Carrier filling core press-fitting die
By designing the carrier positioning guide mechanism, cylinder positioning mechanism and cylinder fixing mechanism of the carrier core-filling press mold, the problem of poor position consistency between the carrier and cylinder during assembly is solved, and the smooth loading of the carrier and the assembly efficiency are improved.
Patent Information
- Application Number
- CN202421774917.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In the prior art, when assembling the carrier core, the carrier cannot be pressed smoothly due to the cylindrical error of the cylinder, which can easily damage the surface of the parts, and has poor position consistency, affects product performance, and is low assembling efficiency.
A carrier core-filling press mold is designed, including a carrier positioning guide mechanism, a cylinder positioning mechanism and a cylinder fixing mechanism. These mechanisms ensure that the carrier and cylinder maintain coaxial and accurate position during the assembly process to avoid the influence of errors.
The smooth and accurate loading of the carrier is achieved, the assembly consistency is ensured, the surface damage of the carrier and cylinder during the assembly process is reduced, the labor intensity is reduced, and the production efficiency is improved.
Smart Images

Figure CN222986743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly molds, in particular to a carrier core filling and pressing mold. Background Art
[0002] For Figure 1 the core filling operation of loading the carrier 5 into the cylinder body 6 as shown, a special mold is needed to assist in the assembly. Generally, a guide block is installed at the end of the cylinder body 6 manually, and then the carrier 5 is pressed into the cylinder body 6 along the guide block, as Figure 2 shown. Due to the error in the cylindricity of the cylinder body 6, the carrier 5 cannot be smoothly pressed into the cylinder body 6. Forced pressing is likely to damage the surface of the parts, and the position consistency of the carrier 5 pressed into the cylinder body 6 is poor, affecting the performance of the whole product. Moreover, the adjustment operation during each aiming and positioning is extremely inconvenient, affecting the assembly efficiency, so there is room for improvement. Summary of the Utility Model
[0003] Based on the above problems, the purpose of the utility model is to provide a carrier core filling and pressing mold, which can improve the carrier core filling effect, ensure the assembly consistency, and improve the assembly efficiency.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A carrier core filling and pressing mold, which comprises:
[0006] A support base, on which a vertical plate is arranged;
[0007] A carrier positioning and guiding mechanism, including a guiding cylinder fixed on the vertical plate, the axial directions of the guiding cylinders are horizontally arranged, and the carrier to be installed passes through the inner wall of the guiding cylinder;
[0008] A cylinder body positioning mechanism, including a fixed cylinder connected and communicated with one end of the guiding cylinder, a positioning plate is arranged on the end face of the non-connected end of the fixed cylinder, a circular positioning convex edge is arranged on the positioning plate, a fixed bracket is arranged on the outer surface of the fixed cylinder, and the fixed bracket is used to support the cylinder body to be installed, so that the cylinder mouth of the cylinder body abuts against the positioning plate, and the circular positioning convex edge forms an inner limit for the cylinder mouth of the cylinder body, so that the cylinder body, the guiding cylinder and the fixed cylinder are all on the same axis;
[0009] A cylinder body fixing mechanism, including a plurality of clamping blocks evenly distributed around the circular positioning convex edge and capable of moving radially along the positioning plate, and each clamping block acts on the outer surface of the cylinder body together, so that the cylinder body is clamped and fixed.
[0010] As an alternative, the cylinder fixing mechanism further includes a driving plate sleeved on the fixing cylinder and abutted against the positioning plate. The driving plate can rotate relative to the positioning plate. Eccentric arc grooves corresponding to the clamping blocks one by one are formed on the driving plate, and radial straight grooves corresponding to the clamping blocks one by one are formed on the positioning plate. A cam bearing that sequentially penetrates into a radial straight groove and an eccentric arc groove is arranged on each clamping block.
[0011] As an alternative, a driving cylinder is arranged on the fixing bracket, and a transmission connecting block is arranged between the output rod of the driving cylinder and the driving plate.
[0012] As an alternative, a limiting step is arranged on the fixing cylinder, a cushion block abutted against the limiting step is sleeved on the fixing cylinder, and the driving plate is clamped between the cushion block and the positioning plate.
[0013] As an alternative, the clamping blocks are fan-shaped, and the clamping blocks are equidistantly spaced. The cylinder fixing mechanism further includes a guiding pressing block located between two adjacent clamping blocks. Each guiding pressing block is fixed on the positioning plate, and pressing grooves are respectively arranged on both sides of the guiding pressing block. Pressing edges matched with the pressing grooves are respectively arranged on both sides of the clamping block.
[0014] As an alternative, the positioning plate is annular, the inner ring surface of the positioning plate is flush with the inner wall surface of the guiding cylinder, and an annular positioning convex edge is formed at the inner ring opening of the positioning plate and forms a slope surface for guiding the cylinder to be accurately in place.
[0015] As an alternative, the cylinder positioning mechanism further includes a supporting block, which is used to support the end of the cylinder that does not abut against the positioning plate and cooperates with the fixing bracket to make the axis of the cylinder horizontal.
[0016] The beneficial effects of the present utility model: The carrier core filling and pressing die enables the carrier to maintain accurate position during the pressing process through the carrier positioning and guiding mechanism, avoiding deformation of the carrier; enables the cylinder and the carrier to be coaxially placed through the cylinder positioning mechanism, avoiding the influence of the machining error of the cylinder's outer shape; locks the position of the cylinder through the cylinder fixing mechanism, and then pushes the carrier to move towards the cylinder, so that the carrier can be smoothly and accurately loaded into the cylinder, ensuring the assembly consistency, reducing the surface damage of the cylinder and the carrier during the clamping, positioning and assembly processes, reducing the labor intensity of workers, and improving the production efficiency. Description of the Drawings
[0017] Figure 1 is a schematic diagram of the working condition of loading a carrier into a cylinder involved in the embodiment of the present utility model;
[0018] Figure 2 is a schematic structural diagram of a carrier core filling die in the prior art;
[0019] Figure 3It is a schematic structural diagram of a carrier core filling and pressing mold provided by an embodiment of the present utility model;
[0020] Figure 4 It is an exploded structural view of a carrier core filling and pressing mold provided by an embodiment of the present utility model;
[0021] Figure 5 Is Figure 4 The enlarged view at position A in
[0022] Figure 6 It is a schematic diagram of the cooperation between a driving plate and a positioning plate in a carrier core filling and pressing mold provided by an embodiment of the present utility model;
[0023] Figure 7 It is a schematic diagram of the use of a carrier core filling and pressing mold provided by an embodiment of the present utility model.
[0024] In the drawings:
[0025] 1. Support base; 11. Upright plate;
[0026] 2. Carrier positioning and guiding mechanism; 21. Guide cylinder;
[0027] 3. Cylinder body positioning mechanism; 31. Fixed cylinder; 311. Limit step; 32. Positioning plate; 321. Annular positioning convex edge; 322. Radial straight groove; 33. Fixed bracket; 34. Support block;
[0028] 4. Cylinder body fixing mechanism; 41. Clamping block; 411. Pressing edge; 42. Driving plate; 421. Eccentric arc groove; 43. Cam bearing; 44. Driving cylinder; 45. Transmission connection block; 46. Spacer block; 47. Guide pressing block; 471. Pressing groove;
[0029] 5. Carrier;
[0030] 6. Cylinder body. Detailed implementation manners
[0031] The present utility model will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the convenience of description, only parts related to the present utility model are shown in the drawings, rather than all structures.
[0032] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0033] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "under", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0034] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "left", and "right" are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.
[0035] For Figure 1 the working conditions shown, this preferred embodiment provides a carrier core filling and pressing mold. Please refer to Figures 3 to 7 shown in the figure, which includes a support base 1, a carrier positioning and guiding mechanism 2, a cylinder positioning mechanism 3, and a cylinder fixing mechanism 4, where:
[0036] A vertical plate 11 is provided on the support base 1;
[0037] The carrier positioning and guiding mechanism 2 includes a guiding cylinder 21 fixed on the vertical plate 11. The axes of the guiding cylinders 21 are horizontally arranged, and the carrier 5 to be installed passes through the inner wall of the guiding cylinder 21.
[0038] The cylinder positioning mechanism 3 includes a fixed cylinder 31 connected and communicated with one end of the guiding cylinder 21. A positioning plate 32 is provided on the end face of the non-connected end of the fixed cylinder 31. An annular positioning convex edge 321 is provided on the positioning plate 32. A fixed bracket 33 is provided on the outer surface of the fixed cylinder 31. The fixed bracket 33 is used to support the cylinder 6 to be installed, so that the cylinder opening of the cylinder 6 abuts against the positioning plate 32, and the annular positioning convex edge 321 forms an inner limit for the cylinder opening of the cylinder 6, so that the cylinder 6, the guiding cylinder 21 and the fixed cylinder 31 are all located on the same axis;
[0039] The cylinder fixing mechanism 4 includes a plurality of clamping blocks 41 that are circumferentially distributed around the annular positioning convex edge 321 and can move radially along the positioning plate 32. Each clamping block 41 acts on the outer surface of the cylinder 6 together, so that the cylinder 6 is clamped and fixed.
[0040] Thus, through the carrier positioning and guiding mechanism 2, the carrier 5 is kept in an accurate position during the press-fitting process to avoid deformation of the carrier 5; through the cylinder positioning mechanism 3, the cylinder 6 and the carrier 5 are coaxially placed to avoid the influence of the machining error of the outer shape of the cylinder 6; through the cylinder fixing mechanism 4, the position of the cylinder 6 is locked, and then the carrier 5 is pushed to move towards the cylinder 6, so that the carrier 5 can be smoothly and accurately inserted into the cylinder 6, ensuring the assembly consistency, and reducing the surface damage of the cylinder 6 and the carrier 5 during the clamping, positioning and assembly processes, reducing the labor intensity of workers, and improving the production efficiency.
[0041] Specifically, the cylinder fixing mechanism 4 further includes a driving plate 42 sleeved on the fixed cylinder 31 and abutted against the positioning plate 32. The driving plate 42 can rotate relative to the positioning plate 32. Eccentric arc-shaped grooves 421 corresponding to each clamping block 41 are provided on the driving plate 42. Radial straight grooves 322 corresponding to each clamping block 41 are provided on the positioning plate 32. A cam bearing 43 that sequentially penetrates into a radial straight groove 322 and an eccentric arc-shaped groove 421 is provided on each clamping block 41. For details, see Figure 6 , thus, the rotational movement of the driving plate 42 is converted into the radial movement of each clamping block 41 to realize the clamping and releasing functions of the carrier 5.
[0042] Furthermore, a driving cylinder 44 is provided on the fixed bracket 33. A transmission connection block 45 is provided between the output rod of the driving cylinder 44 and the driving plate 42, so as to simply control the forward and reverse rotation of the driving plate 42 relative to the positioning plate 32.
[0043] Particularly, a limiting step 311 is provided on the fixed cylinder 31. A cushion block 46 abutted against the limiting step 311 is sleeved on the fixed cylinder 31. The driving plate 42 is clamped between the cushion block 46 and the positioning plate 32, so that the driving plate 42 can only rotate, ensuring the structural stability.
[0044] Furthermore, the clamping blocks 41 are fan-shaped, and the clamping blocks 41 are equidistantly spaced. The cylinder fixing mechanism 4 further includes a guiding pressing block 47 located between two adjacent clamping blocks 41. Each guiding pressing block 47 is fixed to the positioning plate 32, and pressing grooves 471 are respectively arranged on both sides of the guiding pressing block 47. Pressing edges 411 are respectively arranged on both sides of the clamping block 41 and are matched with the pressing grooves 471, so as to ensure that the reciprocating movements of the clamping blocks 41 always maintain accurate positions, and improve the fixing effect on the cylinder 6.
[0045] Particularly, the positioning plate 32 is annular. The inner surface of the inner ring of the positioning plate 32 is flush with the inner wall surface of the guiding cylinder 21. An annular positioning convex edge 321 is formed at the inner ring opening of the positioning plate 32 and forms a slope surface for guiding the cylinder 6 to accurately reach the position. Even if there is a large deviation between the initial position and the target position of the cylinder opening of the cylinder 6, under the guidance of the slope surface, when the cylinder opening of the cylinder 6 finally abuts against the positioning plate 32, the coaxiality of the cylinder 6 and the carrier 5 is improved, and during the subsequent process of the clamping blocks 41 pushing towards the center against each other, the position accuracy of the cylinder 6 can be further improved to meet the assembly requirements.
[0046] Specifically, the cylinder positioning mechanism 3 further includes a supporting block 34. The supporting block 34 is driven by an additional device and is used to lift one end of the cylinder 6 that does not abut against the positioning plate 32, so as to cooperate with the fixing bracket 33 to make the axis of the cylinder 6 horizontal, and avoid the non-abutting end of the cylinder 6 from tilting and affecting the loading effect of the carrier 5.
[0047] Specific operation process:
[0048] 1) Each clamping block 41 is in an initial open state. The cylinder 6 to be installed is placed horizontally on the fixing bracket 33 through an additional device, and the levelness of the cylinder 6 is adjusted through the supporting block 34, and the cylinder 6 is made to lean towards the positioning plate 32. Under the action of the annular positioning convex edge 321, the position of the cylinder 6 is basically determined;
[0049] 2) The driving cylinder 44 drives the driving plate 42 to rotate, and then drives each clamping block 41 to move towards the center, so as to clamp and fix the cylinder 6. At this time, it is ensured that the cylinder 6 fits against the positioning plate 32, and the attitude of the cylinder 6 is coaxial with the guiding cylinder 21 and the fixing cylinder 31 to ensure the stability and smoothness of pressing into the carrier 5;
[0050] 3) The carrier 5 to be installed is put into the guiding cylinder 21 through an additional device, and the carrier 5 is pushed towards the cylinder 6. The carrier 5 moves along the guiding cylinder 21 and the fixing cylinder 31, passes through the positioning plate 32, and finally is loaded into the cylinder 6;
[0051] 4) After the carrier 5 is completely pressed into the cylinder 6, it is confirmed that the carrier 5 is pressed in place and does not fall off, and the cylinder 6 is not cracked. Then, the driving cylinder 44 can be controlled to drive the clamping blocks 41 to reset, and the pressed product is taken out, and the next pressing process is repeated.
[0052] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present utility model. It is not necessary and impossible to enumerate all implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the claims of the present utility model.
Claims
1. A carrier core filling pressing mold, characterized in that: include: A support base (1), wherein a vertical plate (11) is provided on the support base (1); The carrier positioning guide mechanism (2) comprises a guide cylinder (21) fixed on the vertical plate (11), the axial direction of the guide cylinder (21) being arranged horizontally, and the carrier (5) to be installed passes along the inner wall of the guide cylinder (21); The cylinder positioning mechanism (3) comprises a fixed cylinder (31) connected to one end of the guide cylinder (21), a positioning plate (32) is provided on the non-jointing end face of the fixed cylinder (31), an annular positioning convex edge (321) is provided on the positioning plate (32), a fixed bracket (33) is provided on the outer surface of the fixed cylinder (31), the fixed bracket (33) is used to support the cylinder (6) to be installed, so that the cylinder mouth of the cylinder (6) abuts against the positioning plate (32), and the annular positioning convex edge (321) forms an inner limit on the cylinder mouth of the cylinder (6), so that the cylinder (6), the guide cylinder (21) and the fixed cylinder (31) are all located on the same axis; The cylinder fixing mechanism (4) comprises a plurality of clamping blocks (41) evenly distributed around the circumference of the annular positioning protrusion (321) and capable of radially moving along the positioning plate (32), wherein each of the clamping blocks (41) acts together on the outer surface of the cylinder (6) so that the cylinder (6) is clamped and fixed.
2. The carrier core-filling pressing mold according to claim 1, characterized in that: The barrel fixing mechanism (4) further comprises a driving plate (42) sleeved on the fixing barrel (31) and abutting against the positioning plate (32); the driving plate (42) can rotate relative to the positioning plate (32); an eccentric arcuate groove (421) corresponding to each of the clamping blocks (41) is provided on the driving plate (42); a radial straight groove (322) corresponding to each of the clamping blocks (41) is provided on the positioning plate (32); and each of the clamping blocks (41) is provided with a cam bearing (43) which sequentially penetrates into one of the radial straight grooves (322) and one of the eccentric arcuate grooves (421).
3. The carrier core filling pressing mold according to claim 2, characterized in that: A driving cylinder (44) is arranged on the fixed bracket (33), and a transmission connection block (45) is arranged between an output rod of the driving cylinder (44) and the driving plate (42).
4. The carrier core-filling pressing mold according to claim 2, characterized in that: The fixed cylinder (31) is provided with a limiting step (311), the fixed cylinder (31) is sleeved with a cushion block (46) abutting against the limiting step (311), and the driving plate (42) is sandwiched between the cushion block (46) and the positioning plate (32).
5. The carrier core-filling pressing mold according to claim 1, characterized in that: The clamping blocks (41) are fan-shaped, and the clamping blocks (41) are equidistantly spaced. The cylinder fixing mechanism (4) further comprises a guide pressing block (47) located between two adjacent clamping blocks (41). Each guide pressing block (47) is fixed on the positioning plate (32), and pressing grooves (471) are respectively arranged on both sides of the guide pressing block (47), and pressing edges (411) cooperating with the pressing grooves (471) are respectively arranged on both sides of the clamping blocks (41).
6. The carrier core-filling pressing mold according to claim 1, characterized in that: The positioning plate (32) is annular, and the inner ring surface of the positioning plate (32) is flush with the inner wall surface of the guide cylinder (21). The annular positioning convex edge (321) is formed on the inner ring opening of the positioning plate (32) and forms a slope surface for guiding the cylinder (6) to be accurately positioned.
7. The carrier core-filling pressing mold according to claim 1, characterized in that: The cylinder positioning mechanism (3) further comprises a support block (34), which is used to support the end of the cylinder (6) that is not against the positioning plate (32) and cooperates with the fixing bracket (33) to make the axial direction of the cylinder (6) horizontal.