Double-layer brake disc manufacturing tool

By designing automated loading and unloading components and transmission components, the problem of low processing efficiency caused by cumbersome manual operations in existing double-layer brake disc manufacturing tooling is solved, and automated processing is achieved and production efficiency is improved.

CN222986402UActive Publication Date: 2025-06-17CHONGQING TONGYI MASCH CO LTD
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Patent Information

Application Number
CN202421545956.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-17
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing double-layer brake disc manufacturing tooling requires manual loading and unloading during use, which is complicated to operate, resulting in low processing efficiency.

Method used

A double-layer brake disc manufacturing tool set including a workbench and loading and unloading components is designed, and the transmission components are used, such as transmission members, cylinders, motors, rotary hole machines, etc., to realize automatic loading and unloading and rotary hole processing.

Benefits of technology

Through automated loading and unloading and rotary processing, processing efficiency is significantly improved, the cumbersomeness of manual operation is reduced, and the level of automation of production is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of brake disc machining, in particular to a double-layer brake disc manufacturing tool which comprises a workbench and a feeding and discharging assembly, and the feeding and discharging assembly comprises a transmission component, a first air cylinder, an arc plate, a mounting frame, a motor, a drilling machine and a mounting plate. The workbench is used for machining operation, the brake disc needing drilling machining is placed on the transmission component and conveyed through the transmission component, when the brake disc moves to the bottom of the drilling machine, the first air cylinder drives the arc plate to clamp the brake disc, then the drilling machine conducts drilling, the drilling machine is detachably connected to the mounting plate, and the brake disc is clamped through the arc plate. A mounting frame is composed of an electric telescopic rod and a transverse plate and can control a drilling machine to ascend and descend, a motor rotates a mounting plate to adjust the position of the drilling machine, mounting holes of the brake discs can be conveniently machined, and the problems that in the using process of an existing device, manual feeding and discharging are needed, and the machining efficiency is high are solved. And the processing efficiency is low due to tedious operation.
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Description

Technical Field

[0001] The utility model relates to the field of brake disc processing, in particular to a manufacturing tool for a double-layer brake disc. Background Technique

[0002] A brake disc is a component that plays a crucial role in the braking of an automobile. When in use, the brake disc is fixedly connected to the automobile wheel and rotates synchronously. When deceleration or parking is required, the brake caliper on the automobile can generate friction with the brake disc through its own opening and closing to achieve the braking effect.

[0003] There is a prior manufacturing tool for a double-layer brake disc (CN219945856U), which includes a mounting base. A plurality of mounting holes are provided on the mounting base. A housing is fixedly mounted on the mounting base. A plurality of square through holes are provided on the housing. Two sliding rods are fixedly mounted in the square through holes. A slider is slidably mounted on the sliding rods. Two support rods are fixedly mounted on the front side of the slider. The same outer fixing plate is fixedly mounted at the ends of the two support rods. By setting a handle, turning the handle drives the bidirectional lead screw to rotate. When the bidirectional lead screw rotates, it drives two adjusting blocks to move relatively. When moving relatively, it drives a plurality of inner fixing plates to move through a connecting rod to achieve the functions of tightly fixing and unlocking the inner wall of brake discs of different sizes, and cooperates with a plurality of outer fixing plates to synchronously fix the inner wall and the outside of the brake disc to ensure stability during the processing of the brake disc.

[0004] However, in the use process of the above utility model, manual loading and unloading are required, and the operation is cumbersome, resulting in low processing efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a manufacturing tool for a double-layer brake disc, aiming to solve the problem that in the use process of the existing device, manual loading and unloading are required, and the operation is cumbersome, resulting in low processing efficiency.

[0006] To achieve the above purpose, the utility model provides a manufacturing tool for a double-layer brake disc, which includes a workbench and a loading and unloading component. The loading and unloading component includes a transmission member, a first cylinder, an arc plate, a mounting frame, a motor, a drilling machine, and a mounting plate.

[0007] The transmission member is connected to the workbench and is located on one side of the workbench. The mounting frame is fixedly connected to the workbench and is located on the top of the workbench. The first cylinder is fixedly connected to the workbench and is located on one side of the workbench. The arc plate is fixedly connected to the output end of the first cylinder and is located on one side of the first cylinder. The motor is fixedly connected to the mounting frame and is located on the top of the mounting frame. The mounting plate is fixedly connected to the output end of the motor and is located on one side of the motor. The drilling machine is detachably connected to the mounting plate and is located on one side of the mounting plate.

[0008] Wherein, the transmission member includes a first motor, a gear and a transmission shaft. The first motor is fixedly connected to the workbench and is located on one side of the workbench. The gear is fixedly connected to the output end of the first motor and is located on one side of the first motor. The gear is rotatably connected to the workbench and is located on one side of the workbench. The transmission shaft is fixedly installed on the gear.

[0009] Wherein, the loading and unloading assembly further includes a baffle and a second cylinder. The second cylinder is slidably connected to the workbench and is located on one side of the workbench. The baffle is fixedly connected to the output end of the second cylinder and is located on one side of the second cylinder.

[0010] Wherein, the loading and unloading assembly further includes a collection box and rollers. The collection box is arranged at the bottom of the workbench. The rollers are rotatably connected to the collection box and are located at the bottom of the collection box.

[0011] Wherein, the loading and unloading assembly further includes a cross plate, a threaded rod and a suction cup. The cross plate is fixedly connected to the second cylinder and is located on one side of the second cylinder. The threaded rod is threadedly connected to the cross plate and is located on one side of the cross plate. The suction cup is fixedly connected to the threaded rod and is located on one side of the threaded rod.

[0012] A double-layer brake disc manufacturing tool of the present utility model. The workbench is used for processing operations. The brake disc to be drilled is placed on the transmission member and is transmitted by the transmission member. When the brake disc moves to the bottom of the drilling machine, the first cylinder drives the arc plate to clamp the brake disc, and then the drilling machine performs drilling. The drilling machine is detachably connected to the mounting plate, which is convenient for disassembly, installation and position adjustment to process brake discs of different sizes. The mounting frame is composed of an electric telescopic rod and a horizontal flat plate, which can control the lifting of the drilling machine. The motor rotates the mounting plate to adjust the position of the drilling machine, which is convenient for processing the mounting holes of the brake disc, and solves the problem that in the use process of the existing device, manual loading and unloading is required, and the operation is cumbersome, resulting in low processing efficiency. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0014] Figure 1 It is a structural diagram of a double-layer brake disc manufacturing tooling according to the first embodiment of the present invention.

[0015] Figure 2 It is a schematic cross-sectional view of a double-layer brake disc manufacturing tooling according to the first embodiment of the present invention.

[0016] Figure 3 It is a schematic cross-sectional view of a double-layer brake disc manufacturing tooling according to the second embodiment of the present invention.

[0017] 101 - Workbench, 102 - Loading and unloading assembly, 103 - Transmission member, 104 - First cylinder, 105 - Arc plate, 106 - Mounting frame, 107 - Motor, 108 - Drilling machine, 109 - Mounting plate, 110 - First motor, 111 - Gear, 112 - Transmission shaft, 113 - Baffle, 114 - Second cylinder, 115 - Collection box, 116 - Roller, 201 - Cross plate, 202 - Threaded rod, 203 - Suction cup. Detailed implementation manners

[0018] The following will describe in detail the embodiments of the present invention. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0019] First embodiment

[0020] Please refer to Figures 1 to 2 , Figure 1 It is a structural diagram of a double-layer brake disc manufacturing tooling according to the first embodiment of the present invention. Figure 2 It is a schematic cross-sectional view of a double-layer brake disc manufacturing tooling according to the first embodiment of the present invention.

[0021] The present invention provides a double-layer brake disc manufacturing tooling: including a workbench 101 and a loading and unloading assembly 102. The loading and unloading assembly 102 includes a transmission member 103, a first cylinder 104, an arc plate 105, a mounting frame 106, a motor 107, a drilling machine 108, a mounting plate 109, a first motor 110, a gear 111, a transmission shaft 112, a baffle 113, a second cylinder 114, a collection box 115 and a roller 116. Through the foregoing solution, the problem that in the use process of the existing device, manual loading and unloading is required, and the operation is cumbersome, resulting in low processing efficiency, is solved.

[0022] In this embodiment, the workbench 101 is used for processing operations.

[0023] Among them, the transmission member 103 is connected to the workbench 101 and is located on one side of the workbench 101. The mounting bracket 106 is fixedly connected to the workbench 101 and is located on the top of the workbench 101. The first cylinder 104 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The arc plate 105 is fixedly connected to the output end of the first cylinder 104 and is located on one side of the first cylinder 104. The motor 107 is fixedly connected to the mounting bracket 106 and is located on the top of the mounting bracket 106. The mounting plate 109 is fixedly connected to the output end of the motor 107 and is located on one side of the motor 107. The rotating machine is detachably connected to the mounting plate 109 and is located on one side of the drilling machine 108. Place the brake disc that needs to be drilled on the transmission member 103 and transmit it through the transmission member 103. When the brake disc moves to the bottom of the drilling machine 108, the first cylinder 104 drives the arc plate 105 to clamp the brake disc, and then the drilling machine 108 drills. The drilling machine 108 is detachably connected to the mounting plate 109, which is convenient for disassembly and assembly and adjusting the position to process brake discs of different sizes. The mounting bracket 106 is composed of an electric telescopic rod and a horizontal plate and can control the lifting of the drilling machine 108. The motor 107 rotates the mounting plate 109 to adjust the position of the drilling machine 108, which is convenient for processing the mounting holes of the brake disc, solving the problem that in the existing device during use, manual loading and unloading are required, and the operation is cumbersome, resulting in low processing efficiency.

[0024] Secondly, the transmission member 103 includes a first motor 110, a gear 111, and a transmission shaft 112. The first motor 110 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The gear 111 is fixedly connected to the output end of the first motor 110 and is located on one side of the first motor 110. The gear 111 is rotatably connected to the workbench 101 and is located on one side of the workbench 101. The transmission shaft 112 is fixedly installed on the gear 111. The first motor 110 drives the gear 111 to rotate. There are multiple gears 111 on the workbench 101 and they mesh with each other. The transmission shaft 112 is installed on the gear every other gear 111.

[0025] Again, the loading and unloading assembly 102 further includes a baffle 113 and a second cylinder 114. The second cylinder 114 is slidably connected to the workbench 101 and is located on one side of the workbench 101. The baffle 113 is fixedly connected to the output end of the second cylinder 114 and is located on one side of the second cylinder 114. The second cylinder 114 drives the baffle 113 to move up and down. The position of the brake disc during processing is restricted by the baffle 113, facilitating the positioning and clamping of the arc plate 105. The second cylinder 114 slides on the workbench 101 to adjust its position.

[0026] Finally, the loading and unloading assembly 102 further includes a collection box 115 and rollers 116. The collection box 115 is disposed at the bottom of the workbench 101. The rollers 116 are rotatably connected to the collection box 115 and are located at the bottom of the collection box 115. The collection box 115 is used to collect the processing debris that falls between the two transmission shafts 112, facilitating subsequent centralized processing. The rollers 116 are used to reduce the friction between the collection box 115 and the placement area, facilitating the movement of the collection box 115.

[0027] When using a double-layer brake disc manufacturing tooling of the present utility model, the workbench 101 is used for processing operations. The brake disc to be drilled is placed on the transmission member 103. When the brake disc is conveyed by the transmission member 103 and moves to the bottom of the drilling machine 108, the first cylinder 104 drives the arc plate 105 to clamp the brake disc. Then, the drilling machine 108 performs drilling. The drilling machine 108 is detachably connected to the mounting plate 109, facilitating disassembly, installation, and position adjustment for processing brake discs of different sizes. The mounting frame 106 is composed of an electric telescopic rod and a horizontal plate and can control the lifting of the drilling machine 108. The motor 107 rotates the mounting plate 109 to adjust the position of the drilling machine 108, facilitating the processing of the mounting holes of the brake disc, and solving the problem that in the prior art device during use, manual loading and unloading are required, and the operation is cumbersome, resulting in low processing efficiency.

[0028] Second Embodiment

[0029] Please refer to Figure 3 , Figure 3 which is a schematic cross-sectional view of a double-layer brake disc manufacturing tooling according to the second embodiment of the present utility model. On the basis of the first embodiment, the loading and unloading assembly 102 of the double-layer brake disc manufacturing tooling of the present utility model further includes a cross plate 201, a threaded rod 202, and a suction cup 203.

[0030] The transverse plate 201 is fixedly connected to the second cylinder 114 and is located on one side of the second cylinder 114. The threaded rod 202 is threadedly connected to the transverse plate 201 and is located on one side of the transverse plate 201. The suction cup 203 is fixedly connected to the threaded rod 202 and is located on one side of the threaded rod 202. The transverse plate 201 is used to mount the threaded rod 202. By rotating the threaded rod 202, the suction cup 203 is moved into contact with the workbench 101, so that the position of the second cylinder 114 after sliding is fixed, preventing the second cylinder 114 from moving randomly during the limiting process.

[0031] The above-disclosed is only a preferred embodiment of a double-layer brake disc manufacturing tooling of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. A double-layer brake disc manufacturing tool, comprising a workbench, characterized in that: It also includes a loading and unloading assembly, which includes a first motor, a gear, a transmission shaft, a first cylinder, an arc plate, a mounting frame, a motor, a baffle, a second cylinder, a hole-turning machine and a mounting plate; The first motor is fixedly connected to the workbench and is located on one side of the workbench, the gear is fixedly connected to the output end of the first motor and is located on one side of the first motor, the gear is rotatably connected to the workbench and is located on one side of the workbench, the transmission shaft is fixedly mounted on the gear, the mounting frame is fixedly connected to the workbench and is located on the top of the workbench, the first cylinder is fixedly connected to the workbench and is located on one side of the workbench, the arc plate is fixedly connected to the output end of the first cylinder and is located on one side of the first cylinder, the motor is fixedly connected to the mounting frame and is located on the top of the mounting frame, the mounting plate is fixedly connected to the output end of the motor and is located on one side of the motor, the hole turning machine is detachably connected to the mounting plate and is located on one side of the mounting plate, the second cylinder is slidably connected to the workbench and is located at the bottom of the workbench, and the baffle is fixedly connected to the output end of the second cylinder and is located on one side of the second cylinder.

2. A double-layer brake disc manufacturing tool as claimed in claim 1, characterized in that: The loading and unloading assembly further comprises a collecting box and a roller. The collecting box is arranged at the bottom of the workbench. The roller is rotatably connected to the collecting box and is located at the bottom of the collecting box.

3. A double-layer brake disc manufacturing tool as claimed in claim 2, characterized in that: The loading and unloading assembly also includes a cross plate, a threaded rod and a suction cup. The cross plate is fixedly connected to the second cylinder and is located on one side of the second cylinder. The threaded rod is threadedly connected to the cross plate and is located on one side of the cross plate. The suction cup is fixedly connected to the threaded rod and is located on one side of the threaded rod.

Citation Information

Patent Citations

  • Clamping and positioning device for manufacturing automobile brake disc

    CN219945856U