Gear machining clamping tool

By designing a gear machining clamping tool that includes a clamping seat, support, clamping and locking, the problem of gear circumferential deflection caused by traditional clamping is solved, and higher machining accuracy and quality are achieved.

CN222986349UActive Publication Date: 2025-06-17CHONGQING CHUANYU JINGGONG MACHINERY PARTS DEV
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Patent Information

Application Number
CN202422138300.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-17
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Traditional gear processing fixtures are prone to cause the gear circumferential deflection during the processing process, resulting in processing deviations and reducing processing quality and accuracy.

Method used

A gear processing clamping tool is designed, including a base and a clamping assembly. The clamping assembly consists of a clamping seat, a support, a clamping member and a locking member. The clamping member slides along a circular track and locks in the gear groove to ensure stable clamping of the gear.

Benefits of technology

Through this tooling, the circumferential deflection of the gear during processing can be effectively prevented, the processing accuracy and quality can be improved, and the operation is simple and fast.

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Abstract

The utility model discloses a gear machining clamping tool, and relates to the technical field of gear machining equipment. The clamping assembly comprises a clamping base installed on the upper portion of the base, a supporting piece and a plurality of clamping pieces, the supporting piece and the clamping pieces are arranged on the clamping base, a plurality of clamping positions are arranged on the clamping base in the circumferential direction of the clamping base in a circular track mode, and the supporting piece is located among the clamping positions; the plurality of clamping pieces are slidably arranged on the plurality of clamping positions in a one-to-one correspondence manner in the circumferential direction of the circular tracks of the plurality of clamping positions, each clamping piece is arranged in the radial direction of the circular tracks of the plurality of clamping positions, a locking piece is arranged between each clamping piece and the corresponding clamping position, and the locking pieces are used for fixing the positions of the corresponding clamping pieces; the gear clamping device is simple and convenient to operate, a gear can be rapidly fixed, it can be guaranteed that the gear clamping device is accurately matched with a tooth groove of the gear by adjusting the position of the clamping piece, the gear is not subjected to circumferential deflection in the machining process, and the machining precision and quality of the gear are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing equipment, and particularly relates to a clamping tooling for gear processing. Background Art

[0002] As a mechanical transmission component, gears are widely used in various machinery, such as gear speed reducers and other devices. When gears are processed and manufactured, fixtures are often required to clamp and position them. For example, in the process of milling the center hole of a gear, the fixture is needed to clamp and position the whole gear.

[0003] Traditional gear processing fixtures mainly use three-jaw chucks. When clamping, the three jaws of the three-jaw chuck are used to hold the outer circumference of the gear. Its clamping principle mainly relies on the clamping surface of the jaws to press the gear. However, only relying on this clamping method will cause the gear to be prone to circumferential deflection relative to the fixture during the processing, resulting in deviation in gear processing and reducing the processing quality and accuracy of the gear. Content of the Utility Model

[0004] Aiming at the deficiencies in the prior art, the utility model provides a clamping tooling for gear processing, which solves the problem of circumferential deflection between the fixture and the gear existing in the prior art.

[0005] A clamping tooling for gear processing includes:

[0006] A base; and

[0007] A clamping assembly, which includes a clamping seat installed on the upper part of the base and a support member and a plurality of clamping members arranged on the clamping seat. A plurality of clamping positions are arranged on the clamping seat in a circular track along its circumference. The support member is located between the plurality of clamping positions. The plurality of clamping members are slidably arranged along the circumference of the circular track of the plurality of clamping positions in a one-to-one correspondence. Each clamping member is arranged radially along the circular track of the plurality of clamping positions. A locking member is arranged between each clamping member and the corresponding clamping position, and the locking member is used to fix the position of the corresponding clamping member.

[0008] Compared with the prior art, the utility model has the following beneficial effects: When in use, the gear is placed on the support member, and then each clamping member is adjusted to slide on the clamping position so that each clamping member can accurately fit into the tooth groove of the gear. Subsequently, the position of the corresponding clamping member is fixed through the locking member, so that the gear is clamped and fixed through the joint cooperation of the plurality of clamping members; the operation is simple and convenient, the gear can be fixed quickly, and the position of the clamping member can be adjusted to ensure its accurate cooperation with the tooth groove of the gear, so that the gear does not undergo circumferential deflection during the processing, ensuring the processing accuracy and quality of the gear.

[0009] Preferably, an installation groove is formed in the upper part of the base. The clamping seat includes an installation disk fixedly installed in the installation groove in the horizontal direction. Each clamping position includes a first support block fixedly installed on the upper end surface of the installation disk. A plurality of the first support blocks are evenly distributed along the circumference of the installation disk. Each clamping member is slidably connected to the corresponding first support block. Each locking member is arranged between the corresponding clamping member and the first support block. The support member is fixedly installed on the installation disk and is located between a plurality of the first support blocks.

[0010] Preferably, an arc-shaped hole is formed in the upper part of each first support block in the horizontal direction. The arc-shaped hole is bent away from the axis of the installation disk. Each clamping member includes a clamping rod slidably penetrating through the arc-shaped hole in the corresponding first support block. The clamping rod is arranged along the radial direction of the installation disk. One end of the clamping rod facing the axis of the installation disk is a small-diameter section. The locking member is arranged between the clamping rod and the first support block.

[0011] Preferably, one end of each clamping rod away from the axis of the installation disk is a threaded section. A limiting plate is fixedly sleeved on the small-diameter section of each clamping rod. Each locking member includes an adjusting pad and a limiting pad sleeved on the corresponding clamping rod and a nut threadedly connected to the threaded section of the clamping rod. The adjusting pad is located between the limiting plate and the first support block. The limiting pad is located between the nut and the first support block.

[0012] Preferably, a plurality of internal thread sleeves are fixedly installed vertically on the installation groove. A plurality of through holes are evenly formed in the installation disk along its circumference. A plurality of internal thread sleeves penetrate through the plurality of through holes one by one. The support member is located between the plurality of internal thread sleeves.

[0013] Preferably, the support member includes a support plate and a plurality of second support blocks fixedly installed on the support plate. The support plate is provided with a plurality of extension sections along its circumference. An installation hole is formed in each extension section. The plurality of extension sections are respectively placed on the plurality of internal thread sleeves one by one and are threadedly connected thereto through a plurality of fixing bolts.

[0014] Preferably, each of the first support block, the adjusting pad and the limiting pad is an arc-shaped structure arranged along the circumference of the installation disk. The adjusting pad and the limiting pad are both slidably attached to the side wall of the first support block.

[0015] Preferably, a connecting column is fixedly installed vertically at the bottom of the base.

[0016] Other advantages, objectives and features of the present utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic assembly structure diagram of an embodiment of the present utility model.

[0018] Figure 2 is Figure 1 the structural schematic diagram of the clamping tooling in

[0019] Figure 3 is Figure 2 the front view of

[0020] Figure 4 is Figure 3 the top view of

[0021] Figure 5 is Figure 2 the structural schematic diagram of the clamping seat in

[0022] Figure 6 is Figure 2 the structural schematic diagram of the support member in

[0023] Figure 7 is Figure 2 the structural schematic diagram of the clamping rod in

[0024] The reference numerals in the figure are in sequence: 1, base; 11, mounting groove; 2, mounting disc; 21, perforation; 3, first support block; 31, arc-shaped hole; 4, clamping rod; 41, limiting plate; 42, adjusting ring; 43, adjusting pad; 44, limiting pad; 45, nut; 5, internal thread sleeve; 51, fixing bolt; 6, support plate; 61, second support block; 62, mounting hole; 7, connecting column; 8, gear. Specific Embodiments

[0025] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model clearer and easier to understand, the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:

[0026] As Figures 1-4 shown, an embodiment of the present utility model provides a gear processing clamping tooling, including: a base 1; and a clamping assembly, which includes a clamping seat installed on the upper part of the base 1 and a support member and a plurality of clamping members arranged on the clamping seat, wherein a plurality of clamping positions are arranged on the clamping seat in a circular track along its circumferential direction, the support member is located between the plurality of clamping positions, and the plurality of clamping members are slidably arranged on the circular track of the plurality of clamping positions along the circumferential direction in a one-to-one correspondence, each clamping member is arranged radially along the circular track of the plurality of clamping positions, and a locking member is arranged between each clamping member and the corresponding clamping position, and the locking member is used to fix the position of the corresponding clamping member.

[0027] Place the gear 8 on the support, and then adjust each clamping member to slide in the clamping position so that each clamping member can accurately fit into the tooth groove of the gear 8. Subsequently, fix the position of the corresponding clamping member through the locking member, so as to clamp and fix the gear 8 through the cooperation of several clamping members; the operation is simple and convenient, the gear 8 can be fixed quickly, and the position of the clamping member can be adjusted to ensure its accurate cooperation with the tooth groove of the gear 8, so that the gear 8 does not deflect circumferentially during the processing, ensuring the processing accuracy and quality of the gear 8.

[0028] As Figures 1-7 shown, according to another embodiment of the present invention, the clamping tooling for gear processing further optimizes the clamping seat, clamping member, locking member and support member it includes. An installation groove 11 is opened in the upper part of the base 1. The clamping seat includes an installation disk 2 fixedly installed in the installation groove 11 in the horizontal direction. Each clamping position includes a first support block 3 fixedly installed on the upper end surface of the installation disk 2. A plurality of the first support blocks 3 are evenly distributed along the circumference of the installation disk 2. Each clamping member is slidably connected to the corresponding first support block 3. Each locking member is arranged between the corresponding clamping member and the first support block 3. The support member is fixedly installed on the installation disk 2 and is located between a plurality of first support blocks 3.

[0029] An arc-shaped hole 31 is opened in the upper part of each first support block 3 in the horizontal direction. The arc-shaped hole 31 is bent away from the axis of the installation disk 2. Each clamping member includes a clamping rod 4 slidably penetrating through the arc-shaped hole 31 on the corresponding first support block 3. The clamping rod 4 is arranged along the radial direction of the installation disk 2. One end of the clamping rod 4 facing the axis of the installation disk 2 is a small-diameter section for fitting into the tooth groove of the gear 8. The locking member is arranged between the clamping rod 4 and the first support block 3.

[0030] One end of each clamping rod 4 away from the axis of the installation disk 2 is a threaded section. A limiting plate 41 is fixedly sleeved on the small-diameter section of each clamping rod 4. Each locking member includes an adjusting pad 43 and a limiting pad 44 sleeved on the corresponding clamping rod 4 and a nut 45 threadedly connected to the threaded section of the clamping rod 4. The adjusting pad 43 is located between the limiting plate 41 and the first support block 3, and the limiting pad 44 is located between the nut 45 and the first support block 3; when fixing the position of the clamping rod 4, tighten the nut 45 and through the cooperation of the limiting plate 41, make the adjusting pad 43 and the limiting pad 44 closely adhere to the side wall of the first support block 3 to fix the position of the clamping rod 4; and in order to adapt to clamping gears 8 of different specifications, an adjusting ring 42 can also be installed between the adjusting pad 43 and the limiting plate 41 to ensure that the small-diameter section of the clamping rod 4 can fit into the tooth grooves of gears 8 of different specifications.

[0031] And preferably, each of the first support blocks 3, the adjusting pads 43 and the limiting pads 44 is an arc-shaped structure arranged circumferentially along the mounting disc 2. The adjusting pads 43 and the limiting pads 44 are both in sliding fit with the side walls of the first support blocks 3 to improve the stability and smoothness of the sliding of the adjusting pads 43 and the limiting pads 44. Moreover, on one side of the upper part of each first support block 3 facing the axis of the mounting disc 2, there is a relief notch to facilitate reducing the space occupied by the limiting plate 41, the adjusting pads 43 and the adjusting ring 42, and increasing the operating space between several first support blocks 3.

[0032] A number of internal thread sleeves 5 are vertically and fixedly installed on the installation groove 11. A number of through holes 21 are evenly formed in the mounting disc 2 along its circumference. A number of internal thread sleeves 5 penetrate through a number of through holes 21 in one-to-one correspondence. The support member is located between a number of internal thread sleeves 5. The support member includes a support plate 6 and a number of second support blocks 61 fixedly installed on the support plate 6. The support plate 6 is provided with a number of extension segments along its circumference. Each extension segment is provided with a mounting hole 62. A number of extension segments are placed on a number of internal thread sleeves 5 in one-to-one correspondence and are threadedly connected thereto through a number of fixing bolts 51.

[0033] As Figure 3 shown, according to another embodiment of the present invention, for the gear processing clamping tooling, preferably, a connecting column 7 is vertically and fixedly installed at the bottom of the base 1; so as to facilitate connecting the base 1 with a general milling machine.

[0034] The working principle of the present invention is as follows: When the present invention is used, the connecting column 7 is installed and connected with the milling machine to fix the base 1. Subsequently, the gear 8 to be processed is placed on a number of second support blocks 61. According to the specifications of the gear 8, a corresponding number of adjusting rings 42 are added between the limiting plate 41 and the adjusting pads 43 of each clamping rod 4. Then, each clamping rod 4 is slid so that the small-diameter section of each clamping rod 4 can be aligned with the tooth groove of the gear 8 and inserted therein. Then, the nut 45 is tightened so that the adjusting pads 43 and the limiting pads 44 are tightly attached to the side walls of the first support blocks 3 to fix the positions of the clamping rods 4, thereby fixing the gear 8 through a number of clamping rods 4.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A gear processing clamping tool, characterized in that: include: Base (1); as well as A clamping assembly, comprising a clamping seat mounted on the upper part of a base (1), a support member and a plurality of clamping members arranged on the clamping seat, the clamping seat being provided with a plurality of clamping positions along a circular trajectory in its circumferential direction, the support member being located between the plurality of clamping positions, the plurality of clamping members being arranged on the clamping seat in a one-to-one manner so as to slide circumferentially along the circular trajectory of the plurality of clamping positions, each clamping member being arranged radially along the circular trajectory of the plurality of clamping positions, a locking member being provided between each clamping member and the corresponding clamping position, the locking member being used to fix the position of the corresponding clamping member; The base (1) is provided with a mounting groove (11) at the top, the clamping seat comprises a mounting plate (2) fixedly mounted in the mounting groove (11) in a horizontal direction, each of the clamping positions comprises a first support block (3) fixedly mounted on the upper end surface of the mounting plate (2), a plurality of the first support blocks (3) are evenly distributed along the circumference of the mounting plate (2), each of the clamping members is slidably connected to a corresponding first support block (3), each locking member is arranged between a corresponding clamping member and the first support block (3), and the support member is fixedly mounted on the mounting plate (2) and is located between a plurality of the first support blocks (3); The upper part of each of the first support blocks (3) is provided with an arc-shaped hole (31) in the horizontal direction, and the arc-shaped hole (31) is bent away from the axis of the mounting plate (2). Each clamping member comprises a clamping rod (4) which slides through the arc-shaped hole (31) on the corresponding first support block (3), and the clamping rod (4) is arranged along the radial direction of the mounting plate (2), and one end of the clamping rod (4) facing the axis of the mounting plate (2) is a small diameter section, and the locking member is arranged between the clamping rod (4) and the first support block (3); One end of each clamping rod (4) away from the axis of the mounting plate (2) is a threaded section, a limiting plate (41) is fixedly sleeved on the small diameter section of each clamping rod (4), and each locking member comprises an adjusting pad (43) and a limiting pad (44) sleeved on the corresponding clamping rod (4) and a nut (45) threadedly connected to the threaded section of the clamping rod (4), the adjusting pad (43) is located between the limiting plate (41) and the first support block (3), and the limiting pad (44) is located between the nut (45) and the first support block (3); A plurality of internal thread sleeves (5) are vertically fixedly mounted on the mounting groove (11); a plurality of through holes (21) are evenly opened on the mounting plate (2) along its circumference; the plurality of internal thread sleeves (5) pass through the plurality of through holes (21) in a one-to-one correspondence; and the support member is located between the plurality of internal thread sleeves (5); The support member comprises a support plate (6) and a plurality of second support blocks (61) fixedly mounted on the support plate (6); the support plate (6) is provided with a plurality of extension sections along its circumference, each extension section is provided with a mounting hole (62); the plurality of extension sections are correspondingly placed on a plurality of internal threaded sleeves (5) and are threadedly connected thereto via a plurality of fixing bolts (51).

2. A gear processing clamping tool according to claim 1, characterized in that: Each of the first support block (3), the adjustment pad (43) and the limiting pad (44) is an arc-shaped structure arranged along the circumference of the mounting plate (2), and the adjustment pad (43) and the limiting pad (44) are both slidably fitted with the side wall of the first support block (3).

3. The gear processing clamping tool according to claim 1, characterized in that: A connecting column (7) is vertically fixedly mounted on the bottom of the base (1).