Flat wire coil grabbing device
By designing a flat wire disk grabbing device with multiple degrees of freedom rotation ability, the problem that existing devices cannot adjust rotation from multiple angles is solved, and the precise grasping and flexible operation of the flat wire disk is achieved, which significantly improves the working efficiency and adaptability.
Patent Information
- Application Number
- CN202421622304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing flat wire coil grabbing device cannot perform multi-angle adjustment and rotation, resulting in a reduced grasping efficiency, limiting the scope of use of the device, and unable to effectively grasp the wire coils due to improper positioning.
A flat wire disc grabber device including a base, a base, a support base, a connecting rod and a motor is designed. Through the meshing of the motor drive gear and the ring gear, the rotation ability of multiple degrees of freedom is achieved, and complex spatial positioning and precise grasping operations can be performed.
It realizes precise positioning and grabbing flat wire disks from different angles, adapts to various complex and changing working environments, greatly improves the quality of work and use efficiency, and enhances the flexibility of operation.
Smart Images

Figure CN222986945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation and control engineering, and particularly relates to a flat wire spool grasping device. Background Technique
[0002] The flat wire spool grasping device is mainly used in automated machinery and robotic systems to accurately and quickly grasp and transport flat wires, cable reels, or other wire spools, and is commonly applied in automated production lines, packaging lines, logistics, and warehousing systems;
[0003] When the existing flat wire spool grasping device is in use, it cannot be adjusted and rotated at multiple angles. On the one hand, it cannot grasp the spool from the best angle, resulting in a reduced grasping efficiency and limiting the scope of use of the flat wire spool grasping device, making it difficult to grasp some spools due to improper position placement. On the other hand, the grasping device that cannot be adjusted at multiple angles may only work on one plane, which greatly limits its operating range and makes it difficult to complete grasping tasks in terms of height or depth.
[0004] In response to the above problems, we have introduced a flat wire spool grasping device. Content of the Utility Model
[0005] The utility model discloses a flat wire spool grasping device, aiming to solve the technical problem of inability to adjust and rotate at multiple angles.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] A flat wire spool grasping device includes a base. A pedestal is fixedly connected to the top of the base. A support seat is rotatably connected to the top of the pedestal. A first connecting rod is rotatably connected to the top of the support seat. A first motor is fixedly connected to the top of the support seat. The output shaft of the first motor penetrates through the support seat and is fixedly connected to a first gear. A first toothed ring is fixedly connected to one end of the first connecting rod. The first gear is meshed with the first toothed ring. One end of the first connecting rod away from the support seat is rotatably connected to a second connecting rod. A second motor is fixedly connected to the outside of the first connecting rod. The output shaft of the second motor penetrates through the first connecting rod and is fixedly connected to a second gear. A second toothed ring is fixedly connected to one end of the second connecting rod. The second gear is meshed with the second toothed ring. One end of the second connecting rod away from the first connecting rod is rotatably connected to a rotating seat. A third motor is fixedly connected to the outside of the second connecting rod. The output shaft of the third motor penetrates through the second connecting rod and is fixedly connected to a third gear. A third toothed ring is fixedly connected to one end of the rotating seat. The third gear is meshed with the third toothed ring.
[0008] By setting that the top of the base is fixedly connected to the pedestal, the top of the pedestal is rotatably connected to the support base, the top of the support base is driven by a first motor and rotatably connected to a first connecting rod and a first gear, and the first gear meshes with the first toothed ring, enabling the first connecting rod to rotate. The distal end of the first connecting rod drives a second gear through a second motor, and a second connecting rod that meshes with the second toothed ring provides the overall mechanism with the ability to rotate in multiple degrees of freedom, enabling complex spatial positioning and precise grasping operations, improving the flexibility and adaptability of the operation, and being particularly suitable for the precise handling of items of different shapes such as flat wire coils.
[0009] In a preferred embodiment, a fourth motor is fixedly connected to the top of the rotating base, the output shaft of the fourth motor penetrates the rotating base and is fixedly connected to a support plate, and a grasping module is fixedly connected to one side of the support plate.
[0010] By setting that the top of the rotating base further fixes the fourth motor, whose output shaft drives the support plate and the grasping module, allowing for fine position adjustment of the grasping module, increasing the operability of the device, and further enhancing the accuracy and safety of the grasping process.
[0011] In a preferred embodiment, a position sensor is fixedly connected to the top of one side of the grasping module.
[0012] By setting the position sensor to monitor and adjust the accurate position of the grasping module in real time, the accuracy and efficiency of the flat wire coil grasping device can be significantly improved. By adjusting the operation through real-time feedback, the error rate can be minimized, and the automation level on the production line can be enhanced.
[0013] In a preferred embodiment, a fourth gear is fixedly connected to the outside of the support base, a fifth motor is fixedly connected to the inside of the pedestal, the output shaft of the fifth motor penetrates the pedestal and is fixedly connected to a fifth gear, and the fifth gear is meshed with the fourth gear.
[0014] By setting that a fourth gear is fixedly connected to the outside of the support base and a fifth motor is installed inside the pedestal to drive the fifth gear to mesh with the fourth gear, the stability and operation flexibility of the overall rotating structure are improved, enabling the device to perform rotational adjustment more smoothly and adapt to the grasping requirements at different angles.
[0015] In a preferred embodiment, L-shaped installation grooves are symmetrically opened at the four corners of the base, and fixing screws are arranged inside the installation grooves.
[0016] By designing L-shaped installation grooves at the four corners of the base and configuring fixing screws inside, the equipment installation process is simplified, the stability of the equipment is improved, and the safety and accuracy of the equipment are ensured during high-speed or precise operations.
[0017] In a preferred embodiment, a controller is fixedly connected to the top of the base and inside the pedestal, and an operation console is fixedly connected to one side of the top of the base.
[0018] By fixedly connecting the controller to the top of the base and inside the pedestal, and fixedly connecting the operation console to one side of the base, the operation is made more intuitive and convenient, and complex programming and automatic control can be achieved, improving the overall work efficiency and reliability.
[0019] In a preferred embodiment, the first motor, the second motor, the third motor, the fourth motor, the grasping module, the position sensor, the operation console and the fifth motor are all electrically connected to the controller.
[0020] By setting, the intelligent level of the system is increased, highly integrated and automatic control is achieved, the operation is made simple, the response is rapid, the parameters can be automatically adjusted according to different grasping tasks, and efficient and accurate operation performance is ensured.
[0021] A flat wire spool grasping device provided by the present utility model has the following advantages:
[0022] In the present utility model, when the above-mentioned flat wire spool grasping device is in use, through the coordinated cooperation of the support base, the first connecting rod, the second connecting rod and the rotating seat, multi-angle adjustment and rotation can be performed. On the one hand, the flat wire spool can be accurately positioned and grasped from different angles. No matter how it is placed, it can be flexibly adjusted to complete the grasping task at the most suitable angle, thereby improving the overall operation efficiency. On the other hand, the device can adapt to various complex and changing working environments. No matter how the flat wire spool is placed, it can be effectively dealt with, greatly enhancing the flexibility of the operation, and greatly improving the operation quality and use efficiency compared with the traditional device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 FIG. 1 is a first perspective three-dimensional schematic diagram of a flat wire spool grasping device proposed by the present utility model.
[0024] Figure 2 FIG. 2 is a second perspective three-dimensional schematic diagram of a flat wire spool grasping device proposed by the present utility model.
[0025] Figure 3 FIG. 3 is a third perspective three-dimensional schematic diagram of a flat wire spool grasping device proposed by the present utility model.
[0026] Figure 4 FIG. 4 is a partial structural explosion schematic diagram of a flat wire spool grasping device proposed by the present utility model.
[0027] Figure 5This is a partial structural schematic diagram of a flat wire coil gripping device proposed by the present utility model.
[0028] Figure 6 It is Figure 3 the enlarged view of part A in
[0029] In the attached drawings: 1. Base; 2. Support base; 3. First connecting rod; 4. Second connecting rod; 5. First motor; 6. First gear; 7. First toothed ring; 8. Second motor; 9. Second gear; 10. Second toothed ring; 11. Third motor; 12. Third gear; 13. Third toothed ring; 14. Rotating seat; 15. Fourth motor; 16. Support plate; 17. Gripping module; 18. Position sensor; 19. Controller; 20. Operation console; 21. Installation groove; 22. Fixing screw; 23. Fourth gear; 24. Fifth motor; 25. Fifth gear; 26. Base. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Usually, the components of the embodiments of the present application described and marked in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application to be protected, but only represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0031] A flat wire coil gripping device disclosed by the present utility model is mainly applied to the scenario of an automated production line.
[0032] Refer to Figure 1 and Figure 4, A flat wire coil grasping device, including a base 1, a base 26 is fixedly connected to the top of the base 1, a support base 2 is rotatably connected to the top of the base 26, a first connecting rod 3 is rotatably connected to the top of the support base 2, a first motor 5 is fixedly connected to the top of the support base 2, the output shaft of the first motor 5 penetrates through the support base 2 and is fixedly connected with a first gear 6, one end of the first connecting rod 3 is fixedly connected with a first toothed ring 7, the first gear 6 is meshed with the first toothed ring 7, the other end of the first connecting rod 3 far from the support base 2 is rotatably connected with a second connecting rod 4, a second motor 8 is fixedly connected to the outside of the first connecting rod 3, the output shaft of the second motor 8 penetrates through the first connecting rod 3 and is fixedly connected with a second gear 9, one end of the second connecting rod 4 is fixedly connected with a second toothed ring 10, the second gear 9 is meshed with the second toothed ring 10, the other end of the second connecting rod 4 far from the first connecting rod 3 is rotatably connected with a rotating seat 14, a third motor 11 is fixedly connected to the outside of the second connecting rod 4, the output shaft of the third motor 11 penetrates through the second connecting rod 4 and is fixedly connected with a third gear 12, one end of the rotating seat 14 is fixedly connected with a third toothed ring 13, the third gear 12 is meshed with the third toothed ring 13.
[0033] In this embodiment: A base 26 is fixedly connected to the top of the base 1, a support base 2 is rotatably connected to the top of the base 26, the top of the support base 2 is driven by a first motor 5 to rotatably connect a first connecting rod 3 and a first gear 6, the first gear 6 is meshed with the first toothed ring 7, so that the first connecting rod 3 can rotate, the distal end of the first connecting rod 3 drives a second gear 9 through a second motor 8, and the second connecting rod 4 meshed with the second toothed ring 10 provides the overall mechanism with the ability to rotate in multiple degrees of freedom, enabling complex spatial positioning and precise grasping operations, improving the flexibility and adaptability of the operation, and being particularly suitable for the precise handling of different-shaped items such as flat wire coils.
[0034] Refer to Figure 1 and Figure 2 , In a preferred embodiment, a fourth motor 15 is fixedly connected to the top of the rotating seat 14, the output shaft of the fourth motor 15 penetrates through the rotating seat 14 and is fixedly connected with a support plate 16, and a grasping module 17 is fixedly connected to one side of the support plate 16.
[0035] In this embodiment: A fourth motor 15 is further fixedly connected to the top of the rotating seat 14, and its output shaft drives the support plate 16 and the grasping module 17, allowing for fine position adjustment of the grasping module 17, increasing the operability of the device, and further improving the accuracy and safety of the grasping process.
[0036] Refer to Figure 1 and Figure 2 , In a preferred embodiment, a position sensor 18 is fixedly connected to the top of one side of the grasping module 17.
[0037] In this embodiment: The position sensor 18 is used to monitor and adjust the accurate position of the grasping module 17 in real time, which can significantly improve the accuracy and efficiency of the flat wire coil grasping device. By adjusting the operation through real-time feedback, the error rate is minimized, and the automation level on the production line is improved.
[0038] Referring to Figure 1 and Figure 5 , in a preferred embodiment, a fourth gear 23 is fixedly connected to the outside of the support base 2, a fifth motor 24 is fixedly connected to the inside of the base 26, the output shaft of the fifth motor 24 penetrates through the base 26 and is fixedly connected to a fifth gear 25, and the fifth gear 25 is meshed with the fourth gear 23.
[0039] In this embodiment: By fixedly connecting the fourth gear 23 to the outside of the support base 2 and installing the fifth motor 24 inside the base 26 to drive the fifth gear 25 to engage with the fourth gear 23, the stability and operation flexibility of the overall rotating structure are improved, enabling the device to rotate and adjust more smoothly and adapt to the grasping requirements at different angles.
[0040] Referring to Figure 1 and Figure 3 , in a preferred embodiment, L-shaped installation grooves 21 are symmetrically formed at the four corners of the base 1, and fixing screws 22 are arranged inside the installation grooves 21.
[0041] In this embodiment: The four corners of the base 1 are designed with L-shaped installation grooves 21, and fixing screws 22 are arranged inside, simplifying the equipment installation process, improving the stability of the equipment, and ensuring the safety and accuracy of the equipment during high-speed or precise operation.
[0042] Referring to Figure 1 and Figure 3 , in a preferred embodiment, a controller 19 is fixedly connected to the top of the base 1 and inside the base 26, and an operation console 20 is fixedly connected to one side of the top of the base 1.
[0043] In this embodiment: The controller 19 is fixedly connected to the top of the base 1 and inside the base 26, and the operation console 20 is fixedly connected to one side of the base 1, making the operation more intuitive and convenient, and enabling complex programming and automation control, improving the overall working efficiency and reliability.
[0044] Referring to Figure 1 and Figure 3 , in a preferred embodiment, the first motor 5, the second motor 8, the third motor 11, the fourth motor 15, the grasping module 17, the position sensor 18, the operation console 20, and the fifth motor 24 are all electrically connected to the controller 19.
[0045] This embodiment: It increases the intelligent level of the system, realizes high integration and automatic control, makes the operation simple and the response rapid, can automatically adjust parameters according to different grasping tasks, and ensures efficient and accurate operation performance.
[0046] Working principle: When the above-mentioned flat wire spool grasping device is in use, the L-shaped mounting grooves 21 are located at the four corners of the base 1 and are internally provided with fixing screws 22 to ensure that the entire device is stably and reliably installed at a specific position. The base 1 provides stable support, and the top is connected to a base 26. A support seat 2 is rotatably connected to the base 26. The support seat 2 is connected to a fifth gear 25 through a fifth motor 24, and this gear meshes with a fourth gear 23 to realize the rotation of the support seat 2. The top of the first connecting rod 3 is rotatably connected, and one end is connected to a second gear 9 through a second motor 8. This gear meshes with a second gear ring 10 to control the position and angle of the second connecting rod 4. The second connecting rod 4 continues to be connected to a rotating seat 14, and a third motor 11 controls its further positioning through a third gear 12. The third gear 12 meshes with a third gear ring 13. A fourth motor 15 is installed on the top of the rotating seat 14 to drive a support plate 16 and a grasping module 17. The grasping module 17 is used to precisely pick up and place the flat wire spool. A position sensor 18 is arranged beside the grasping module 17 to monitor and adjust the position of the grasping module 17 to ensure precise operation. A controller 19 is installed inside the base 1, and an operation console 20 provides a user interface, enabling the operator to control each component of the grasping device, perform operations such as starting, stopping, speed adjustment, and direction control, and can adapt to various complex and changing working environments. Regardless of the placement method of the flat wire spool, it can effectively respond, greatly enhancing the flexibility of the operation, and significantly improving the operation quality and use efficiency compared with traditional devices.
[0047] As described above, it is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of part of the structure, device, and method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept should be covered within the protection scope of the present invention.
Claims
1. A flat wire reel grabbing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a pedestal (26), the top of the base (26) is rotatably connected to a support seat (2), the top of the support seat (2) is rotatably connected to a first connecting rod (3), the top of the support seat (2) is fixedly connected to a first motor (5), the output shaft of the first motor (5) passes through the support seat (2) and is fixedly connected to a first gear (6), one end of the first connecting rod (3) is fixedly connected to a first gear ring (7), the first gear (6) is meshingly connected to the first gear ring (7), the end of the first connecting rod (3) away from the support seat (2) is rotatably connected to a second connecting rod (4), and the outer side of the first connecting rod (3) is fixedly connected to a second motor (8), The output shaft of the second motor (8) passes through the first connecting rod (3) and is fixedly connected to the second gear (9); one end of the second connecting rod (4) is fixedly connected to the second gear ring (10); the second gear (9) is meshingly connected to the second gear ring (10); one end of the second connecting rod (4) away from the first connecting rod (3) is rotatably connected to a rotating seat (14); the outer side of the second connecting rod (4) is fixedly connected to a third motor (11); the output shaft of the third motor (11) passes through the second connecting rod (4) and is fixedly connected to the third gear (12); one end of the rotating seat (14) is fixedly connected to the third gear ring (13); the third gear (12) is meshingly connected to the third gear ring (13).
2. A flat wire reel grabbing device according to claim 1, characterized in that: A fourth motor (15) is fixedly connected to the top of the rotating seat (14); an output shaft of the fourth motor (15) passes through the rotating seat (14) and is fixedly connected to a support plate (16); and a gripping module (17) is fixedly connected to one side of the support plate (16).
3. A flat wire reel grabbing device according to claim 2, characterized in that: A position sensor (18) is fixedly connected to the top of one side of the grabbing module (17).
4. A flat wire reel grabbing device according to claim 1, characterized in that: The outside of the support base (2) is fixedly connected to a fourth gear (23), the inside of the base (26) is fixedly connected to a fifth motor (24), the output shaft of the fifth motor (24) passes through the base (26) and is fixedly connected to a fifth gear (25), and the fifth gear (25) is meshingly connected to the fourth gear (23).
5. A flat wire reel grabbing device according to claim 1, characterized in that: The four corners of the base (1) are symmetrically provided with L-shaped mounting grooves (21), and fixing screws (22) are arranged inside the mounting grooves (21).
6. A flat wire reel grabbing device according to claim 1, characterized in that: A controller (19) is fixedly connected to the top of the base (1) and located inside the pedestal (26), and an operation console (20) is fixedly connected to one side of the top of the base (1).
7. A flat wire reel grabbing device according to claim 3, characterized in that: The first motor (5), the second motor (8), the third motor (11), the fourth motor (15), the grabbing module (17), the position sensor (18), the operating console (20) and the fifth motor (24) are all electrically connected to the controller (19).