shaped cylinder block 31, and the other is used for air intake; the air path joint 34 has an opening 341 for the ring-shaped rod 32 to extend out, and a sealing arrangement is provided between the opening 341 and the ring-shaped rod 32; preferably, a sealing ring is provided between the opening 341 and the ring-shaped rod 32 of the air path joint 34 to ensure the sealing performance between the two.
[0024] The barrel brush 2 is vertically arranged, and the upper end of the barrel brush 2 is connected to the annular rod 32. The barrel brush 2 fits against the inner wall of the barrel body. When air is introduced into the arc-shaped cylinder body 31, the piston 33 and the annular rod 32 can be driven to rotate together, and the barrel brush 2 is driven to scrape the inner wall of the tank body 1. The rotation angle of the annular rod 32 is 180°. The arc-shaped cylinder bodies 31 of the two sets of pneumatic structures 3 are arranged in upper and lower layers and opposite to each other.
[0025] For the above-mentioned EPS storage tank cleaning and discharging device of the present application, by arranging a cleaning mechanism in the tank body 1, the cleaning efficiency is improved. Moreover, since EPS is a flammable material, the cleaning mechanism is pneumatically driven. Compared with using an electric power drive such as an electric motor, it has good safety and no combustion hazard. The working process of the cleaning mechanism is as follows: air is introduced into one of the air path connectors 34 to push the piston 33 and the annular rod 32 to rotate forward, and the barrel brush 2 is driven to rotate together. The barrel brush 2 slides along the inner wall of the tank body 1 for cleaning. The maximum rotation angle of the annular rod 32 is 180°. In this way, the first barrel brush 2 can brush half of the inner wall area of the tank body 1, and the other barrel brush 2 brushes the remaining half area.
[0026] In some embodiments, the pneumatic structure 3 further includes an annular guide rod 4 located below the arc-shaped cylinder body 31 and fixedly arranged in the tank body 1. The upper end of the barrel brush 2 is hinged to the annular rod 32, and a sleeve 21 is fixedly arranged at the lower end. The sleeve 21 is movably sleeved on the annular guide rod 4. The annular guide rod 4 mainly plays a guiding role and can also be set as a guide rail or other forms according to needs.
[0027] In some embodiments, the outer shape of the arc-shaped cylinder body 31 is a triangle with an upward angle. The arc-shaped cylinder body 31 is set as a triangle mainly to reduce the accumulation of materials on it.
[0028] In some embodiments, the barrel brush 2 includes a brush handle and a soft brush body detachably installed on the brush handle. The connection method between the brush handle and the soft brush body is selected from one of snap connection, bolt connection, magnetic attraction connection, and elastic pressing connection. The barrel brush 2 is set as a split disassembly structure mainly for convenient replacement in the later stage. The soft brush body is in direct contact with the inner wall of the tank body 1 and is a vulnerable part.
[0029] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, and are not intended to limit them. Although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A cleaning and unloading device for an EPS storage tank, characterized in that: It comprises a tank body, in which two cleaning mechanisms are arranged, each of which comprises a barrel brush and a pneumatic structure for driving the barrel brush to rotate; The pneumatic structure comprises an arc-shaped cylinder, an annular rod, a piston and two air path joints; the arc-shaped cylinder is coaxially fixedly arranged in the tank, the annular rod is rotatably arranged in the arc-shaped cylinder, the annular rod is coaxial with the arc-shaped cylinder, the piston is fixedly mounted on the annular rod and is located in the arc-shaped cylinder, the air path joints are separately mounted at both ends of the arc-shaped cylinder for sealing the inner cavity of the arc-shaped cylinder, one of the joints is used for air intake into the inner cavity of the arc-shaped cylinder, and the other is used for air intake; the air path joint has an opening for the annular rod to extend out, and a sealing arrangement is provided between the opening and the annular rod; The barrel brush is vertically arranged and the upper end of the barrel brush is connected to the annular rod, and the barrel brush fits the inner wall of the barrel body. When air is introduced into the arc-shaped cylinder body, the piston and the annular rod can be pushed to rotate together, and the barrel brush can be used to scrape the inner wall of the tank body; the rotation angle of the annular rod is 180°, and the two sets of pneumatic structure arc-shaped cylinder bodies are arranged in upper and lower layers and opposite to each other.
2. The EPS storage tank cleaning and unloading device according to claim 1 is characterized in that: The pneumatic structure also includes an annular guide rod located below the arc-shaped cylinder body and fixedly arranged in the tank body. The upper end of the barrel brush is hinged to the annular rod, and a sleeve is fixedly arranged at the lower end. The sleeve is movably sleeved on the annular guide rod.
3. The EPS storage tank cleaning and unloading device according to claim 1 is characterized in that: The outer shape of the arc-shaped cylinder body is a triangle with an upward angle.
4. The EPS storage tank cleaning and unloading device according to claim 1 is characterized in that: The barrel brush comprises a brush handle and a soft brush body detachably mounted on the brush handle, and the connection mode between the brush handle and the soft brush body is selected from one of a snap connection, a bolt connection, a magnetic connection and an elastic top pressure connection.