Copper bar bus processor

Abstract

The utility model provides a copper bar bus processor. The copper bar bus processor comprises a rack, a top plate and a cover plate, wherein a bidirectional cutting mechanism and a marking mechanism are mounted in the rack; the bidirectional cutting mechanism comprises a driving mechanism; the mounting mechanism is mounted on the driving mechanism; the cutting mechanism is mounted on the mounting mechanism; the two-way cutting mechanism can simultaneously cut forwards and downwards, the two kinds of cutting can be simultaneously completed in one-time operation, machining time is greatly shortened, production efficiency is improved, the two-way cutting mechanism belongs to a cutting machine capable of simultaneously cutting forwards and downwards, due to the fact that two kinds of operation are completed on the same equipment, production efficiency is improved, and production cost is reduced. Errors possibly caused by material transfer among different devices are reduced, and therefore higher machining precision is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of copper busbar cutting machines, and particularly relates to a copper busbar processing machine. Background Art

[0002] A copper busbar processing machine, also known as a busbar processing machine or a copper busbar processing machine, is a mechanical device specifically used for processing metal busbar materials such as copper and aluminum. It is widely used in multiple fields such as the power system, electronic equipment, communication equipment, automotive industry, aerospace, etc., and particularly plays an important role in the processing of busbar rows in high and low voltage switch cabinets, transformer manufacturing, and other power equipment in the electrical industry;

[0003] In the prior art, the copper busbar processing machine has the following drawbacks:

[0004] I. Limited single-direction cutting ability:

[0005] Currently, the copper busbar cutting machines on the market generally adopt a fixed-direction cutting design, that is, only support single-direction cutting operations (such as only forward cutting or downward cutting). When facing the need for multi-directional cutting (such as alternating forward and downward cutting), the operator has to manually adjust the spatial orientation of the workpiece or the cutting equipment. This process not only increases the operation complexity but also significantly extends the operation cycle, resulting in low production efficiency, and at the same time, it may introduce the error risk caused by manual adjustment.

[0006] II. Insufficient positioning efficiency:

[0007] When the existing copper busbar cutting machines position the cutting position of the copper busbar, they generally rely on the traditional method of manual measurement and marking. This method is not only cumbersome and time-consuming but also easily affected by human factors, resulting in unstable positioning accuracy.

[0008] Therefore, a copper busbar processing machine is proposed. Summary of the Utility Model

[0009] In view of this, the embodiments of the present utility model hope to provide a copper busbar processing machine to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0010] The technical solution of the embodiments of the present utility model is realized as follows: A copper busbar processing machine includes a frame, a top plate, and a cover plate:

[0011] A two-way cutting mechanism, a marking mechanism, and a positioning cylinder are installed inside the frame;

[0012] The two-way cutting mechanism includes:

[0013] A driving mechanism;

[0014] An installation mechanism mounted on the driving mechanism;

[0015] A cutting mechanism mounted on the installation mechanism;

[0016] Wherein, two sets of the driving mechanism, the installation mechanism and the cutting mechanism are provided, the two sets of the driving mechanisms are in the same vertical horizontal plane, and the two sets of the driving mechanisms are arranged vertically;

[0017] The installation mechanism can move horizontally on the driving mechanism, and the cutting direction of the cutting mechanism is perpendicular to the moving direction of the installation mechanism;

[0018] The cutting directions of the two sets of cutting mechanisms are oppositely arranged;

[0019] A measuring scale on the top plate and a positioning mechanism sliding on the measuring scale;

[0020] The positioning mechanism includes a second positioning portion and a first positioning portion for indicating the measured distance;

[0021] A feeding port is opened on the cover plate, and the distance between the cutting end of the copper busbar to be cut extending into the feeding port and the end of the measuring scale close to the cover plate is the same as the shortest distance between the ends of the second positioning portion and the first positioning portion;

[0022] A limiting plate for positioning the copper busbar to be cut is mounted on the piston rod of the positioning cylinder.

[0023] In some embodiments: The driving mechanism includes a lead screw module for providing a sliding direction limit and a driving motor I for providing power for the lead screw module.

[0024] In some embodiments: The installation mechanism includes a base that can slide on the lead screw module and a driving motor II mounted on the base.

[0025] In some embodiments: The cutting mechanism includes a transmission structure for providing transmission ability and a cutting blade mounted on the transmission structure.

[0026] In some embodiments: The transmission structure is fixedly connected to the output shaft of the driving motor II.

[0027] In some embodiments: A chute is opened on the measuring scale, and the positioning mechanism includes a slider that slides inside the chute.

[0028] In some embodiments: A bolt is threadedly connected to the slider, and the bottom of the bolt penetrates through the slider and abuts against the surface of the top plate, and a first handle is sleeved on the outside of the bolt.

[0029] In some embodiments, a second handle is rotatably connected to one side of the slider, and one side of the second handle is fixedly connected to the column through a connecting plate.

[0030] In some embodiments, the first positioning portion is fixedly connected to the column.

[0031] In some embodiments, the measuring scale has a scale portion, and the second positioning portion is fixed on the slider.

[0032] Due to the above technical solutions adopted in the embodiments of the present utility model, it has the following advantages:

[0033] First, the two-way cutting mechanism of the present utility model can perform forward cutting and downward cutting simultaneously, and can complete these two cuts in one operation, greatly reducing the processing time and improving the production efficiency. Moreover, the present utility model belongs to a cutting machine that can perform forward cutting and downward cutting simultaneously. Since the two operations are completed on the same device, the errors that may be caused by transferring materials between different devices are reduced, thereby ensuring higher processing accuracy.

[0034] Second, the present utility model determines the cutting distance by cooperating the second positioning portion with the scale portion. As shown in Figure -, the end of the second positioning portion is conical, so as to facilitate determining the cutting distance. By rotating the second handle, the column is driven to rotate, so that the first positioning portion moves downward, thereby determining the cutting position of the copper busbar to be cut. The operation is simple, the time consumption is short, and it will not be affected by human factors, and the positioning accuracy is stable.

[0035] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0037] Figure 1 It is a structural diagram of a perspective of the present utility model;

[0038] Figure 2 It is a structural diagram of the present utility model after removing the frame and the cover plate;

[0039] Figure 3 For the present utility model Figure 2 It is a structural diagram of another perspective;

[0040] Figure 4 This is a structural diagram of a perspective of the cutting mechanism of the present utility model;

[0041] Figure 5 This is a structural diagram of another perspective of the cutting mechanism of the present utility model;

[0042] Figure 6 This is a structural diagram of a perspective of the marking mechanism of the present utility model;

[0043] Figure 7 This is a structural diagram of another perspective of the marking mechanism of the present utility model;

[0044] Figure 8 This is a structural diagram of another perspective of the marking mechanism of the present utility model.

[0045] Reference numerals in the drawings: 1, frame; 2, top plate; 3, cover plate; 31, feed inlet;

[0046] 100, bidirectional cutting mechanism; 101, first driving motor; 102, lead screw module; 103, base; 104, second driving motor; 105, transmission mechanism; 106, cutting blade.

[0047] 200, marking mechanism; 210, measuring scale; 211, sliding groove; 212, scale portion; 220, positioning mechanism; 221, slider; 222, bolt; 223, first handle; 224, second handle; 225, connecting plate; 226, column; 227, first positioning portion; 228, second positioning portion.

[0048] 300, positioning cylinder; 310, limiting plate. Detailed implementation manners

[0049] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0050] It should be noted that terms such as "first", "second", "symmetric", "array", etc. are only used for the purpose of distinguishing descriptions and position descriptions, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first", "symmetric", etc. may explicitly or implicitly include one or more of such features; similarly, when certain features are not limited in quantity by words such as "two", "three", etc., it should be noted that such features also belong to explicitly or implicitly including one or more feature quantities;

[0051] In the present invention, unless otherwise clearly specified and defined, terms such as "installation", "connection", "fixation", etc. shall be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral molding; it can be a mechanical connection, a direct connection, a welding connection, or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in combination with the accompanying drawings and specific situations.

[0052] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0053] As Figure 1 -8 shows, the embodiments of the present utility model provide a copper busbar processing machine, which includes a frame 1, a top plate 2 and a cover plate 3:

[0054] A two-way cutting mechanism 100, a marking mechanism 200 and a positioning cylinder 300 are installed inside the frame 1;

[0055] A limiting plate 310 for positioning the copper busbar to be cut is installed on the piston rod of the positioning cylinder 300 to cooperate with the marking mechanism 200 to complete the cutting work of the copper busbar to be cut and improve the cutting accuracy;

[0056] The two-way cutting mechanism 100 includes:

[0057] A driving mechanism;

[0058] An installation mechanism installed on the driving mechanism;

[0059] A cutting mechanism installed on the installation mechanism;

[0060] Among them, two sets of driving mechanisms, installation mechanisms and cutting mechanisms are provided. The two sets of driving mechanisms are in the same vertical horizontal plane, and the two sets of driving mechanisms are arranged vertically;

[0061] The installation mechanism can move horizontally on the driving mechanism, and the cutting direction of the cutting mechanism is perpendicular to the movement direction of the installation mechanism;

[0062] The cutting directions of the two sets of cutting mechanisms are oppositely arranged;

[0063] The marking mechanism 200 includes a measuring scale 210 installed on the top plate 2 and a positioning mechanism 220 sliding on the measuring scale 210;

[0064] The positioning mechanism 220 includes a second positioning part 228 and a first positioning part 227 for indicating the measured distance;

[0065] The cover plate 3 is provided with a feed inlet 31. The copper busbar to be cut extends into the interior of the feed inlet 31, and the distance between the cutting end and one end of the measuring scale 210 close to the cover plate 3 is the same as the shortest distance between the second positioning part 228 and the end of the first positioning part 227.

[0066] In this embodiment, specifically: The driving mechanism includes a lead screw module 102 that provides a sliding direction limit and a first driving motor 101 that provides power for the lead screw module 102.

[0067] More specifically, this two-way cutting mechanism is installed on the frame of the copper busbar processing machine. The first driving motor 101 is installed on the above-mentioned frame, and the frame provides an installation space for the first driving motor 101.

[0068] The lead screw module 102 includes two fixed substrates and a lead screw installed on the two fixed substrates. The lead screw is rotationally connected to the two fixed substrates through a rotating shaft, and the output shaft of the first driving motor 101 is connected to one end of the lead screw to provide rotational power for the lead screw.

[0069] On the basis of the above solution, the driving mechanism can also be replaced with any other power mechanism that can provide a horizontal movement direction. For example, a linear motor can be directly used, or a belt transmission mechanism can also be used.

[0070] In this embodiment, specifically: The installation mechanism includes a base 103 that can slide on the lead screw module 102 and a second driving motor 104 installed on the base 103. The base 103 slides on the above-mentioned lead screw to move along the horizontal direction of the lead screw and provide cutting in the horizontal direction.

[0071] In this embodiment, specifically: The cutting mechanism includes a transmission structure 105 that provides transmission ability and a cutting blade 106 installed on the transmission structure 105.

[0072] More specifically: The transmission structure 105 is a pulley combination structure with a belt transmission effect. The cutting blade 106 is installed on the pulley. The transmission structure 105 is fixedly connected to the output shaft of the second driving motor 104, so that the second driving motor 104 provides power for the cutting work of the cutting blade 106. The cutting blades 106 of the two groups of cutting mechanisms are respectively arranged in a tangent setting and a downward cutting setting to complete cutting work in two directions. Compared with the existing single-direction cutting, the operator does not need to manually adjust the direction of the material or the cutting machine, avoiding additional time and labor consumption and improving production efficiency.

[0073] The tangent and down-cutting operations are completed by two sets of cutting mechanisms arranged in opposition. The bidirectional cutting mechanism can perform tangent and down-cutting at the same time, and can complete these two types of cutting in one operation, which greatly reduces the processing time and improves the production efficiency. The utility model belongs to a cutting machine that can perform tangent and down-cutting at the same time. Since the two operations are completed on the same device, the errors that may be caused by transferring materials between different devices are reduced, thereby ensuring higher processing accuracy.

[0074] In this embodiment, specifically: a slide groove 211 is provided on the measuring ruler 210 , and the positioning mechanism 220 includes a slider 221 , and the slider 221 slides inside the slide groove 211 .

[0075] In this embodiment, specifically: a bolt 222 is threadedly connected to the slider 221, and the bottom of the bolt 222 passes through the slider 221 and fits against the surface of the top plate 2, and a first handle 223 is sleeved on the outer side of the bolt 222. The bolt 222 is driven to rotate inside the slider 221 through the first handle 223 until the bottom of the bolt 222 fits against the surface of the top plate 2, thereby locking the position of the slider 221.

[0076] In this embodiment, specifically: one side of the slider 221 is rotatably connected to the second handle 224, one side of the second handle 224 is fixedly connected to the column 226 through the connecting plate 225, the first positioning portion 227 is fixedly connected to the column 226, the measuring ruler 210 has a scale portion 212, and the second positioning portion 228 is fixed to the slider 221;

[0077] The cutting distance is determined by the cooperation of the second positioning portion 228 and the scale portion 212. Figure 6 As shown in Figure 8, the end of the second positioning portion 228 is tapered, which makes it easy to determine the cutting distance. In addition, since the distance between the cutting end of the copper busbar to be cut that extends into the feed port 31 and the end of the measuring ruler 210 close to the cover plate 3 is consistent with the shortest distance between the second positioning portion 228 and the end of the first positioning portion 227, after the second positioning portion 228 determines the cutting distance, the second handle 224 is rotated to drive the column 226 to rotate, so that the first positioning portion 227 moves downward, thereby determining the cutting position of the copper busbar to be cut. The operation is simple, time-saving, not affected by human factors, and the positioning accuracy is stable.

[0078] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A copper busbar processing machine, comprising a frame (1), a top plate (2) and a cover plate (3), characterized in that: A bidirectional cutting mechanism (100), a marking mechanism (200) and a positioning cylinder (300) are installed inside the frame (1); The bidirectional cutting mechanism (100) comprises: Driving mechanism; A mounting mechanism mounted on the driving mechanism; a cutting mechanism mounted on the mounting mechanism; Wherein, the driving mechanism, the mounting mechanism and the cutting mechanism are each provided with two groups, the two groups of the driving mechanisms are located in the same vertical plane, and the two groups of the driving mechanisms are arranged up and down; The mounting mechanism can move horizontally on the driving mechanism, and the cutting direction of the cutting mechanism is perpendicular to the movement direction of the mounting mechanism; The cutting directions of the two groups of cutting mechanisms are arranged oppositely; The marking mechanism (200) comprises a measuring ruler (210) mounted on the top plate (2) and a positioning mechanism (220) sliding on the measuring ruler (210); The positioning mechanism (220) comprises a second positioning portion (228) and a first positioning portion (227) for indicating a measured distance; The cover plate (3) is provided with a feed port (31), and the distance between the cutting end of the copper busbar to be cut extending into the feed port (31) and the end of the measuring ruler (210) close to the cover plate (3) is consistent with the shortest distance between the ends of the second positioning portion (228) and the first positioning portion (227); A limiting plate (310) for positioning the copper busbar to be cut is installed on the piston rod of the positioning cylinder (300).

2. A copper busbar processing machine according to claim 1, characterized in that: The driving mechanism comprises a lead screw module (102) for limiting the sliding direction and a driving motor (101) for providing power to the lead screw module.

3. A copper busbar processing machine according to claim 2, characterized in that: The mounting mechanism comprises a base (103) capable of sliding on the lead screw module and a second drive motor (104) mounted on the base.

4. A copper busbar processing machine according to claim 3, characterized in that: The cutting mechanism comprises a transmission structure (105) providing transmission capability and a cutting blade (106) mounted on the transmission structure.

5. A copper busbar processing machine according to claim 4, characterized in that: The transmission structure (105) is fixedly connected to the output shaft of the second driving motor (104).

6. The copper busbar processing machine according to claim 1, characterized in that: The measuring ruler (210) is provided with a slide groove (211), and the positioning mechanism (220) comprises a slider (221), and the slider (221) slides inside the slide groove (211).

7. A copper busbar processing machine according to claim 6, characterized in that: The slider (221) is threadedly connected with a bolt (222), and the bottom of the bolt (222) passes through the slider (221) and is attached to the surface of the top plate (2), and the outer side of the bolt (222) is sleeved with a first handle (223).

8. The copper busbar processing machine according to claim 6, characterized in that: One side of the sliding block (221) is rotatably connected to a second handle (224), and one side of the second handle (224) is fixedly connected to a column (226) via a connecting plate (225).

9. A copper busbar processing machine according to claim 8, characterized in that: The first positioning portion (227) is fixedly connected to the column (226).

10. A copper busbar processing machine according to claim 6, characterized in that: The measuring ruler (210) has a scale portion (212), and the second positioning portion (228) is fixed on the slider (221).

Images