Hot melting copper nut machining device
By using a detachable hot melt head and a boss adapted to different specifications of copper nuts in the hot melting copper nut processing device, combined with the moving mechanism and the air pressure mechanism, the problem that the existing devices cannot efficiently adapt to multiple specifications of copper nuts is solved, and efficient and stable quality processing of multi-special hot melt copper nuts is achieved.
Patent Information
- Application Number
- CN202421563381.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing hot melt copper nut processing devices cannot efficiently adapt to a variety of copper nuts of different specifications, resulting in low processing efficiency and unstable product quality.
A hot melt copper nut processing device is designed, adopting a removable design of the hot melt head and a boss that can be adapted to specific specifications of copper nuts. The precise installation and hot melting of copper nuts of different specifications is achieved through the moving mechanism and the air pressure mechanism.
It realizes efficient preparation of hot melt copper nut products of different sizes and specifications, simplifies processing operations, reduces processing costs, and improves the processing efficiency and quality of multi-special copper nut products.
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Figure CN222987597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot-melt copper nut processing, and specifically relates to a hot-melt copper nut processing device. Background Technique
[0002] In industrial applications, hot-melt copper nut processing is a common nut processing solution. It heats the copper nut and plastic parts through a hot-melt device. During the heating process, the plastic parts are gradually softened and then the copper nut is firmly embedded in the plastic parts to realize the preparation of hot-melt copper nut products.
[0003] For current hot-melt copper nut processing devices, whether pneumatic pressing or electric pressing is adopted, the preparation of hot-melt copper nut products is realized through the cooperation of various mechanical structures. However, in actual working conditions, there are many types of nut size specifications, and the existing hot-melt copper nut processing devices usually can only adapt to copper nuts of a single size specification. When it is necessary to prepare hot-melt copper nuts of multiple different specifications, the existing processing devices need to perform cumbersome operations to achieve specification adjustment, and during the adjustment process, it is also necessary to ensure that the positions of the copper nut and the plastic part do not deviate, which seriously affects the processing efficiency and is extremely likely to produce unqualified products due to inaccurate positioning. Content of the Utility Model
[0004] In view of the above deficiencies in the prior art, the utility model provides a hot-melt copper nut processing device to solve at least one of the above technical problems.
[0005] A hot-melt copper nut processing device is used to install a copper nut on a plastic part. The hot-melt copper nut processing device includes a device main body and a hot-melt head. A moving mechanism connecting the hot-melt head is provided on the device main body. The hot-melt head includes a connecting piece, a base, and a convex platform. The connecting piece is located at one end of the base, and the convex platform is located at the other end of the base;
[0006] The convex platform is matched with the size specification of the copper nut and is used to adsorb and fix the copper nut;
[0007] The hot-melt head is detachably connected to the moving mechanism through the connecting piece and is used to move the copper nut closer to or farther away from the plastic part under the drive of the moving mechanism.
[0008] In some specific embodiments, a pneumatic mechanism is further provided on the device main body, and air holes communicating with the pneumatic mechanism are provided on the convex platform;
[0009] The pneumatic mechanism is used to extract the air pressure in the air holes to adsorb and fix the copper nut.
[0010] In some specific embodiments, an air passage communicating with the air holes is opened inside the base, and the pneumatic mechanism communicates with the air holes through the air passage.
[0011] In some specific embodiments, the boss includes a first body and a second body. One end of the first body is fixedly connected to the base, and the other end is fixedly connected to the second body. The contact area between the first body and the base is larger than the contact area between the first body and the second body.
[0012] The air hole is located on the second body.
[0013] In some specific embodiments, the second body is in a cylindrical shape and the outer diameter is smaller than the inner diameter of the copper nut. The second body is used to extend into the threaded hole of the copper nut.
[0014] In some specific embodiments, one or more air holes are distributed on the side surface of the second body to adsorb the inner side wall of the copper nut.
[0015] In some specific embodiments, the connecting member includes a cylinder and threads distributed on the outer surface of the cylinder. The cylinder is fixedly connected to the base.
[0016] The moving mechanism is provided with a threaded hole matching the threads.
[0017] In some specific embodiments, the second body as a whole is in a frustum-like structure.
[0018] Or, one end of the second body far from the first body is in a frustum-like structure.
[0019] In some specific embodiments, the side surface of the base includes a plane and / or a curved surface.
[0020] In some specific embodiments, a marking area is provided on the outer surface of the base, and the marking area is used to display the model number of the copper nut adapted to the boss.
[0021] Advantageous effects: The present utility model provides a hot-melt copper nut processing device. Through the detachable design of the hot-melt head structure and the boss that can be adapted to copper nuts of specific specifications, the preparation of hot-melt copper nut products of different size specifications is realized. The processing operation is simple, the installation of the hot-melt head is convenient, and on the basis of controlling the processing cost, the processing efficiency and processing quality of copper nut products of multiple specifications are greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0023] Figure 1 This is a schematic diagram of the overall structure of the hot-melt copper nut processing device of the present utility model;
[0024] Figure 2 This is a three-dimensional structure diagram of the hot-melt head of the present utility model;
[0025] Figure 3 This is a front view of the hot-melt head of the present utility model;
[0026] Figure 4 This is an example diagram of the airway distribution of the present utility model;
[0027] Figure 5 This is another example diagram of the airway distribution of the present utility model.
[0028] Reference numerals: 1-device main body; 2-moving mechanism; 3-hot-melt head; 4-workbench; 5-pneumatic mechanism; 31-base; 32-boss; 33-connecting piece; 34-air hole; 35-airway; 321-first body; 322-second body. Detailed implementation manners
[0029] The following will clearly and completely describe the concept, specific structure and technical effects generated by the present utility model in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present utility model.
[0030] In the following, various embodiments of the present utility model will be described more comprehensively. The present utility model can have various embodiments, and adjustments and changes can be made therein. However, it should be understood that there is no intention to limit the various embodiments of the present utility model to the specific embodiments disclosed herein, but the present utility model should be understood to cover all adjustments, equivalents and / or alternative solutions falling within the spirit and scope of the various embodiments of the present utility model.
[0031] In the following, the term "comprising" or "may comprise" that can be used in various embodiments of the present utility model indicates the presence of the disclosed functions, operations or elements, and does not limit the addition of one or more functions, operations or elements. In addition, as used in various embodiments of the present utility model, the terms "comprising", "having" and their cognates are only intended to indicate a specific feature, number, step, operation, element, component or combination of the foregoing items, and should not be understood as first excluding the existence or addition of the possibility of one or more other features, numbers, steps, operations, elements, components or combinations of the foregoing items.
[0032] In various embodiments of the present utility model, the expressions "or" or "at least one of A or / and B" include any combination or all combinations of the recited words. For example, the expression "A or B" or "at least one of A or / and B" may include A, may include B, or may include both A and B.
[0033] Expressions (such as "first", "second", etc.) used in various embodiments of the present utility model may modify various components in the various embodiments, but do not limit the corresponding components. For example, the above expressions do not limit the order and / or importance of the elements. The above expressions are only for the purpose of distinguishing one element from other elements. For example, the first user device and the second user device indicate different user devices, although both are user devices. For example, without departing from the scope of the various embodiments of the present utility model, the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.
[0034] It should be noted that in the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium; it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0035] In the present utility model, those of ordinary skill in the art need to understand that the terms indicating orientation or positional relationship in the text are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0036] The terms used in various embodiments of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the various embodiments of the present utility model. As used herein, the singular form is also intended to include the plural form unless the context clearly indicates otherwise. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the various embodiments of the present utility model belong. The terms (such as those defined in a general use dictionary) will be interpreted as having the same meaning as the contextual meaning in the relevant technical field and will not be interpreted as having an idealized meaning or being overly formal unless clearly defined in the various embodiments of the present utility model.
[0037] The present application provides a hot-melt copper nut processing device. By the detachable design of the hot-melt head, the replacement of different boss specifications can be achieved, and thus copper nuts of different specifications can be adapted. The schematic diagram of the modules of the hot-melt copper nut processing device is shown in the appendix Figure 1 as shown, and the structure of the hot-melt head is as Figures 2 - 3 shown as follows:
[0038] A hot-melt copper nut processing device includes a device main body 1 and a hot-melt head 3. The device main body 1 is the main structure of the hot-melt copper nut processing device, including mechanism parts other than the hot-melt head 3 such as a moving mechanism 2, a workbench 4, a guiding mechanism, and a heating mechanism. A moving mechanism 2 for connecting the hot-melt head 3 is provided on the device main body 1. The hot-melt head 3 is responsible for adsorbing and fixing the copper nut. Driven by the moving mechanism 2, the hot-melt head 3 together with the copper nut is accurately positioned above the plastic part to be processed. Under heating conditions, the copper nut will be embedded into the plastic part to complete the fixation.
[0039] Among them, the moving mechanism 2 includes but is not limited to any known solution capable of realizing the movement of an object, such as pneumatic drive, robotic arm control, etc. Exemplarily, the moving mechanism 2 includes a driving motor, a moving part, and a bracket. The moving part is located on the bracket, and the driving part is used to drive the moving part to move up and down along the bracket. Exemplarily, the moving mechanism 2 is a lifting mechanism, including an air pump, an air cylinder, and a moving rod. The moving rod is located in the inner cavity of the air cylinder and can move in the inner cavity. A melting joint is connected to the moving rod; by controlling the air pressure in the inner cavity of the air cylinder through the air pump, the movement of the moving rod can be controlled, and thus the movement of the hot-melt head 3 can be driven.
[0040] In the present application, the hot-melt head 3 includes a connecting piece 33, a base 31, and a boss 32. The connecting piece 33 is located at one end of the base 31, and the boss 32 is located at the other end of the base 31; the boss 32 matches the size specification of the copper nut and is used to adsorb and fix the copper nut; the hot-melt head 3 is detachably connected to the moving mechanism 2 through the connecting piece 33 and is used to move the copper nut closer to or farther away from the plastic part under the drive of the moving mechanism 2. In the structure of the hot-melt head 3 shown in the appendix Figure 2 the connecting piece 33 and the boss 32 are arranged on both sides of the base 31, and the cross-sectional area of the boss 32 depends on the specification of the copper nut. When the inner diameter of the copper nut is larger, the cross-sectional area of the boss 32 naturally also needs to increase to ensure that the outer side wall of the boss 23 is as close as possible to the inner side wall of the copper nut, and the copper nut is adsorbed and fixed on the boss 32. The present application improves the boss 32 part of the hot-melt head 3 to adapt to copper nuts of different specifications, and designs the hot-melt head 3 to be detachably connected. Since the processing cost of the hot-melt head 3 is relatively low, improving the hot-melt head 3 can minimize the processing cost as much as possible.
[0041] In the present application, the hot melt head 3 needs to be able to fix and release the fixing of the copper nut to facilitate the movement and installation of the copper nut. The hot melt head 3 can adopt methods such as pneumatic adsorption and mechanical clamping to ensure the relative fixation between the hot melt head 3 and the copper nut. For example, a special fixture is integrated on the hot melt head 3 to fix the copper nut by means of a mechanical structure. This method is simple and effective, but the fixture may need to be customized according to the size and shape of the nut, and has extremely high requirements for the positioning accuracy. Another example is that since copper nuts are generally made of non-magnetic materials, it is difficult to directly adsorb copper nuts by electromagnetic adsorption. Therefore, a magnetic component can be embedded in the copper nut or the copper nut can be attached to a magnetic object to make it magnetic, indirectly realizing the electromagnetic adsorption of the copper nut.
[0042] In some specific embodiments, an air pressure mechanism 5 is further provided on the device main body 1, and an air hole 34 communicating with the air pressure mechanism 5 is provided on the convex platform 32; the air pressure mechanism 5 is used to extract the air pressure in the air hole 34 to adsorb and fix the copper nut. Since the mass of the copper nut is relatively small, the copper nut can be firmly adsorbed on the convex platform 32 through a sufficient air pressure difference. In practical applications, the fixing and releasing of the copper nut are controlled by adjusting the air pressure of the air pressure mechanism 5, and at the same time, the adsorption strength can also be adjusted, with simple operation, firm adsorption and low use cost.
[0043] In some specific embodiments, an air passage 35 communicating with the air hole 34 is opened inside the base 31, and the air pressure mechanism 5 communicates with the air hole 34 through the air passage 35. This solution has certain requirements for the thickness of the base 31, which needs to be able to accommodate at least one air passage 35. There must be a channel connecting the air pressure mechanism 5 and the air hole 34. An air passage 35 communicating with the air hole 34 can be opened inside the base 31, and an air passage 35 can also be opened inside the connecting member 33. The two air passages 35 are connected, and the air pressure mechanism 5 communicates with the air passages 35 inside the connecting member 33 and the base 31 through a pipeline, so as to realize the connection between the air pressure mechanism 5 and the air hole 34. The layout of the air passage 35 inside the hot melt head 3 is as shown in the appendix Figure 4 shown. Or only an air passage 35 can be opened inside the base 31, and this air passage 35 directly communicates with the external pipeline and then communicates with the air pressure mechanism 5, without additionally opening an air passage 35 inside the connecting member 33. The layout of the air passage 35 inside the hot melt head 3 is as shown in the appendix Figure 5 shown. The external pipeline is directly connected to the base 31, without additional improvement to the connecting member 33 and the moving mechanism 2, and the maintenance is convenient, which is convenient for detecting the airtightness of the external pipeline, the air passage 35 and the air hole 34.
[0044] In some specific embodiments, the boss 32 includes a first body 321 and a second body 322. One end of the first body 321 is fixedly connected to the base 31, and the other end is fixedly connected to the second body 322. The contact area between the first body 321 and the base 31 is larger than the contact area between the first body 321 and the second body 322; the air hole 34 is located on the second body 322. The first body 321 and the second body 322 are specifically as shown in the appendix Figure 3 as shown. The first body 321 is equivalent to constructing a connecting part for the second body 322, which facilitates the fixed connection between the boss 32 and the base 31, and the second body 322 is the main structure of the boss 32. Exemplarily, the outer diameter of the first body 321 is larger than the outer diameter of the second body 322, and the outer diameter of the second body 322 matches the inner diameter of the copper nut. During use, the first body 321 can play a certain limiting role. The first body 321 is mainly to facilitate the relative fixation between the second body 322 and the base 31. For example, an installation hole is provided on the first body 321, and the size of the installation hole matches that of the second body 322. The second body 322 can be embedded into the installation hole to achieve the relative fixation between the boss 32 and the base 31. In some specific embodiments, the second body 322 can also be directly welded to the base 31 without setting the first body 321.
[0045] In some specific embodiments, the second body 322 is in a columnar shape and its outer diameter is smaller than the inner diameter of the copper nut; the second body 322 is used to extend into the area (i.e., the screw hole) formed by the inner side wall of the copper nut. The boss 32 needs to penetrate into the screw hole of the copper nut, and the screw hole is a cylindrical space formed by the inner side wall of the copper nut. To ensure the adsorption strength and adsorption stability, the boss 32 can also be designed as a cylindrical structure to facilitate the stable adsorption between the boss 32 and the copper nut.
[0046] In some specific embodiments, one or more air holes 34 are distributed on the side surface of the second body 322 to adsorb the inner side wall of the copper nut. The copper nut itself is relatively light, and the copper nut can be completely fixed only by a single air hole 34 on the side wall of the second body 322. To increase the adsorption force, the number and distribution position of the air holes 34 can be adjusted adaptively. Preferably, the size of the second body 322 is adapted to the inner diameter of the copper nut. The boss 32 uses the second body 322 to achieve the size matching with the copper nut. The second body 322 extends into the copper nut and has air holes 34 on its side wall. The closer the outer diameter of the second body 322 is to the inner diameter of the copper nut, the better the adsorption effect. Therefore, by setting the outer diameter of the second body 322 to match the inner diameter of the copper nut, the hot melt head 3 with different outer diameters of the second body 322 corresponds to different specifications of copper nuts. The specification size of the hot melt head 3 is only reflected in the size of the second body 322, further reducing the processing cost and processing difficulty.
[0047] In this application, the hot melt head 3 is detachably connected to the moving mechanism 2 by means of a connecting member 33, which facilitates direct replacement after determining the copper nut and the corresponding specification of the hot melt head 3. The connecting member 33 can be selected from any known detachable connection structure as needed, such as threaded connection, snap connection, etc. In some specific embodiments, the connecting member 33 includes a cylinder and threads distributed on the outer surface of the cylinder, and the cylinder is fixedly connected to the base 31; the connecting member 33 is threadedly connected to the moving mechanism 2. As shown in the attached Figure 2 figure, threads are distributed on the connecting member 33, and a threaded hole matching the threads is provided on the moving mechanism 2.
[0048] The shape of the base 31 can be set according to the actual application scenario. In some embodiments, threads are attached to the connecting member 33. To facilitate rotary connection using tools, at least two mutually parallel or nearly parallel planes can be provided on the side surface of the base 31, which facilitates installation using specific clamping tools such as wrenches. In the attached Figure 2 example figure, the side surface of the base 31 is a combination of a plane and a curved surface, which is equivalent to cutting off a part of the area from the bottom surface on a cylinder to form a plane. In some specific embodiments, a marking area is provided on the plane, and the marking area is used to display the model of the copper nut adapted to the boss 32. Printing is convenient in the plane area. In the attached Figure 2 and 3 , the area where M3.0 is located is the marking area, and M3.0 represents the model of the copper nut. In the melt joint shown in the attached Figure 2 , the side surface of the base 31 has two planes and they are opposite to each other. The models of the adapted copper nuts can be added to both planes, which is convenient for obtaining model information from different angles.
[0049] The present utility model provides a hot melt copper nut processing device. Through the detachable design of the hot melt head structure and the boss that can be adapted to specific specifications of copper nuts, the preparation of hot melt copper nut products with different size specifications is realized. The processing operation is simple, the installation of the hot melt head is convenient, and on the basis of controlling the processing cost, the processing efficiency and processing quality of multi-specification copper nut products are greatly improved.
[0050] The above is a specific description of the preferred embodiments of the present utility model, but the present utility model is not limited to the described embodiments. Those skilled in the art can also make various equivalent deformations or replacements without departing from the spirit of the present utility model, and these equivalent deformations or replacements are all included within the scope defined by the claims of this application.
Claims
1. A hot melt copper nut processing device, characterized in that: Used to install copper nuts on plastic parts, the hot-melt copper nut processing device includes a device body and a hot-melt head, the device body is provided with a moving mechanism connected to the hot-melt head, the hot-melt head includes a connecting piece, a base and a boss, the connecting piece is located at one end of the base, and the boss is located at the other end of the base; The boss matches the size of the copper nut and is used to adsorb and fix the copper nut; The hot melt head is detachably connected to the moving mechanism through the connecting piece, and is used to move the copper nut closer to or away from the plastic component under the drive of the moving mechanism.
2. The hot melt copper nut processing device according to claim 1 is characterized in that: The device body is also provided with a pneumatic mechanism, and the boss is provided with an air hole connected to the pneumatic mechanism; The air pressure mechanism is used to extract the air pressure in the air hole to adsorb and fix the copper nut.
3. The hot melt copper nut processing device according to claim 2, characterized in that: An air passage connected to the air hole is provided inside the base, and the air pressure mechanism is connected to the air hole through the air passage.
4. The hot-melt copper nut processing device according to claim 2, characterized in that: The boss comprises a first body and a second body, one end of the first body is fixedly connected to the base, and the other end is fixedly connected to the second body, and the contact area between the first body and the base is larger than the contact area between the first body and the second body; The air hole is located on the second platform.
5. The hot melt copper nut processing device according to claim 4, characterized in that: The second platform is in a columnar shape, and its outer diameter is smaller than the inner diameter of the copper nut; the second platform is used to extend into the screw hole of the copper nut.
6. The hot melt copper nut processing device according to claim 4, characterized in that: One or more air holes are distributed on the side of the second platform to absorb the inner wall of the copper nut.
7. The hot melt copper nut processing device according to claim 1, characterized in that: The connecting piece comprises a column and threads distributed on the outer surface of the column, and the column is fixedly connected to the base; and screw holes matching the threads are arranged on the moving mechanism.
8. The hot melt copper nut processing device according to claim 4, characterized in that: The second platform is a frustum-like structure as a whole; Alternatively, an end of the second platform away from the first platform is a truncated cone-like structure.
9. The hot melt copper nut processing device according to claim 1, characterized in that: The side surface of the base includes a flat surface and / or a curved surface.
10. The hot melt copper nut processing device according to claim 1, characterized in that: The outer surface of the base is provided with a marking area, and the marking area is used to display the copper nut model adapted by the boss.