Automatic feeding equipment for aluminum material cutting
By designing aluminum plate clamping components, distance adjustment mechanism and compression components in aluminum cutting automatic feeding equipment, the equipment's shortcomings in clamping stability, feeding accuracy and adaptability are solved, and a more efficient and accurate aluminum plate cutting and feeding process is achieved.
Patent Information
- Application Number
- CN202422191304.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-07
AI Technical Summary
The existing automatic aluminum cutting feeding equipment has shortcomings in clamping stability, feeding accuracy and equipment adaptability, which leads to the aluminum plate being easily deformed during the cutting process, inaccurate feeding and difficult for the equipment to adapt to aluminum plates of different specifications.
An automatic aluminum cutting feeding equipment is designed, using aluminum plate clamping components, distance adjustment mechanism and compression components. The precise adjustment of the clamping spacing is achieved through synchronous driving and gear system to ensure the uniform stress and stable position of the aluminum plate during the cutting process.
It improves the clamping effect and feeding accuracy of aluminum plates during cutting, enhances the adaptability of the equipment, can adapt to aluminum plates of different widths and thicknesses, and reduces the complexity of manual operation and production costs.
Smart Images
Figure CN222986412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum cutting, and particularly relates to an automatic feeding device for aluminum cutting. Background Art
[0002] In the process of aluminum processing, cutting is a crucial process, directly affecting the dimensional accuracy and surface quality of the final product. The traditional aluminum cutting method usually relies on manual operation. Workers manually push the aluminum plate, adjust the cutting position and perform cutting.
[0003] In order to improve the efficiency and accuracy of aluminum cutting, automatic cutting and feeding devices have gradually become the mainstream choice in the industry. These devices achieve automatic feeding, positioning and cutting of aluminum through mechanical means, effectively reducing the intervention of manual operation and improving production efficiency. However, there are still some deficiencies in the existing automatic feeding devices for aluminum cutting in practical applications.
[0004] First of all, the clamping stability is insufficient. In the existing equipment, the clamping of the aluminum plate usually adopts a simple clamping structure, which often cannot apply force evenly, easily causing the aluminum plate to deform due to uneven force during cutting, affecting the cutting accuracy. In addition, due to the unstable clamping force, the aluminum plate may displace during cutting, further affecting the cutting quality.
[0005] Secondly, the feeding accuracy needs to be improved. When the existing equipment pushes the aluminum plate, due to the imprecise design of the feeding mechanism, the aluminum plate is prone to deviation or jamming during feeding, thus affecting the accuracy of the cutting position. Especially when cutting larger-sized or longer aluminum plates, this problem is more prominent, severely restricting the cutting accuracy.
[0006] In addition, the equipment has poor adaptability. The existing automatic feeding devices for aluminum cutting are usually only applicable to aluminum plates of specific sizes or shapes. For aluminum plates of different widths or thicknesses, the adjustment ability of the equipment is limited, and it is difficult to meet the diverse production needs. This makes enterprises need to frequently adjust the equipment or replace the fixtures when facing aluminum materials of different specifications, increasing the operation complexity and production cost.
[0007] Therefore, this solution particularly proposes an automatic feeding device for aluminum cutting to solve the above problems. Content of the Utility Model
[0008] To overcome the defects of the prior art, the purpose of the utility model is to provide an automatic feeding device for aluminum cutting.
[0009] To achieve the above object, the technical solution of the present utility model is realized as follows: An automatic feeding device for aluminum material cutting, comprising a feeding table, a transverse mounting frame is installed at the tail end of the top of the feeding table, two aluminum plate clamping assemblies are symmetrically distributed left and right in front of the transverse mounting frame, a distance adjusting mechanism for synchronously driving the two aluminum plate clamping assemblies to move relatively and away from each other is installed inside the transverse mounting frame, a pressing assembly for pressing the top of the aluminum plate is installed on the top of the transverse mounting frame, and a longitudinal mounting groove distributed along the length direction thereof is arranged on the table surface of the feeding table, and a pushing mechanism for driving the transverse mounting frame to move forward is installed inside the longitudinal mounting groove.
[0010] Preferably, the pushing mechanism specifically includes the following structure:
[0011] A driving motor installed at the front end inside the longitudinal mounting groove;
[0012] A first driving lead screw docked to the output end of the driving motor;
[0013] A first lead screw sleeve threadedly sleeved on the first driving lead screw, and the top pipe wall of the first lead screw sleeve is connected to the center of the bottom of the transverse mounting frame.
[0014] Preferably, the distance adjusting mechanism specifically includes the following structure:
[0015] A double-shaft driving motor installed at the center inside the transverse mounting frame;
[0016] Second driving lead screws docked to the left and right output ends of the double-shaft driving motor;
[0017] Second lead screw sleeves respectively docked to the two second driving lead screws, and the front pipe walls of the two second lead screw sleeves are respectively connected to the two aluminum plate clamping assemblies.
[0018] Preferably, the aluminum plate clamping assembly specifically includes the following structure:
[0019] A right-angle clamping plate for clamping the front corner end of the aluminum plate to be cut;
[0020] An inclined connecting plate docked between the right-angle clamping plate and the front pipe wall of the second lead screw sleeve on the same side.
[0021] Preferably, the pressing assembly specifically includes the following structure:
[0022] A support column installed at the center of the top of the transverse mounting frame;
[0023] A telescopic cylinder docked to the front end of the top of the support column;
[0024] A downward pressing cylinder docked to the front telescopic end of the telescopic cylinder;
[0025] A longitudinal mounting frame docked to the downward pressing telescopic end of the downward pressing cylinder;
[0026] A number of pressing wheels evenly installed at the bottom of the longitudinal mounting frame.
[0027] Preferably, the left and right edges of the feeding table are both set as bent edges that are bent upward at 90° and fit against the left and right ends of the transverse mounting frame. Along the length, side guide rails are provided on the inner sides of both bent edges. Guide sliders are slidably clamped inside the side guide rails on both sides, and the guide sliders on both sides are respectively connected to the left and right ends of the transverse mounting frame.
[0028] The beneficial effects of the present utility model are reflected in:
[0029] Good clamping effect:
[0030] The design of the aluminum plate clamping assembly enables uniform force application when clamping the aluminum plate, avoiding deformation of the aluminum plate due to uneven force during the cutting process.
[0031] The distance adjustment mechanism realizes the relative and opposite movement of the aluminum plate clamping assemblies on both sides through the synchronous belt and the gear system, can accurately adjust the clamping distance, adapt to aluminum plates of different widths, and ensure the clamping effect during the feeding and cutting processes.
[0032] The pressing assembly can firmly press the top of the aluminum plate, prevent displacement during the feeding and cutting processes, and further enhance the clamping effect.
[0033] High feeding accuracy:
[0034] The rotation of the driving motor in the pushing mechanism can be effectively converted into the linear movement of the transverse mounting frame, ensuring the stability and consistency of feeding and improving the feeding accuracy.
[0035] The side guide rails provided on the inner sides of the bent edges at the left and right edges of the feeding table and the cooperating guide sliders form a complete guiding system, further improving the accuracy and stability of aluminum plate feeding.
[0036] Strong adaptability:
[0037] The distance adjustment mechanism can complete the adjustment of the distance between the clamping assemblies within a short time, making it adapt to aluminum plates of different sizes, and improving the versatility and adaptability of the equipment.
[0038] The design of the right-angle clamping plates and inclined connecting plates in the aluminum plate clamping assembly enables the distance between the right-angle clamping plates on both sides to become smaller, adapting to the clamping and feeding operations of narrower aluminum plates, and further enhancing the adaptability of the equipment.
[0039] Convenient operation:
[0040] The telescopic cylinder in the pressing assembly can adjust the position of the front pressing structure according to the size of the aluminum plate, and the pressing cylinder can provide additional downward pressure, and the operation is simple and convenient.
[0041] The working principle of the whole device is clear, and the operation process is explicit, making it easy for operators to master and use.
[0042] In summary, this automatic feeding device for aluminum cutting has the advantages of good clamping effect, high feeding accuracy, strong adaptability, and convenient operation. It can effectively improve the efficiency and quality of aluminum cutting, reduce the errors and labor intensity of manual operation, and provide an efficient and reliable feeding solution for the aluminum processing industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In the drawings:
[0044] Figure 1 is a schematic structural view of the present utility model;
[0045] Figure 2 is an exploded separation view of the present utility model;
[0046] Figure 3 is a schematic structural view of the pushing mechanism of the present utility model;
[0047] Figure 4 is a schematic structural view of the distance adjusting mechanism of the present utility model;
[0048] Figure 5 is a schematic structural view of the aluminum plate clamping assembly of the present utility model;
[0049] Figure 6 is a schematic structural view of the pressing assembly of the present utility model;
[0050] DESCRIPTION OF THE REFERENCE NUMERALS:
[0051] 1, feeding table; 2, pushing mechanism; 3, horizontal mounting frame; 4, distance adjusting mechanism; 5, aluminum plate clamping assembly; 6, pressing assembly;
[0052] 11, longitudinal mounting groove; 12, side guide rail; 13, guide slider;
[0053] 21, driving motor; 22, first driving lead screw; 23, first lead screw sleeve;
[0054] 41, double-axis driving motor; 42, second driving lead screw; 43, second lead screw sleeve;
[0055] 51, right-angle clamping plate; 52, inclined connecting plate;
[0056] 61, support pillar; 62, telescopic cylinder; 63, downward pressing cylinder; 64, longitudinal mounting frame; 65, pressing wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0057] The following will further elaborate on the present utility model in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all embodiments. Without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the utility model.
[0058] Please refer to the attached Figures 1-6 drawings. The present utility model provides an automatic feeding device for aluminum material cutting, including a feeding table 1. A transverse mounting frame 3 is installed at the tail end of the top of the feeding table 1. Two aluminum plate clamping assemblies 5 are symmetrically distributed on the left and right in front of the transverse mounting frame 3, and its design enables uniform force application when clamping the aluminum plate, avoiding deformation of the aluminum plate due to uneven force during the cutting process. A distance adjustment mechanism 4 is installed inside the transverse mounting frame 3, and this mechanism realizes the relative and opposite movement of the two aluminum plate clamping assemblies 5 through a synchronous belt and a gear system, and can accurately adjust the clamping distance to adapt to aluminum plates of different widths. A pressing assembly 6 is installed on the top of the transverse mounting frame 3, and its design ensures that the top of the aluminum plate can be firmly pressed before cutting, preventing displacement during the feeding and cutting processes. A longitudinal mounting groove 11 is provided on the tabletop of the feeding table 1 along its length direction, and the longitudinal mounting groove 11 provides an installation position for the pushing mechanism 2.
[0059] The specific structure of the pushing mechanism 2 is as follows: A driving motor 21 is installed at the front end inside the longitudinal mounting groove 11. The first driving lead screw 22 is connected to the output end of the driving motor 21. The first lead screw sleeve 23 is threadedly sleeved on the first driving lead screw 22, and the top pipe wall of the first lead screw sleeve 23 is connected to the center of the bottom of the transverse mounting frame 3. Through this structure, the rotation of the driving motor 21 can be effectively converted into the linear movement of the transverse mounting frame 3, ensuring the stability and consistency of feeding.
[0060] The specific structure of the distance adjustment mechanism 4 is as follows: A double-shaft driving motor 41 is installed at the center inside the transverse mounting frame 3, which can realize the rapid distance adjustment of the clamping assembly 5. Two second driving lead screws 42 are connected to the output ends on the left and right sides of the double-shaft driving motor 41. Second lead screw sleeves 43 are respectively connected to the two second driving lead screws 42, and the front pipe walls of the two second lead screw sleeves 43 are respectively connected to the two aluminum plate clamping assemblies 5. Through this structure, the distance adjustment mechanism 4 can complete the adjustment of the distance between the clamping assemblies 5 in a short time, making it adapt to aluminum plates of different sizes and ensuring the clamping effect during the feeding and cutting processes.
[0061] The specific structure of the aluminum plate clamping assembly 5 is as follows: a right-angle clamping plate 51 is provided to clamp the front corner of the aluminum plate to be cut. An inclined connecting plate 52 is connected between the right-angle clamping plate 51 and the front wall of the second screw sleeve 43 on the same side. The inclined design of the connecting plate can reduce the distance between the right-angle clamping plates 51 on both sides, so that they can be brought closer to the center to the greatest extent, thereby adapting to the operation of clamping and feeding narrow aluminum plates.
[0062] The specific structure of the clamping assembly 6 is as follows: a support column 61 is installed at the top center of the horizontal mounting frame 3. A telescopic cylinder 62 is docked at the front end of the top of the support column 61, and the position of the front downward pressure structure can be adjusted according to the size of the aluminum plate. The downward pressure cylinder 63 docked at the telescopic end in front of the telescopic cylinder 62 can provide additional downward pressure during the clamping process to ensure that the aluminum plate remains stable during cutting. A number of clamping wheels 65 are equidistantly installed on the longitudinal mounting frame 64 docked at the downward telescopic end of the downward pressure cylinder 63. These clamping wheels can evenly distribute the pressure, further enhancing the clamping effect on the aluminum plate, and ensuring that the aluminum plate will not be displaced during the cutting process.
[0063] The left and right edges of the feeding platform 1 are both set to be bent upward at 90 degrees, and fit the left and right ends of the horizontal mounting frame 3. The inner sides of the bent edges on both sides are provided with side guide rails 12 distributed along the length. The insides of the side guide rails 12 on both sides are slidably connected with guide sliders 13, which are designed to fit closely with the guide rails 12 to ensure the smooth movement of the aluminum plate during the feeding process and avoid jamming. The guide sliders 13 on both sides are respectively connected to the left and right ends of the horizontal mounting frame 3 to form a complete guide system, which further improves the accuracy and stability of aluminum plate feeding.
[0064] How it works
[0065] Aluminum plate placement: Place the aluminum plate to be cut on the feeding table 1 so that its front corner end is located at the right-angle clamping plate 51 of the aluminum plate clamping assembly 5.
[0066] Clamp the aluminum plate: start the dual-axis drive motor 41 in the distance adjustment mechanism 4 to drive the two second drive screws 42 to rotate, so that the second screw sleeve 43 drives the right-angle clamping plate 51 to move relative to each other, thereby clamping the aluminum plate.
[0067] Press the top of the aluminum plate: start the pressing assembly 6, the telescopic cylinder 62 adjusts the position of the front-end pressing structure according to the size of the aluminum plate, and the pressing cylinder 63 provides additional downward force, so that the several pressing wheels 65 on the longitudinal mounting frame 64 evenly press the top of the aluminum plate to ensure that the aluminum plate remains stable during cutting.
[0068] Push the aluminum plate: Start the drive motor 21 in the pushing mechanism 2. The drive motor 21 drives the first drive lead screw 22 to rotate, causing the first lead screw sleeve 23 to drive the transverse mounting frame 3 and the aluminum plate thereon to move linearly forward along the longitudinal mounting groove 11 of the feeding table 1, realizing the feeding of the aluminum plate.
[0069] Repeat feeding: After completing one feeding operation, all components of the equipment return to their initial positions to prepare for the next feeding operation.
[0070] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic feeding device for aluminum material cutting, comprising a feeding table (1), characterized in that: A transverse mounting frame (3) is installed at the tail end of the top of the feeding platform (1), and two aluminum plate clamping assemblies (5) are symmetrically distributed on the left and right sides in front of the transverse mounting frame (3). A distance adjustment mechanism (4) is installed inside the transverse mounting frame (3) for synchronously driving the aluminum plate clamping assemblies (5) on both sides to move relative to and away from each other. A clamping assembly (6) for clamping the top of the aluminum plate is installed on the top of the transverse mounting frame (3). A longitudinal mounting groove (11) distributed along its length direction is arranged on the surface of the feeding platform (1), and a pushing mechanism (2) for driving the transverse mounting frame (3) to move forward is installed inside the longitudinal mounting groove (11).
2. The automatic feeding equipment for cutting aluminum materials according to claim 1 is characterized in that: The pushing mechanism (2) specifically comprises the following structure: A driving motor (21) installed at the front end of the longitudinal installation groove (11); A first driving screw rod (22) connected to the output end of the driving motor (21); A first screw sleeve (23) is threadedly sleeved on the first driving screw (22), and a top tube wall of the first screw sleeve (23) is connected to the bottom center of the transverse mounting frame (3).
3. The automatic feeding equipment for cutting aluminum materials according to claim 1 is characterized in that: The distance adjustment mechanism (4) specifically comprises the following structure: A dual-axis drive motor (41) mounted at the center of the transverse mounting frame (3); A second driving screw (42) connected to the left and right output ends of the dual-axis driving motor (41); The second screw sleeves (43) are respectively connected to the second driving screws (42) on both sides, and the front tube walls of the second screw sleeves (43) on both sides are respectively connected to the aluminum plate clamping assemblies (5) on both sides.
4. The automatic feeding equipment for cutting aluminum materials according to claim 3 is characterized in that: The aluminum plate clamping assembly (5) specifically comprises the following structure: A right-angle clamp (51) for clamping the front corner of the aluminum plate to be cut; An inclined connecting plate (52) butted between the right-angle clamping plate (51) and the front tube wall of the second screw rod sleeve (43) on the same side.
5. The automatic feeding equipment for cutting aluminum materials according to claim 1 is characterized in that: The pressing assembly (6) specifically comprises the following structure: A support column (61) mounted at the top center of the transverse mounting frame (3); A telescopic cylinder (62) connected to the front end of the top of the support (61); A downward-pressing cylinder (63) connected to the front telescopic end of the telescopic cylinder (62); A longitudinal mounting frame (64) docked on the downward telescopic end of the downward cylinder (63); A plurality of pressing wheels (65) are equidistantly mounted on the bottom of the longitudinal mounting frame (64).
6. The automatic feeding equipment for aluminum cutting according to claim 1 is characterized in that: The left and right edges of the feeding platform (1) are both arranged as bent edges at an angle of 90° upwards and are fitted to the left and right ends of the transverse mounting frame (3); the inner sides of the bent edges on both sides are provided with side guide rails (12) distributed along the length; the insides of the side guide rails (12) on both sides are slidably engaged with guide sliders (13); the guide sliders (13) on both sides are respectively connected to the left and right ends of the transverse mounting frame (3).