Fixed-length bending device for photovoltaic support machining

By designing a photovoltaic bracket bending device including bearing ring, extension plate, screw and drive motor, the problem of difficulty in controlling the bending length in the prior art is solved, and precise bending and high-quality bending effects of the photovoltaic bracket are achieved.

CN222985371UActive Publication Date: 2025-06-17TIANJIN XINRUN HENGXIN NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202422166549.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing photovoltaic bracket bending devices are difficult to effectively control the bending length in actual use, which affects the bending quality.

Method used

A fixed length bending device including bearing ring, extension plate, screw and drive motor is designed. Through the comprehensive use of fixed column rod and moving column rod, combined with scale marking and electric telescopic rod, the precise control of the bending length is achieved.

Benefits of technology

Accurate bending of photovoltaic brackets is achieved, bending quality is improved, and users are able to adjust the bending length according to their needs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222985371U_ABST
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Abstract

The utility model relates to the technical field of supporting frame bending, and discloses a fixed-length bending device for photovoltaic support machining, which comprises a bearing ring, an extension plate is fixedly mounted on the outer side of the bearing ring, scale marks are arranged on the two sides of the extension plate, a screw rod is movably mounted on the inner side of the extension plate, and the screw rod is movably mounted on the outer side of the bearing ring. A movable block is installed on the surface of the lead screw in a threaded mode, and a movable column rod is fixedly installed at the top of the movable block. Through the arrangement of the bearing ring, the movable column rod can rotate freely, through the comprehensive use of the fixed column rod and the movable column rod, a photovoltaic support can be bent, through the arrangement of the extension plate, the fixed column rod has a certain adjustment space, and through the arrangement of the lead screw and the driving motor, a user can adjust the installation position of the fixed column rod conveniently. Scale marks are arranged on the two sides of the extension plate, so that a user can conveniently and accurately control the bending length of the support according to requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of support frame bending, and more specifically, the utility model relates to a fixed-length bending device for processing photovoltaic brackets. Background Art

[0002] The fixed-length bending device for processing photovoltaic brackets is a bending device required for processing photovoltaic bracket components. The existing photovoltaic bracket bending devices are generally large in size and complex in structure, and cannot be used at the construction site, making it very troublesome to perform bending processing during on-site construction.

[0003] For example, a fixed-length bending device for processing photovoltaic brackets with the publication number CN219464436U includes a machine body. A fixed-length bending structure is arranged inside the machine body. The fixed-length bending structure includes a first outer shell. The surface of the first outer shell is fixedly connected to the inner wall of the machine body. The inner wall of the first outer shell is fixedly connected to a first motor. The threaded seat is rotationally connected to the lower surface of the second turntable through a bearing. The upper surface of the first turntable is fixedly connected to a cylinder. Through the cooperation of the photovoltaic bracket clamping structure and the second fixing plate, the photovoltaic bracket is fed in between the two clamping plates. When passing between the first turntable and the second turntable, one end of the photovoltaic bracket is attached to the second fixing plate. The external power supply of the third motor is connected, and the third motor starts to drive the flat plate to rotate, so that the two clamping plates clamp and fix the four sides of the photovoltaic bracket, eliminating the need for manual clamping of the photovoltaic bracket and reducing the manual labor force.

[0004] However, according to the working principle proposed in the above patent, the applicant believes that although the above device can reduce the manual labor force to a certain extent, in actual use, the above device cannot well control the bending length and is prone to affecting the bending quality during use.

[0005] Therefore, a fixed-length bending device for processing photovoltaic brackets is proposed to solve the above problems. Summary of the Utility Model

[0006] In order to overcome the deficiencies of the prior art, the utility model provides a fixed-length bending device for processing photovoltaic brackets, which has the advantage of facilitating the user to control the bending length.

[0007] To achieve the above object, the utility model provides the following technical solution: A fixed-length bending device for processing photovoltaic brackets includes a bearing ring. Extension plates are fixedly installed on the outer side of the bearing ring. Scale marks are arranged on both sides of the extension plates. A lead screw is movably installed inside the extension plates. A movable block is threadedly installed on the surface of the lead screw. A movable column rod is fixedly installed on the top of the movable block. A drive motor is fixedly installed at the top end of the lead screw and outside the extension plates. A driven wheel is fixedly installed at the bottom of the bearing ring.

[0008] As a preferred technical solution of the present utility model, a fixed column rod is movably connected to the inner ring of the bearing ring, and a bottom plate is fixedly installed at the bottom of the fixed column rod.

[0009] As a preferred technical solution of the present utility model, a driving wheel is meshed and connected to one side of the driven wheel, a reduction motor is movably connected to the bottom of the driving wheel, and the reduction motor is fixedly connected to the bottom plate.

[0010] As a preferred technical solution of the present utility model, a supporting ring is fixedly installed at the bottom of the fixed column rod, and a sliding bead is movably installed at the top of the supporting ring.

[0011] As a preferred technical solution of the present utility model, a supporting plate is fixedly installed on the surface of the fixed column rod, a limiting plate is fixedly installed on one side of the supporting plate, and an electric telescopic rod is fixedly installed on the other side of the supporting plate.

[0012] As a preferred technical solution of the present utility model, a clamping plate is fixedly installed at the top of the electric telescopic rod, and a reinforcing rod is fixedly installed at the bottom of the supporting plate.

[0013] As a preferred technical solution of the present utility model, a supporting block is fixedly installed at the bottom of the bottom plate, an operation panel is fixedly installed on one side of the surface of the bottom plate, and control buttons are arranged on the surface of the operation panel.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Through the setting of the bearing ring in the present utility model, the movable column rod can rotate freely. The combined use of the fixed column rod and the movable column rod can bend the photovoltaic bracket. Through the setting of the extension plate, the fixed column rod has a certain adjustment space. Through the setting of the lead screw and the driving motor, it is convenient for the user to adjust the installation position of the fixed column rod, thereby achieving the purpose of adjusting the bending length. Scale marks are arranged on both sides of the extension plate, which is convenient for the user to accurately control the length of the bracket to be bent according to the needs. Through the setting of the driven wheel, it is convenient for the bottom reduction motor to control the rotation of the overall movable column rod, so as to form a bending torque on the photovoltaic bracket material.

[0016] 2. Through the setting of the fixed column rod, it is convenient to form a clamping position for the photovoltaic bracket. Through the setting of the driving wheel and the reduction motor, it is convenient for the user to drive the bearing ring to rotate. The reduction motor has stronger torque compared to the driving motor. Through the setting of the supporting ring, it is convenient to lift the bearing ring to a certain height to prevent excessive friction caused by contact with the bottom plate. Through the setting of the sliding beads, the friction between the driven wheel and the supporting ring can be greatly reduced. Through the setting of the supporting plate, it is convenient for the user to place the photovoltaic bracket material to be bent. Through the setting of the limiting plate, the bracket material can be properly limited. Through the setting of the electric telescopic rod, it is convenient for the user to control the clamping plate to move inward. Through the setting of the clamping plate, it is convenient to further fix the bracket material to prevent its position from shifting during bending, which affects the bending effect. Through the setting of the operation panel and the control buttons, it is convenient for the user to electrically control the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a front three-dimensional schematic view of the overall structure of the present utility model;

[0018] Figure 2 is a rear three-dimensional schematic view of the overall structure of the present utility model;

[0019] Figure 3 is a bottom three-dimensional schematic view of the bearing ring structure of the present utility model;

[0020] Figure 4 is an enlarged three-dimensional schematic view of the structure of the present utility model after removing the bearing ring;

[0021] Figure 5 is a partial enlarged three-dimensional schematic view of the supporting ring structure of the present utility model.

[0022] In the figure: 1. Bearing ring; 2. Extension plate; 3. Scale mark; 4. Lead screw; 5. Movable block; 6. Moving column rod; 7. Driving motor; 8. Driven wheel; 9. Fixed column rod; 10. Bottom plate; 11. Driving wheel; 12. Reduction motor; 13. Supporting ring; 14. Sliding bead; 15. Supporting plate; 16. Limiting plate; 17. Electric telescopic rod; 18. Clamping plate; 19. Reinforcing rod; 20. Support block; 21. Operation panel; 22. Control button. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.

[0024] Such as Figures 1 to 5As shown in the figure, the utility model provides a fixed-length bending device for processing a photovoltaic bracket, which includes a bearing ring 1. An extension plate 2 is fixedly installed on the outer side of the bearing ring 1. Scale marks 3 are arranged on both sides of the extension plate 2. A lead screw 4 is movably installed inside the extension plate 2. A movable block 5 is threadedly installed on the surface of the lead screw 4. A movable column rod 6 is fixedly installed on the top of the movable block 5. A driving motor 7 is fixedly installed at the top end of the lead screw 4 and outside the extension plate 2. A driven wheel 8 is fixedly installed at the bottom of the bearing ring 1.

[0025] Among them, a fixed column rod 9 is movably connected to the inner ring of the bearing ring 1. A bottom plate 10 is fixedly installed at the bottom of the fixed column rod 9.

[0026] The fixed column rod 9 facilitates the formation of a clamping position for the photovoltaic bracket.

[0027] Among them, a driving wheel 11 is meshed and connected to one side of the driven wheel 8. A reduction motor 12 is movably connected to the bottom of the driving wheel 11. The reduction motor 12 is fixedly connected to the bottom plate 10.

[0028] The driving wheel 11 and the reduction motor 12 facilitate the user to drive the bearing ring 1 to rotate. The reduction motor 12 has stronger torque relative to the driving motor 7.

[0029] Among them, a support ring 13 is fixedly installed at the bottom of the fixed column rod 9. A sliding bead 14 is movably installed on the top of the support ring 13.

[0030] The support ring 13 facilitates lifting the bearing ring 1 to a certain height to prevent excessive friction caused by contact between it and the bottom plate 10. The sliding bead 14 can greatly reduce the friction between the driven wheel 8 and the support ring 13.

[0031] Among them, a support plate 15 is fixedly installed on the surface of the fixed column rod 9. A limit plate 16 is fixedly installed on one side of the support plate 15. An electric telescopic rod 17 is fixedly installed on the other side of the support plate 15.

[0032] The support plate 15 facilitates the user to place the photovoltaic bracket material to be bent. The limit plate 16 can appropriately limit the bracket material. The electric telescopic rod 17 facilitates the user to control the clamping plate 18 to move inward.

[0033] Among them, a clamping plate 18 is fixedly installed at the top of the electric telescopic rod 17. A reinforcing rod 19 is fixedly installed at the bottom of the support plate 15.

[0034] The clamping plate 18 facilitates further fixing of the bracket material to prevent its position from shifting during bending, which affects the bending effect.

[0035] Among them, a support block 20 is fixedly installed at the bottom of the bottom plate 10. An operation panel 21 is fixedly installed on one side of the surface of the bottom plate 10. Control buttons 22 are arranged on the surface of the operation panel 21.

[0036] The user can easily perform electrical control on the device through the operation panel 21 and the control button 22.

[0037] The working principle and usage process of the present utility model: When the device is in use, first rotate the bearing ring 1 appropriately to adjust the position of the moving column rod 6 to the same direction as the limiting plate 16. Then, place the photovoltaic bracket to be bent on the supporting plate 15. Control the clamping plate 18 to move inward through the electric telescopic rod 17 to fix one side of the photovoltaic bracket. The other side of the photovoltaic bracket extends beyond the moving column rod 6 and is inside the moving column rod 6. Adjust the scale position of the moving column rod 6 according to requirements. Subsequently, control the moving column rod 6 to rotate through the reduction motor 12. The moving column rod 6 will generate an inward torsion force on the part of the bracket that extends beyond the fixed column rod 9, thereby bending it.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0039] Although the embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fixed-length bending device for photovoltaic support processing, comprising a bearing ring (1), characterized in that: An extension plate (2) is fixedly mounted on the outer side of the bearing ring (1), scale marks (3) are arranged on both sides of the extension plate (2), a screw rod (4) is movably mounted on the inner side of the extension plate (2), a movable block (5) is threadedly mounted on the surface of the screw rod (4), a moving column rod (6) is fixedly mounted on the top of the movable block (5), a driving motor (7) is fixedly mounted on the top of the screw rod (4) and located on the outer side of the extension plate (2), and a driven wheel (8) is fixedly mounted on the bottom of the bearing ring (1).

2. A fixed-length bending device for photovoltaic bracket processing according to claim 1, characterized in that: The inner ring of the bearing ring (1) is movably connected to a fixed column rod (9), and a bottom plate (10) is fixedly mounted on the bottom of the fixed column rod (9).

3. The fixed-length bending device for photovoltaic bracket processing according to claim 1 is characterized in that: One side of the driven wheel (8) is meshingly connected to a driving wheel (11), the bottom of the driving wheel (11) is movably connected to a reduction motor (12), and the reduction motor (12) is fixedly connected to the bottom plate (10).

4. The fixed-length bending device for photovoltaic bracket processing according to claim 2 is characterized in that: A support ring (13) is fixedly mounted on the bottom of the fixed column rod (9), and a sliding ball (14) is movably mounted on the top of the support ring (13).

5. The fixed-length bending device for photovoltaic bracket processing according to claim 2 is characterized in that: A support plate (15) is fixedly mounted on the surface of the fixed column rod (9), a limit plate (16) is fixedly mounted on one side of the support plate (15), and an electric telescopic rod (17) is fixedly mounted on the other side of the support plate (15).

6. A fixed-length bending device for photovoltaic support processing according to claim 5, characterized in that: A clamping plate (18) is fixedly mounted on the top of the electric telescopic rod (17), and a reinforcing rod (19) is fixedly mounted on the bottom of the support plate (15).

7. The fixed-length bending device for photovoltaic bracket processing according to claim 2 is characterized in that: A support block (20) is fixedly mounted on the bottom of the base plate (10), an operation panel (21) is fixedly mounted on one side of the surface of the base plate (10), and a control button (22) is arranged on the surface of the operation panel (21).

Citation Information

Patent Citations

  • Fixed-length bending device for photovoltaic support machining

    CN219464436U