Horizontal automatic cutting machine for honeycomb ceramic wet blank
By designing an adjustable cutter device and a limiting device, the problem of the honeycomb ceramic wet blank horizontal automatic cutting machine is solved in the prior art that it is difficult to produce wet blanks of different sizes at the same time, and the versatility and efficient production of the cutting machine are achieved.
Patent Information
- Application Number
- CN202421671254.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-16
AI Technical Summary
It is difficult to produce different sizes of honeycomb ceramic wet blanks at the same time in the prior art, resulting in the use of different sizes of wet blanks for manufacturing honeycomb ceramics, and the cutting knife replacement and adjustment are cumbersome, which affects production efficiency.
A honeycomb ceramic wet blank horizontal automatic cutting machine is designed, using adjustable cutter device and limiting device. Through the cooperation of sliders and screws, the cutting knife can be quickly replaced and precisely adjusted. Wet blanks of different sizes can be cut, and the material plate can be stabilized and fixed through servo motors and screw mechanisms.
A cutting machine is realized to cut wet blanks of different sizes at the same time, which improves the scope of application and manufacturing efficiency of the cutting machine, simplifies the cutting knife replacement and adjustment process, and improves production flexibility and yield.
Smart Images
Figure CN222987219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wet blank cutting, in particular to a horizontal automatic cutting machine for honeycomb ceramic wet blanks. Background Art
[0002] Wet blank cutting is a common production process step in industries such as ceramics and bricks and tiles. It refers to the process of cutting wet ceramic blanks or brick and tile blanks into the required shapes and sizes according to design requirements. Wet blank cutting usually requires the use of special equipment, such as a wet blank cutting machine, to ensure the accuracy and efficiency of cutting. Honeycomb ceramics also need to be cut into appropriate wet blanks in advance for shaping.
[0003] For the above technical solutions, the following defects exist in use: When manufacturing honeycomb ceramics, a cutting machine is needed to divide the wet blanks into pieces so that the manufactured honeycomb ceramics are of the same size. Since the sizes of honeycomb ceramics are different, different-sized wet blanks are required to manufacture honeycomb ceramics of different sizes, and it is difficult for one machine to produce wet blanks of different sizes at the same time. Summary of the Utility Model
[0004] The utility model provides a horizontal automatic cutting machine for honeycomb ceramic wet blanks to solve the problems raised in the above background art.
[0005] To solve the above technical problems, the technical solution of the utility model is as follows:
[0006] An embodiment of the utility model provides a horizontal automatic cutting machine for honeycomb ceramic wet blanks, including:
[0007] A cutting table;
[0008] A conveyor belt, installed on the surface of the cutting table, for conveying the material plate to the cutting position;
[0009] A material plate, located above the conveyor belt, a container for carrying wet blanks;
[0010] A support frame, fixedly connected to the upper surface of the cutting table, a support for the hydraulic cylinder;
[0011] A hydraulic cylinder, fixedly connected to the surface of the support frame, a device for driving the cutting device;
[0012] A cutting device, arranged at the output end of the hydraulic cylinder, for cutting and dividing the wet blanks;
[0013] A limiting device, arranged on the surface of the cutting table, for fixing the material plate.
[0014] Further, the cutting device includes a support rod fixedly connected to the output end of the hydraulic cylinder. A number of sliders are slidably connected to the surface of the support rod. A lead screw is threadedly connected to the inner wall of the slider, and the other end of the lead screw abuts against the surface of the support rod. A cutter is detachably installed on the surface of the slider.
[0015] Through the above technical solution, by adjusting the gap between the cutters, a cutting machine can cut green blanks of different sizes simultaneously, thereby expanding the applicable range of the cutting machine and effectively improving the manufacturing efficiency of honeycomb ceramics.
[0016] Further, two fixing holes are provided on the surface of the cutter. A spring is fixedly connected to the inner wall of the slider, and the other end of the spring is fixedly connected to a pull plate. Two fixing pins are fixedly connected to the surface of the pull plate. The size of the fixing pins is adapted to the size of the fixing holes, and the two fixing pins are fixedly connected to the slider.
[0017] Through the above technical solution, a damaged cutter can be quickly replaced, reducing the impact of cutter damage on the green blank cutting operation.
[0018] Further, a turning piece is fixedly connected to one end of the lead screw, and a pull ring is fixedly connected to the surface of the pull plate.
[0019] Through the above technical solution, it is convenient for the staff to rotate the lead screw and pull the fixing pin to move.
[0020] Further, a scale groove is provided on the surface of the support rod.
[0021] Through the above technical solution, the staff can accurately move the slider to a suitable position without a measuring ruler.
[0022] Further, the limiting device includes two servo motors fixedly connected to the cutting table. The output end of the servo motor is fixedly connected to a screw rod, and a moving plate is threadedly connected to the arc surface of the screw rod. A fixing plate is fixedly connected to the surface of the moving plate.
[0023] Through the above technical solution, the material plate is stably located on the conveyor belt, avoiding the situation where the green blank is cut obliquely due to the instability of the material plate, and improving the yield rate of green blank production to a certain extent.
[0024] Further, two round rods are slidably connected to the inner wall of the moving plate, and one end of the two round rods is fixedly connected to the cutting table.
[0025] Through the above technical solution, the moving plate is prevented from rotating as the screw rod rotates, enabling the moving plate to move smoothly.
[0026] Further, a rubber pad is fixedly connected to the surface of the fixing plate.
[0027] Through the above technical solution, the friction force of the fixed plate pressing down is increased.
[0028] The above solution of the present utility model has at least the following beneficial effects:
[0029] 1. In the present utility model, by providing a cutting device which is fixed by sliding a slider, the position of the cutting knife can be adjusted, so that wet blanks of different sizes can be cut, effectively improving the applicable range of the cutting machine and enhancing the practicability of the cutting machine.
[0030] 2. In the present utility model, by providing a limiting device, when the cutting knife cuts the wet blank on the material plate, the material plate is stable on the conveyor belt, reducing the shaking of the material plate, thereby avoiding the deformation of the cut wet blank. Description of the Drawings
[0031] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0032] Figure 2 is a schematic diagram of the structure of the cutting device of the present utility model;
[0033] Figure 3 is the present utility model Figure 2 partial structure schematic diagram;
[0034] Figure 4 is a disassembled structure schematic diagram of the slider of the present utility model;
[0035] Figure 5 is a disassembled structure schematic diagram of the cutting knife of the present utility model;
[0036] Figure 6 is a schematic diagram of the structure of the limiting device of the present utility model.
[0037] Description of the Reference Numerals:
[0038] 1. Cutting table; 2. Conveyor belt; 3. Material plate; 4. Support frame; 5. Hydraulic cylinder; 6. Cutting device; 601. Support rod; 602. Slider; 603. Cutting knife; 604. Lead screw; 605. Wrench; 606. Scale groove; 607. Fixed hole; 608. Fixed pin; 609. Spring; 610. Pulling plate; 611. Pulling ring; 7. Limiting device; 71. Servo motor; 72. Screw rod; 73. Round rod; 74. Moving plate; 75. Fixed plate; 76. Rubber pad. Detailed Embodiment
[0039] Exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present utility model can be more thoroughly understood and the scope of the present utility model can be completely conveyed to those skilled in the art.
[0040] As Figure 1 shown, an embodiment of the present utility model provides a horizontal automatic cutting machine for honeycomb ceramic green blanks, including: a cutting table 1; a conveyor belt 2 installed on the surface of the cutting table 1 to convey the material plate 3 to the cutting position; a material plate 3 located above the conveyor belt 2 and serving as a container for carrying the green blanks; a support frame 4 fixedly connected to the upper surface of the cutting table 1 and serving as a support for the hydraulic cylinder 5; a hydraulic cylinder 5 fixedly connected to the surface of the support frame 4 and driving the cutting device 6; a cutting device 6 provided at the output end of the hydraulic cylinder 5 to cut and divide the green blanks; and a limiting device 7 provided on the surface of the cutting table 1 to fix the material plate 3.
[0041] As Figures 2 to 5As shown in the figure, the cutting device 6 includes a support rod 601. The support rod 601 is fixedly connected to the output end of the hydraulic cylinder 5. A plurality of sliders 602 are slidably connected to the surface of the support rod 601. A lead screw 604 is threadedly connected to the inner wall of the slider 602. The other end of the lead screw 604 abuts against the surface of the support rod 601. A cutter 603 is detachably installed on the surface of the slider 602. When wet blank cutting is carried out, the staff places the material plate 3 containing wet blank materials on the conveyor belt 2. Subsequently, the conveyor belt 2 and the hydraulic cylinder 5 are started to operate. The conveyor belt 2 drives the material plate 3 to move. The material plate 3 moves to the lower part of the hydraulic cylinder 5. The hydraulic cylinder 5 pushes the support rod 601 to move, thereby driving the cutter 603 to move to cut the wet blank on the material plate 3. When wet blanks of other sizes need to be cut, the cutting machine is powered off. The slider 602 on the support rod 601 is slid, driving the cutter 603 to move. After the slider 602 is moved to a suitable position, the staff rotates the lead screw 604 against the support rod 601 through the screwing piece 605 to fix and limit the slider 602, so that the position of the cutter 603 is fixed. Two fixing holes 607 are provided on the surface of the cutter 603. A spring 609 is fixedly connected to the inner wall of the slider 602. The other end of the spring 609 is fixedly connected to a pull plate 610. Two fixing pins 608 are fixedly connected to the surface of the pull plate 610. The size of the fixing pins 608 is adapted to the size of the fixing holes 607. The two fixing pins 608 are fixedly connected to the slider 602. When the cutter 603 is damaged, the pull plate 610 and the fixing pins 608 are pulled to move. At this time, the spring 609 is in a stretched state, and the fixing pins 608 are disengaged from the fixing holes 607 of the cutter 603. Subsequently, a new cutter 603 is inserted into the slider 602. The pull plate 610 is released and the fixing pins 608 are inserted into the fixing holes 607. The spring 609 contracts to fix and limit the fixing pins 608. One end of the lead screw 604 is fixedly connected to a screwing piece 605. A pull ring 611 is fixedly connected to the surface of the pull plate 610. The staff rotates the lead screw 604 through the screwing piece 605. The staff pulls the pull ring 611. A scale groove 606 is provided on the surface of the support rod 601. The staff slides the slider 602 according to the position of the scale groove 606.
[0042] In the embodiment of the present utility model, when cutting a wet blank, the staff places the material plate 3 filled with wet blank material on the conveyor belt 2, and then starts the conveyor belt 2 and the hydraulic cylinder 5 to operate. The conveyor belt 2 drives the material plate 3 to move. When the material plate 3 moves below the hydraulic cylinder 5, the hydraulic cylinder 5 pushes the support rod 601 to move, thereby driving the cutting knife 603 to move to cut the wet blank on the material plate 3. When wet blanks of other sizes need to be cut, the cutting machine is powered off. The staff slides the slider 602 according to the position of the scale groove 606, slides the slider 602 on the support rod 601 to drive the cutting knife 603 to move. After moving the slider 602 to a suitable position, the staff rotates the screw rod 604 through the screwing piece 605 to abut against the support rod 601 to fix and limit the slider 602, so that the position of the cutting knife 603 is fixed. When the cutting knife 603 is damaged, the staff pulls the pull ring 611 to drive the pull plate 610 and the fixing pin 608 to move. At this time, the spring 609 is in a stretched state, and the fixing pin 608 disengages from the fixing hole 607 of the cutting knife 603. Then, a new cutting knife 603 is inserted into the slider 602, and the pull plate 610 is released and the fixing pin 608 is inserted into the fixing hole 607, and the spring 609 contracts to fix and limit the fixing pin 608.
[0043] As Figure 6 shown, the limiting device 7 includes two servo motors 71. The two servo motors 71 are fixedly connected to the cutting table 1. The output end of the servo motor 71 is fixedly connected with a screw rod 72. The arc surface of the screw rod 72 is threadedly connected with a moving plate 74. The surface of the moving plate 74 is fixedly connected with a fixing plate 75. When the material plate 3 moves below the cutting knife 603, the servo motor 71 is started. The servo motor 71 drives the screw rod 72 to rotate. The screw rod 72 rotates to drive the moving plate 74 to move. After the moving plate 74 descends, the fixing plate 75 will squeeze the material plate 3 to fix the material plate 3. After cutting is completed, the servo motor 71 drives the screw rod 72 to reverse to raise the moving plate 74. The inner wall of the moving plate 74 is slidably connected with two round rods 73. One end of the two round rods 73 is fixedly connected to the cutting table 1. When the moving plate 74 moves, the moving plate 74 moves along the round rods 73. The surface of the fixing plate 75 is fixedly connected with a rubber pad 76. The rubber pad 76 on the fixing plate 75 is attached to the material plate 3.
[0044] In the embodiment of the present utility model, when the material plate 3 moves below the cutting knife 603, the servo motor 71 is started. The servo motor 71 drives the screw rod 72 to rotate. The screw rod 72 rotates to drive the moving plate 74 to move. When the moving plate 74 moves, the moving plate 74 moves along the round rods 73. After the moving plate 74 descends, the fixing plate 75 will squeeze the material plate 3. The rubber pad 76 on the fixing plate 75 is attached to the material plate 3 to fix the material plate 3. After cutting is completed, the servo motor 71 drives the screw rod 72 to reverse to raise the moving plate 74.
[0045] The above are the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.
Claims
1. A horizontal automatic cutting machine for honeycomb ceramic wet blanks, characterized in that: include: Cutting table (1); A conveyor belt (2) is installed on the surface of the cutting table (1) to convey the material plate (3) to the cutting position; A material plate (3), located above the conveyor belt (2), and carrying a container for wet blanks; A support frame (4) is fixedly connected to the upper surface of the cutting table (1) and supports a bracket of the hydraulic cylinder (5); A hydraulic cylinder (5) is fixedly connected to the surface of the support frame (4) and drives the cutting device (6); A cutting device (6) is arranged at the output end of the hydraulic cylinder (5) to cut the wet blank into pieces; The limiting device (7) is arranged on the surface of the cutting table (1) to fix the material plate (3).
2. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 1, characterized in that: The cutting device (6) comprises a support rod (601), the support rod (601) being fixedly connected to the output end of the hydraulic cylinder (5), a plurality of sliders (602) being slidably connected to the surface of the support rod (601), a screw rod (604) being threadedly connected to the inner wall of the slider (602), the other end of the screw rod (604) being against the surface of the support rod (601), and a cutter (603) being detachably mounted on the surface of the slider (602).
3. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 2, characterized in that: The surface of the cutter (603) is provided with two fixing holes (607); the inner wall of the slider (602) is fixedly connected with a spring (609); the other end of the spring (609) is fixedly connected with a pull plate (610); the surface of the pull plate (610) is fixedly connected with two fixing pins (608); the size of the fixing pins (608) matches the size of the fixing holes (607); the two fixing pins (608) are fixedly connected to the slider (602).
4. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 3, characterized in that: A twisting plate (605) is fixedly connected to one end of the screw rod (604), and a pull ring (611) is fixedly connected to the surface of the pull plate (610).
5. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 2, characterized in that: The surface of the support rod (601) is provided with a scale groove (606).
6. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 2, characterized in that: The limiting device (7) comprises two servo motors (71), the two servo motors (71) are fixedly connected to the cutting table (1), the output ends of the servo motors (71) are fixedly connected to screw rods (72), the arc surface of the screw rods (72) is threadedly connected to a moving plate (74), and the surface of the moving plate (74) is fixedly connected to a fixed plate (75).
7. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 6, characterized in that: Two round rods (73) are slidably connected to the inner wall of the movable plate (74), and one end of the two round rods (73) is fixedly connected to the cutting table (1).
8. The horizontal automatic cutting machine for honeycomb ceramic wet blanks according to claim 6, characterized in that: A rubber pad (76) is fixedly connected to the surface of the fixing plate (75).