High-pressure grouting forming machine

By designing a high-pressure grouting molding machine for porous resin material molds, using a combined structure of a strip grouting device and multiple grouting tubes, the problem of being unable to produce multiple models of ceramic products at the same time in the prior art is solved, and efficient and safe production of multiple models of products is achieved.

CN222987183UActive Publication Date: 2025-06-17CHAOAN COUNTY OUBEIER CERAMIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421964089.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-17
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing high-pressure grouting molding machines cannot produce multiple models of ceramic products at the same time, resulting in low production efficiency and manual operation of molds, high labor intensity and poor safety, and it is impossible to produce different models of products at the same time.

Method used

A high-pressure grouting molding machine is designed, and molds are made using porous resin materials. By combining a strip grouting machine and multiple grouting tubes, ceramic slurry can be injected into multiple molds at the same time, and accelerated drying by high-pressure exhaust gas to achieve simultaneous production of various models of products.

Benefits of technology

It has achieved efficient production of various models of ceramic products, reduced manual operation, reduced labor intensity and safety risks, improved production efficiency, and is suitable for the production of complex products such as ceramic toilets.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222987183U_ABST
    Figure CN222987183U_ABST
Patent Text Reader

Abstract

The high-pressure grouting forming machine comprises a strip-shaped grouting device, the bottom face of the strip-shaped grouting device is fixedly communicated with a plurality of first grouting pipes, a plurality of second grouting pipes and a plurality of third grouting pipes, the first grouting pipes, the second grouting pipes and the third grouting pipes are arranged at equal intervals, and the bottom face of each first grouting pipe is fixedly communicated with a first exhaust part. A first exhaust hole is formed in the outer surface of each first exhaust part, and the bottom face of each first exhaust part fixedly communicates with two first connecting pipes. According to the device, a first grouting pipe, a first grouting piece and a first connecting pipe are matched, so that slurry in the strip-shaped grouting device can be conveyed to a first mold groove, and a second grouting pipe, a second grouting piece and a second connecting pipe are matched, so that the slurry in the strip-shaped grouting device is conveyed to a second mold groove; and through cooperation of a third grouting pipe, a third grouting piece and a third connecting pipe, slurry in the strip-shaped grouting device is conveyed to a third mold groove, so that the production efficiency is improved, and the ceramic closestool grouting device is suitable for production of ceramic closestools.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of grouting molding machines, in particular to a high-pressure grouting molding machine. Background Technique

[0002] Sanitary ceramics include toilets, wash basins, urinals, etc. The production of sanitary ceramics is to inject ceramic slurry into a mold and wait for the ceramic slurry to dry and form. Traditional molding molds are mainly made of gypsum. However, gypsum molds have poor water absorption, slow drying of ceramic slurry, and low production efficiency. With molds made of gypsum, only one ceramic blank can be produced per day for one set of molds;

[0003] In order to improve the production efficiency of ceramic sanitary products, we use a high-pressure grouting molding machine for the production of sanitary ceramics. This equipment uses a mold made of porous resin material and utilizes high-pressure grouting technology to inject ceramic slurry into the mold. During this process, high pressure is applied inside the mold to force the water in the slurry to drain through the porous structure of the mold, thereby accelerating the drying and shaping of the ceramic slurry in the mold and finally forming a solid ceramic blank. In the prior art, the grouting molding method is generally used to produce sanitary ceramic products. Ordinary grouting machines have a simple structure and are easy to operate. However, the opening and closing operations of the mold need to be completed manually, with high labor intensity, poor safety, long operation time, many miscellaneous tasks for handling wet blanks, and only one type of product can be produced at a time, and multiple types of products cannot be grouted and produced simultaneously, having certain limitations and poor compatibility. Especially for ceramic toilets, which are sanitary ceramic products composed of multiple components, production needs to be scheduled;

[0004] Therefore, we propose a high-pressure grouting molding machine to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a high-pressure grouting molding machine to solve the problems mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-pressure grouting molding machine includes a strip-shaped grouting device. The bottom surface of the strip-shaped grouting device is respectively fixedly communicated with a plurality of first grouting pipes, second grouting pipes, and third grouting pipes arranged at equal distances. The bottom surface of each first grouting pipe is fixedly communicated with a first exhaust member. The outer surface of each first exhaust member is provided with a first exhaust hole. The bottom surface of each first exhaust member is fixedly communicated with two first connecting pipes. The bottom ends of each group of first connecting pipes are communicated with a first outer shell. The front surface of each first outer shell is provided with a first mold groove, and the front surface of each first outer shell is provided with a first panel.

[0008] In a further embodiment, a grouting port is provided on the upper surface of the strip-shaped grouting device, and two support blocks are fixedly installed on the bottom surface of the strip-shaped grouting device.

[0009] In a further embodiment, a second exhaust member is fixedly connected to the bottom surface of each second grouting pipe. A second exhaust hole is provided on the outer surface of each second exhaust member. Two second connecting pipes are fixedly connected to the bottom surface of each second exhaust member. The bottom end of each group of second connecting pipes is fixedly connected to a second outer shell.

[0010] In a further embodiment, a second mold groove is provided on the front surface of each second outer shell, and second panels are provided on both the front surface and the back surface of each second outer shell.

[0011] In a further embodiment, a third exhaust member is fixedly connected to the bottom surface of each third grouting pipe. A third exhaust hole is provided on the outer surface of each third exhaust member. Two third connecting pipes are fixedly connected to the bottom surface of each third exhaust member. The bottom end of each group of third connecting pipes is fixedly connected to a third outer shell.

[0012] In a further embodiment, a third mold groove is provided on the front surface of each third outer shell, and a third panel is provided on the front surface of each third outer shell.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] By using the first grouting pipe, the first grouting member and the first connecting pipe in cooperation, the slurry inside the strip-shaped grouting device can be transported to the first mold groove. By using the second grouting pipe, the second grouting member and the second connecting pipe in cooperation, the slurry inside the strip-shaped grouting device can be transported to the second mold groove. By using the third grouting pipe, the third grouting member and the third connecting pipe in cooperation, the slurry inside the strip-shaped grouting device can be transported to the third mold groove. This device can effectively solve the problem that the existing high-pressure grouting molding machine cannot produce multiple types of products simultaneously, enabling the grouting molding machine to produce different types of products or parts with different shapes at the same time, improving production efficiency, being applicable to the production of ceramic toilets, simultaneously producing the outer shell, panel, and S-bend of the ceramic toilet, assembling them into products after production, reducing the workload of scheduled production, and reducing inventory pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the high-pressure grouting molding machine.

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the front view of the first outer shell in the high-pressure grouting molding machine.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the front view of the second outer shell in a high-pressure grouting molding machine.

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the front view of the third outer shell in a high-pressure grouting molding machine.

[0019] In the figure: 1. First grouting pipe; 2. First exhaust part; 3. Second exhaust part; 4. Second grouting pipe; 5. Third exhaust part; 6. Third grouting pipe; 7. Strip-shaped grouting device; 8. Grouting port; 9. First panel; 10. First outer shell; 11. Second panel; 12. Second outer shell; 13. Third panel; 14. Third outer shell; 15. First exhaust hole; 16. First connecting pipe; 17. First mold groove; 18. Second exhaust hole; 19. Second connecting pipe; 20. Second mold groove; 21. Third exhaust hole; 22. Third connecting pipe; 23. Third mold groove; 24. Support block. Specific embodiments

[0020] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-4 , in the present invention, a high-pressure grouting molding machine includes a strip-shaped grouting device 7. The bottom surface of the strip-shaped grouting device 7 is respectively fixedly communicated with a plurality of first grouting pipes 1, second grouting pipes 4 and third grouting pipes 6 arranged at equal distances. The bottom surface of each first grouting pipe 1 is fixedly communicated with a first exhaust member 2. The outer surface of each first exhaust member 2 is provided with a first exhaust hole 15. The bottom surface of each first exhaust member 2 is fixedly communicated with two first connecting pipes 16. The bottom end of each group of first connecting pipes 16 is communicated with a first housing 10. The front surface of each first housing 10 is provided with a first mold groove 17. The front surface of each first housing 10 is provided with a first panel 9. The slurry in the strip-shaped grouting device 7 can flow into a plurality of first grouting pipes 1, second grouting pipes 4 and third grouting pipes 6 at the same time. The slurry can be injected into the interior of the first mold groove 17 through a plurality of first exhaust members 2 and first connecting pipes 16. The air inside each first mold groove 17 can be discharged through the first exhaust holes 15.

[0024] The upper surface of the strip-shaped grouting device 7 is provided with a grouting port 8. The bottom surface of the strip-shaped grouting device 7 is fixedly provided with two support blocks 24. The staff can inject the slurry into the strip-shaped grouting device 7 through the grouting port 8. The two support blocks 24 jointly support the strip-shaped grouting device 7. The bottom surface of each second grouting pipe 4 is fixedly communicated with a second exhaust member 3. The outer surface of each second exhaust member 3 is provided with a second exhaust hole 18. The bottom surface of each second exhaust member 3 is fixedly communicated with two second connecting pipes 19. The bottom end of each group of second connecting pipes 19 is fixedly communicated with a second housing 12. The front surface of each second housing 12 is provided with a second mold groove 20. The front surface and the back surface of each second housing 12 are provided with a second panel 11. The slurry can be transported to the interior of the second mold groove 20 through the second exhaust member 3 and the second connecting pipes 19. The air inside the second mold groove 20 can be discharged through the second exhaust holes 18. The second panel 11 can seal the second mold groove 20.

[0025] The bottom surface of each third grouting pipe 6 is fixedly communicated with a third exhaust member 5. The outer surface of each third exhaust member 5 is provided with a third exhaust hole 21. The bottom surface of each third exhaust member 5 is fixedly communicated with two third connecting pipes 22. The bottom end of each group of third connecting pipes 22 is fixedly communicated with a third outer shell 14. The front surface of each third outer shell 14 is provided with a third mold groove 23. The front surface of each third outer shell 14 is provided with a third panel 13. The slurry can be transported to the inside of the third mold groove 23 through the third exhaust member 5 and the third connecting pipes 22. The air inside the third mold groove 23 can be discharged through the third exhaust holes 21. The third panel 13 can play a sealing role for the third mold groove 23.

[0026] The working principle of the present utility model is as follows:

[0027] First, the staff injects the adjusted slurry into the inside of the strip-shaped grouting device 7 through the grouting port 8. The slurry inside the strip-shaped grouting device 7 can simultaneously flow into a plurality of first grouting pipes 1, second grouting pipes 4, and third grouting pipes 6. The slurry inside the first grouting pipe 1 can be injected into the inside of the first mold groove 17 through the first exhaust member 2 and the first connecting pipe 16. The air inside the first mold groove 17 can be discharged from the first exhaust hole 15 under the extrusion of the slurry.

[0028] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0029] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high pressure grouting machine, characterized in that: The invention comprises a strip grouting device (7), the bottom surface of which is fixedly connected to a plurality of first grouting pipes (1), a second grouting pipe (4) and a third grouting pipe (6) arranged at equal distances, the bottom surface of each of the first grouting pipes (1) is fixedly connected to a first exhaust member (2), the outer surface of each of the first exhaust members (2) is provided with a first exhaust hole (15), the bottom surface of each of the first exhaust members (2) is fixedly connected to two first connecting pipes (16), the bottom end of each group of the first connecting pipes (16) is connected to a first outer shell (10), the front surface of each of the first outer shells (10) is provided with a first mold groove (17), and the front surface of each of the first outer shells (10) is provided with a first panel (9).

2. A high pressure grouting machine according to claim 1, characterized in that: A grouting port (8) is provided on the upper surface of the strip-shaped grouting device (7), and two support blocks (24) are fixedly mounted on the bottom surface of the strip-shaped grouting device (7).

3. A high pressure grouting machine according to claim 1, characterized in that: The bottom surface of each second grouting pipe (4) is fixedly connected to a second exhaust member (3), the outer surface of each second exhaust member (3) is provided with a second exhaust hole (18), the bottom surface of each second exhaust member (3) is fixedly connected to two second connecting pipes (19), and the bottom end of each group of the second connecting pipes (19) is fixedly connected to a second outer shell (12).

4. A high pressure grouting machine according to claim 3, characterized in that: A second mold groove (20) is provided on the front side of each second shell (12), and a second panel (11) is provided on the front side of each second shell (12) and on the back side of the second shell (12).

5. A high pressure grouting machine according to claim 1, characterized in that: The bottom surface of each third grouting pipe (6) is fixedly connected to a third exhaust member (5), the outer surface of each third exhaust member (5) is provided with a third exhaust hole (21), the bottom surface of each third exhaust member (5) is fixedly connected to two third connecting pipes (22), and the bottom end of each group of the third connecting pipes (22) is fixedly connected to a third outer shell (14).

6. A high pressure grouting machine according to claim 5, characterized in that: A third mold groove (23) is provided on the front side of each third shell (14), and a third panel (13) is provided on the front side of each third shell (14).