Edible mushroom waste material compression device

Abstract

The utility model discloses an edible fungus waste material compression device which comprises a compression device and a feeding platform, a shaping device is arranged at the bottom of the feeding platform, the compression device comprises an outer barrel and a top hydraulic cylinder arranged on the outer barrel, the end of the top hydraulic cylinder stretches into the outer barrel, and a pressing head is connected to the end of the top hydraulic cylinder. Rectangular through openings are formed in the two sides of the outer barrel, a rectangular panel is arranged on one side of the feeding platform, a hydraulic cylinder is arranged on the rectangular panel, a feeding shovel is arranged at the end of the hydraulic cylinder, the shaping device comprises a pressed barrel and a plurality of in-barrel hydraulic cylinders annularly distributed in the pressed barrel, and telescopic baffles are arranged at the ends of the in-barrel hydraulic cylinders. A lifting device is arranged on the bottom face of the pressed cylinder, and a replaceable die is arranged on the lifting device. According to the utility model, the edible mushroom culture waste can be efficiently treated, the labor cost and the time cost can be reduced, the waste conversion efficiency is improved, and the problem that the quality of high-temperature fire towers in the market is uneven is solved.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical automation, and specifically relates to a compression device for edible mushroom waste bacteria material. Background Art

[0002] At present, some manufacturers use edible mushroom waste for producing the fire towers, but due to the lack of standardized production equipment, a large amount of labor is consumed. This not only takes time and effort, but also results in irregular shapes, different sizes, and uneven qualities of the produced fire towers, which not only affects the stability and combustion effect of the fire towers, but also reduces the aesthetics of the fire towers. Summary of the Invention

[0003] In order to better process the edible mushroom cultivation waste, reduce the processing cost, improve the waste processing efficiency and reduce the energy consumption and air pollution problems of the fire towers, the utility model provides a compression device for edible mushroom waste bacteria material, including:

[0004] A compression device and a feeding platform, with a shaping device arranged at the bottom of the feeding platform. The compression device includes an outer cylinder body and a top hydraulic cylinder arranged on the outer cylinder body. The end of the top hydraulic cylinder extends into the inner part of the outer cylinder body and is connected with a pressing head at the end. Rectangular through openings are arranged on both sides of the outer cylinder body. A rectangular panel is arranged on one side of the feeding platform. A hydraulic cylinder is fixedly arranged on the rectangular panel. A feeding shovel is arranged at the end of the hydraulic cylinder. The feeding shovel can stretch in and out inside the rectangular through opening. A circular hole corresponding to the outer cylinder body of the compression device is opened on the feeding platform. A shaping device is arranged below the circular hole of the feeding platform. The shaping device includes a pressure receiving cylinder and a number of inner cylinder hydraulic cylinders annularly distributed inside the pressure receiving cylinder. The end of the inner cylinder hydraulic cylinder is provided with a telescopic baffle. The telescopic baffle has a draft angle upwards and the side is in contact with the plate surface of the adjacent telescopic baffle, surrounding to form a pressure receiving area. A thin cover plate with a radian is fixedly arranged on the telescopic baffle. A lifting device is arranged on the bottom surface of the pressure receiving cylinder, and a replaceable mold is arranged on the lifting device.

[0005] Preferably, the two openings on both sides of the rectangular through opening are respectively a feeding port and a discharging port. The feeding shovel conveys the waste into the shaping device through the feeding port, and after the waste is pressed into a fire tower component, it is pushed out by the feeding shovel through the discharging port.

[0006] Preferably, the pressing head is of a disc-shaped structure, with a convex platform arranged at the central position, a number of arched columns arranged around the convex platform, and a mold groove is arranged through a hole at the center of the convex platform.

[0007] Preferably, the lifting device includes a bottom hydraulic cylinder arranged on the bottom surface of the pressure receiving cylinder. The end of the bottom hydraulic cylinder passes through the bottom surface of the pressure receiving cylinder, and a lifting thin plate is connected at the end of the bottom hydraulic cylinder inside the pressure receiving cylinder.

[0008] Preferably, the number of hydraulic cylinders inside the cylinder is between five and eight, and the telescopic baffles arranged at the front ends of the hydraulic cylinders inside the cylinder enclose a corresponding polygonal compression area according to the number of hydraulic cylinders inside the cylinder.

[0009] Preferably, a thin cover plate is fixedly arranged on each telescopic baffle. An insertion groove is arranged at the fixed connection between the front end of the thin cover plate and the telescopic baffle. The end of the thin cover plate is close to one side of the wall of the compression cylinder and has a radian. Each thin cover plate cooperates with the adjacent thin cover plate through the insertion groove during the working process.

[0010] Preferably, the replaceable mold is an octagonal prism structure and can be adapted to the shape enclosed by the telescopic baffles.

[0011] Preferably, the replaceable molds have different outer diameters, but the maximum size of the replaceable molds does not exceed the outer diameter of the lifting thin plate.

[0012] Preferably, the pressure head is installed at the end of the top hydraulic cylinder, and different-sized pressure heads can be replaced according to needs. The mold groove on the pressure head is octagonal and is adapted to the replaceable mold.

[0013] The beneficial effects of the present utility model:

[0014] The present utility model can efficiently process the waste of edible mushroom cultivation. Through the cooperation between the hydraulic cylinders inside the cylinder and the telescopic baffles, the mold cost can be reduced. The automatic feeding shovel can synchronously realize the processes of feeding and discharging, simplify the work process and labor input, and also improve the conversion efficiency of the waste, achieving the purpose of standardizing and scaling up the production of different specifications but aesthetically standard-shaped fire towers, and also solving the problem of uneven quality of fire towers in the current market. Description of the Drawings

[0015] Figure 1 is the front view of the present utility model;

[0016] Figure 2 is the left view of the present utility model;

[0017] Figure 3 is the perspective view of the present utility model;

[0018] Figure 4 is Figure 2 the sectional view along A-A;

[0019] Figure 5 is the structural schematic diagram of the telescopic baffle of the present utility model;

[0020] Figure 6 is Figure 5 the side view of;

[0021] Figure 7 Structural schematic diagram of the small replaceable mold attached to the shaping device of the present utility model;

[0022] Figure 8 It is a schematic structural diagram of a relatively large replaceable mold attached to the shaping device of the present utility model;

[0023] Figure 9 It is a schematic diagram of the distribution of telescopic baffles inside the shaping device of the present utility model;

[0024] Figure 10 It is a schematic structural diagram of the pressing head of the present utility model;

[0025] Figure 11 is Figure 10 bottom view of;

[0026] Figure 12 It is an assembly drawing of each layer after the compression of the present utility model is completed;

[0027] Wherein:

[0028] 1 - Compression device, 101 - Outer cylinder, 102 - Top hydraulic cylinder, 103 - Pressing head, 1031 - Boss, 1032 - Arch column, 1033 - Mold groove, 104 - Rectangular through - hole, 1041 - Feed inlet, 1042 - Discharge outlet;

[0029] 2 - Shaping device, 201 - Compressed cylinder, 202 - Inner - cylinder hydraulic cylinder, 203 - Telescopic baffle, 204 - Lifting device, 2041 - Bottom hydraulic cylinder, 2042 - Lifting thin plate, 205 - Thin cover plate, 206 - Replaceable mold, 207 - Interpenetrating groove;

[0030] 3 - Feeding platform, 301 - Feeding shovel, 302 - Rectangular panel; Specific implementation mode

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0032] As Figure 1 shown, the present utility model provides an edible - mushroom waste - fungus - material compression device, including a compression device 1, a shaping device 2 and a feeding platform 3. The compression device 1 is arranged on the feeding platform 3, the bottom of the feeding platform 3 is fixedly connected to the shaping device 2, and support legs are arranged around the feeding platform 3.

[0033] As Figures 2 to 4As shown in the figure, the compression device 1 includes an outer cylinder body 101 and a top hydraulic cylinder 102 arranged on the outer cylinder body 101. A rectangular through-hole 104 is arranged above the connection between the side of the outer cylinder body 101 and the feeding platform 3. A pressing head 103 is fixedly connected to the end of the top hydraulic cylinder 102 inside the outer cylinder body 101.

[0034] The feeding platform 3 includes a rectangular panel 302 arranged on one side. A hydraulic cylinder is arranged on the rectangular panel 302 in the direction close to the outer cylinder body 101 of the compression device 1. The end of the hydraulic cylinder is fixedly connected to a feeding shovel 301. The feeding shovel 301 is of a trapezoidal structure and has no bottom surface. Only the shovel wall structure is close to the feeding platform 3, so that the waste materials to be pushed can naturally fall into the shaping device 2 below the feeding platform 3. When retracted, the shovel wall can also be used to level the waste materials.

[0035] The shaping device 2 includes a pressure-receiving cylinder 201 and a hydraulic cylinder 202 inside the cylinder. The hydraulic cylinder 202 inside the cylinder is arranged annularly in the pressure-receiving cylinder 201. Eight groups of the hydraulic cylinders 201 inside the cylinder are evenly arranged. A telescopic baffle 203 is arranged at the front end of each group of the hydraulic cylinders 201 inside the cylinder. A lifting device 204 is arranged at the bottom of the pressure-receiving cylinder 201. A thin cover plate 205 is welded on the top surface of the whole pressure-receiving cylinder 201. A replaceable mold 206 is arranged on the lifting device 204.

[0036] As Figure 4 shown, the compression device 1 and the shaping device 2 correspond to each other. Corresponding openings are arranged on the middle feeding platform 3. On both sides of the rectangular through-hole 104 arranged on the side of the outer cylinder body 101 are an inlet 1041 and an outlet 1042 respectively. The feeding shovel 301 is located on one side of the inlet 1041. Driven by the hydraulic cylinder connected to the feeding shovel 301, the feeding shovel 301 can extend to the outside of the outlet 1042 at the farthest. The lifting device 204 is arranged at the central position of the bottom of the pressure-receiving cylinder 201 and includes a bottom hydraulic cylinder 2041 and a lifting thin plate 2042. The replaceable mold 206 is arranged on the lifting thin plate 2042.

[0037] As Figure 5 、 Figure 6 shown, a thin cover plate 205 is fixedly arranged at the upper edge of each telescopic baffle 203. The front end of the thin cover plate 205 and the telescopic baffle 203 form an octagonal opening correspondingly. An insertion groove 207 is arranged on one side of the connection between the telescopic baffle 203 and the thin cover plate 205. The plate surface of the thin cover plate 205 is arranged in an arc shape upward. The end of the thin cover plate 205 is connected to the upper edge of the wall of the pressure-receiving cylinder 201. Adjacent thin cover plates 205 cooperate with each other through the insertion grooves 207.

[0038] As Figure 7 、 Figure 8 、 Figure 9As shown, the replaceable mold 206 has different sizes. According to different compression sizes, the adaptable mold can be replaced. The outer diameter of the replaceable mold 206 should be smaller than the outer diameter of the lifting thin plate 2042. After pressing is completed, the part of the lifting thin plate 2042 protruding from the outer edge of the replaceable mold 206 can support the compressed waste product for lifting and discharging.

[0039] As Figure 4 , Figure 9 shown, the telescopic baffle 203 is trapezoidal. The connecting surface between the telescopic baffles 203 is chamfered to ensure tight connection during the telescopic movement of the telescopic baffle 203. And the pressure-receiving surface of the telescopic baffle 203 is inclined, and the overall cross-section is trapezoidal.

[0040] As Figure 10 , Figure 11 shown, a boss 1031 is provided in the middle of the punch 103. An arched column 1032 protruding upward is provided at the edge of the boss 1031. A mold groove 1033 is provided at the center of the boss 1031. The mold groove 1033 is octagonal. During the downward compression of the punch 103, it accommodates the replaceable mold 206 protruding in the shaping device 2. The size of the punch 103 can be replaced according to different needs. When in use, the size of the mold groove 1033 corresponds to the replaceable mold 206.

[0041] As Figure 12 shown, after the pressed prosperous fire tower components are stacked and fixed layer by layer, the shape presented is a pagoda-shaped structure with a total of eight faces. Except for the topmost component, each side and top surface have holes formed by the arched columns 1032 on the punch 103 and the replaceable mold 206 in the shaping device 2 during pressing to facilitate ventilation and combustion assistance.

[0042] The working method is as follows:

[0043] In the initial state, the punch 103 is lifted to the highest point, and the front end of the feeding shovel 301 is located at the edge of the feeding port 1041.

[0044] When the equipment is preparing for work, first determine the size of the high-fire tower component to be pressed. Adjust the positions of the telescopic baffle 203 and the thin cover plate 205 according to this size, and replace the pressing head 103 and the replaceable mold 206 that are adapted to this size. When starting to operate, wait for the compressed waste to be put into the feeding shovel 301 from the upper part, and it is pushed by the feeding shovel 301 into the shaping device 2. When the feeding is completed, the feeding shovel 301 retracts to the initial position. During the retraction process, the rear wall of the feeding shovel 301 scrapes the surface of the culture waste sent into the shaping device 2 flat. At this time, the pressing head 103 is pushed downward by the top hydraulic cylinder 102 for compression. The mold groove 1033 on the boss 1031 of the pressing head 103 stops under the limiting action of the replaceable mold 206 during the downward pressing process. At this time, the compression work is completed, and both the pressing head 103 and the telescopic baffle 203 return to the initial position. At this time, the bottom hydraulic cylinder 2041 pushes the lifting thin plate 2042 upward and pushes the compressed high-fire tower component to a position parallel to the feeding shovel 301. Remove the replaceable mold 206. While the feeding shovel 301 finishes transporting a new batch of waste, the compressed high-fire tower component is pushed out through the discharge port 1042. At this time, the processing of one high-fire tower component is completed, and one work process ends.

Claims

1. A device for compressing waste edible fungi, comprising a compression device (1) and a feeding platform (3), characterized in that: A shaping device (2) is arranged at the bottom of the feeding platform (3), the compression device (1) comprises an outer cylinder (101) and a top hydraulic cylinder (102) arranged on the outer cylinder (101), the top hydraulic cylinder (102) extends into the interior of the outer cylinder (101) and is connected to a pressure head (103) at the end, rectangular through-holes (104) are arranged on both sides of the outer cylinder (101), a rectangular panel (302) is arranged on one side of the feeding platform (3), a hydraulic cylinder is fixedly arranged on the rectangular panel (302), a feeding shovel (301) is arranged at the end of the hydraulic cylinder, and the feeding shovel (301) can be extended and retracted inside the rectangular through-hole (104), and the outer cylinder of the compression device (1) on the feeding platform (3) is corresponding to the top hydraulic cylinder (102). A circular hole is formed in the body (101), and a shaping device (2) is arranged below the circular hole of the feeding platform (3). The shaping device (2) comprises a pressure-bearing cylinder (201) and a plurality of in-cylinder hydraulic cylinders (202) annularly distributed inside the pressure-bearing cylinder (201). A telescopic baffle (203) is arranged at the end of the in-cylinder hydraulic cylinder (202). The telescopic baffle (203) has a draft angle upward and its side is in contact with the plate surface of an adjacent telescopic baffle (203), and they are mutually surrounded to form a pressure zone. A thin cover plate (205) with an arc is fixedly arranged on the telescopic baffle (203). A lifting device (204) is arranged on the bottom surface of the pressure-bearing cylinder (201), and a replaceable mold (206) is arranged on the lifting device (204).

2. The edible fungus waste material compression device according to claim 1, characterized in that: The openings on both sides of the rectangular through-opening (104) are respectively a feed port (1041) and a discharge port (1042); the feeding shovel (301) conveys waste material into the shaping device (2) through the feed port (1041); after the waste material is pressed into a fire tower assembly, it is pushed out by the feeding shovel (301) through the discharge port (1042).

3. The edible fungus waste material compression device according to claim 2, characterized in that: The pressure head (103) is a disc-shaped structure, with a boss (1031) provided at the center, a plurality of arched columns (1032) provided around the boss (1031), and a mold groove (1033) provided in a hole at the center of the boss (1031).

4. The edible fungus waste material compression device according to claim 3, characterized in that: The lifting device (204) comprises a bottom hydraulic cylinder (2041) arranged on the bottom surface of the pressure cylinder (201); the end of the bottom hydraulic cylinder (2041) passes through the bottom surface of the pressure cylinder (201); and a lifting thin plate (2042) is connected to the end of the bottom hydraulic cylinder (2041) inside the pressure cylinder (201).

5. The device for compressing waste edible fungi as claimed in claim 4, characterized in that: The number of the in-barrel hydraulic cylinders (202) is between five and eight, and the telescopic baffles (203) arranged at the front ends of the in-barrel hydraulic cylinders (202) correspond to the number of in-barrel hydraulic cylinders (202) to enclose and form corresponding polygonal pressure zones.

6. The device for compressing waste edible fungi as claimed in claim 5, characterized in that: A thin cover plate (205) is fixedly arranged on each telescopic baffle (203); a through slot (207) is arranged at the fixed connection between the front end of the thin cover plate (205) and the telescopic baffle (203); the end of the thin cover plate (205) is close to one side of the wall of the pressure cylinder (201) and has an arc; each thin cover plate (205) cooperates with an adjacent thin cover plate (205) through the through slot (207) during operation.

7. The edible fungus waste material compression device according to any one of claims 1 to 6, characterized in that: The replaceable mold (206) is an octagonal column structure.

8. The device for compressing waste edible mushroom materials as claimed in claim 7, characterized in that: The replaceable mold (206) has a different outer diameter, but the maximum size of the replaceable mold (206) does not exceed the outer diameter of the lifting plate (2042).

9. The device for compressing waste edible fungi as claimed in claim 7, characterized in that The pressing head (103) is installed at the end of the top hydraulic cylinder (102), and the pressing head (103) of different sizes can be replaced as needed. The mold groove (1033) on the pressing head (103) is octagonal and is adapted to be arranged with the replaceable mold (206).

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