Corrugated board binding device

Abstract

The utility model discloses a corrugated board binding device, which relates to the technical field of corrugated board binding and is characterized by comprising a base, a height adjusting mechanism is arranged at the center of the top of the base, and a corrugated board placing mechanism is arranged at the upper end of the height adjusting mechanism. The corrugated board binding machine has the technical effects that a linkage rod, a mother cylinder, a telescopic spring, a pressing rod and a pressure sensor are ingeniously matched, in the process that a binding head is pressed downwards for binding, the binding head is pressed downwards, the binding head is pressed downwards, the binding mechanism is arranged on the top of the corrugated board, and the piece counting mechanism is arranged on the back face of the binding mechanism. The pressing rod is pressed downwards and makes contact with the pressure sensor, the pressure sensor converts sensed pressure changes into electric signals and sends the electric signals to the control system, and the control system automatically records and counts the binding times according to the electric signals, so that counting accuracy and real-time performance are improved, errors and omissions possibly occurring in a traditional manual counting mode are avoided, and the binding efficiency is improved. And the production efficiency and the data management level are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of corrugated cardboard binding, in particular to a corrugated cardboard binding device. Background Art

[0002] As the core hub of the corrugated cardboard processing chain, the corrugated cardboard binding device plays a vital role. It is not only an indispensable tool in the carton sealing process, but also the first solid line of defense to ensure the stability of the packaging structure and the safety of the contents. Its operating mechanism cleverly draws on the principle of staplers commonly seen in daily life. Through the coordinated operation of a precise mechanical system, special fastening elements (such as nails or adhesives) are accurately applied to the seams of the carton, ensuring the integrity and durability of the carton during transportation and storage, thereby effectively improving the overall efficiency of the packaging.

[0003] However, the traditional corrugated cardboard binding device lacks the piece counting function. In the absence of piece counting support, enterprises have to rely on cumbersome manual counting methods, which not only greatly increases the consumption of human resources and the cost burden, but also inevitably introduces errors and omissions caused by human factors. Especially in modern high-speed and large-scale carton production lines, products are continuously produced and flowed at an astonishing speed. This manual counting method undoubtedly faces huge challenges. Its difficulty and error rate will increase significantly, which in turn affects the smoothness and efficiency of the entire production process. Therefore, we propose a new type of corrugated cardboard binding device. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a corrugated cardboard binding device, which solves the problem that the traditional corrugated cardboard binding device lacks a piece counting function and enterprises need manual counting, which is prone to errors and omissions, thereby affecting the smoothness and efficiency of the entire production process.

[0006] (II) Technical solution

[0007] To achieve the above object, the utility model provides the following technical solution: a corrugated cardboard binding device, comprising a base, a height adjustment mechanism is arranged at the center of the top of the base, a corrugated cardboard placing mechanism is arranged at the upper end of the height adjustment mechanism, a binding mechanism is arranged on the top of the corrugated cardboard placing mechanism, and a piece counting mechanism is arranged on the back of the binding mechanism;

[0008] The piece counting mechanism comprises a linkage rod, a mother cylinder is fixedly mounted at the bottom of the linkage rod, the interior of the mother cylinder is hollow, a telescopic spring is fixedly mounted inside the mother cylinder, a pressing rod is fixedly mounted at the lower end of the telescopic spring, and a pressure sensor is arranged directly below the pressing rod.

[0009] Preferably, the height adjustment mechanism includes a base column fixedly installed at the center of the top of the base. A height adjustment hole is provided inside the base column, and an extension column is slidably connected to the inner cavity of the base column.

[0010] Preferably, an activity groove is provided inside the extension column. A pressing spring is fixedly installed on the inner wall of the activity groove. One end of the pressing spring is fixedly installed with a height adjustment insertion rod, and a reinforcement member is fixedly installed on the outside of the base column.

[0011] Preferably, the corrugated cardboard placement mechanism includes a concave frame fixedly installed at the top of the extension column. A base plate installation frame is fixedly installed at the bottom of the inner cavity of the concave frame.

[0012] Preferably, a base plate is clamped inside the inner wall of the base plate installation frame. The base plate is made of a rubber plate, and a corrugated cardboard is movably installed on the top of the base plate.

[0013] Preferably, the pressure sensor is fixedly installed on one side of the bottom of the inner cavity of the concave frame close to the base plate installation frame.

[0014] Preferably, the binding mechanism includes an electric telescopic rod fixedly installed on the top of the concave frame. The output end of the electric telescopic rod penetrates the concave frame. A binding head installation member is fixedly installed at the output end of the electric telescopic rod, and a binding head is fixedly installed inside the inner cavity of the binding head installation member.

[0015] Preferably, the binding head installation member is fixedly connected to the linkage rod.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides one, having the following beneficial effects:

[0018] 1. By setting up the piece counting mechanism, the present utility model realizes the automatic counting function of the binding action. The piece counting mechanism makes use of the ingenious cooperation of the linkage rod, the mother cylinder, the telescopic spring, the pressing rod and the pressure sensor. During the process of the binding head pressing down for binding, the pressing rod also presses down and contacts the pressure sensor. The pressure sensor converts the sensed pressure change into an electrical signal and sends it to the control system. The control system automatically records and counts the binding times accordingly. This design not only improves the accuracy and real-time performance of counting, but also avoids the errors and omissions that may occur in the traditional manual counting method, significantly improving the production efficiency and data management level;

[0019] 2. The utility model realizes flexible adjustment of the equipment height according to the heights and operating habits of different operators by setting a height adjustment mechanism. The height adjustment mechanism realizes rapid adjustment and locking of the equipment height through the mutual cooperation of a base column, an extension column, a movable slot, a compression spring, and a height adjustment insertion rod. The operator only needs to gently press the height adjustment insertion rod to release the locking state of the extension column. After adjusting to a suitable height according to personal needs and releasing the insertion rod, the insertion rod automatically resets under the action of the compression spring and locks the extension column. In addition, the addition of a reinforcement member enhances the connection strength between the base column and the base, ensuring the stability of the equipment during the binding process. This design not only improves the comfort of the operator but also ensures the accuracy and reliability of the binding operation;

[0020] 3. The utility model provides a stable, anti-slip and bufferable placement platform for corrugated cardboard by setting a corrugated cardboard placement mechanism. The corrugated cardboard placement mechanism adopts a combined design of a concave frame, a backing plate installation frame, and a rubber backing plate. The rubber backing plate not only provides sufficient friction for the cardboard to prevent sliding but also effectively absorbs the impact force generated during binding, protecting the surface of the cardboard from damage. This design not only facilitates the placement and fixation of the cardboard but also improves the safety and finished product quality of the binding operation. At the same time, the coordinated use of the binding mechanism and the corrugated cardboard placement mechanism realizes automatic binding of the joints of the corrugated cardboard, further improving the production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the utility model;

[0022] Figure 2 is a schematic side structural diagram of the utility model;

[0023] Figure 3 is a schematic structural diagram of the pressure sensor of the utility model;

[0024] Figure 4 is a schematic structural diagram of the telescopic spring of the utility model;

[0025] Figure 5 is a schematic structural diagram of the extension column of the utility model;

[0026] Figure 6 is a schematic structural diagram of the height adjustment insertion rod of the utility model.

[0027] In the figure:

[0028] 1. Base;

[0029] 2. Height adjustment mechanism; 21. Base column; 22. Height adjustment hole; 23. Extension column; 24. Movable slot; 25. Compression spring; 26. Height adjustment insertion rod; 27. Reinforcement member;

[0030] 3. Corrugated cardboard placing mechanism; 31. Concave frame; 32. Pad mounting frame; 33. Pad; 34. Corrugated cardboard;

[0031] 4. Binding mechanism; 41. Electric telescopic rod; 42. Binding head mounting part; 43. Binding head;

[0032] 5. Piece counting mechanism; 51. Link rod; 52. Mother cylinder; 53. Telescopic spring; 54. Pressing rod; 55. Pressure sensor. Detailed implementation mode

[0033] In the present utility model, unless otherwise stated, the orientations such as "upper and lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left and right" are usually in the left and right shown in the drawings; "inside and outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms are not used to limit the present utility model.

[0034] Please refer to Figures 1 to 6 , the present utility model provides a technical solution:

[0035] Embodiment 1

[0036] As Figures 1 to 6 , the present utility model provides a corrugated cardboard binding device, including a base 1. A height adjustment mechanism 2 is arranged at the center of the top of the base 1. A corrugated cardboard placing mechanism 3 is arranged at the upper end of the height adjustment mechanism 2. A binding mechanism 4 is arranged at the top of the corrugated cardboard placing mechanism 3. A piece counting mechanism 5 is arranged at the back of the binding mechanism 4. The piece counting mechanism 5 includes a link rod 51. A mother cylinder 52 is fixedly installed at the bottom of the link rod 51. The inside of the mother cylinder 52 is hollow. A telescopic spring 53 is fixedly installed inside the mother cylinder 52. A pressing rod 54 is fixedly installed at the lower end of the telescopic spring 53. A pressure sensor 55 is arranged directly below the pressing rod 54. The pressure sensor 55 is fixedly installed on one side of the bottom of the inner cavity of the concave frame 31 close to the pad mounting frame 32. The binding head mounting part 42 is fixedly connected with the link rod 51.

[0037] In this embodiment, through the ingenious design of the piece-counting mechanism 5, the automatic counting function of the binding operation is realized. Specifically, when the binding head 43 moves downward under the drive of the electric telescopic rod 41, the linkage rod 51 fixedly connected to it also moves downward synchronously. A telescopic spring 53 and a pressing rod 54 are installed inside the female cylinder 52 at the bottom of the linkage rod 51. This design enables the pressing rod 54 to press down and contact the pressure sensor 55 during the process of the binding head contacting and binding the corrugated cardboard 34. The pressure sensor 55 accurately captures this pressure change and converts it into an electrical signal and sends it to the control system. After receiving the signal, the control system automatically records and counts the occurrence of a binding operation. This design not only improves the accuracy and real-time performance of counting, but also avoids the errors and omissions that may occur in the traditional manual counting method, significantly improving the production efficiency and data management level.

[0038] Embodiment 2

[0039] As Figures 1 to 6 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the height adjustment mechanism 2 includes a base column 21 fixedly installed at the center of the top of the base 1. A height adjustment hole 22 is provided inside the base column 21. An extension column 23 is slidably connected to the inner cavity of the base column 21. An activity groove 24 is provided inside the extension column 23. A pressing spring 25 is fixedly installed on the inner wall of the activity groove 24. One end of the pressing spring 25 is fixedly installed with a height adjustment insertion rod 26. A reinforcement member 27 is fixedly installed on the outside of the base column 21.

[0040] In this embodiment, through the structure of the height adjustment mechanism 2, it is made more flexible and stable. The height adjustment mechanism 2 realizes the rapid adjustment and locking of the equipment height through the mutual cooperation of the base column 21, the extension column 23, the activity groove 24, the pressing spring 25 and the height adjustment insertion rod 26. The operator only needs to gently press the height adjustment insertion rod 26 to release the locking state of the extension column 23, and then adjust it to the appropriate height according to personal needs and release the height adjustment insertion rod 26. The height adjustment insertion rod 26 automatically resets under the action of the pressing spring 25 and locks the extension column 23. In addition, the addition of the reinforcement member 27 enhances the connection strength between the base column 21 and the base 1, ensuring the stability of the equipment during the binding process and avoiding the shaking problem caused by vibration or impact. This design not only improves the comfort of the operator, but also ensures the accuracy and reliability of the binding operation.

[0041] Embodiment 3

[0042] As Figures 1 to 6As shown in the figure, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the corrugated cardboard placing mechanism 3 includes a concave frame 31 fixedly installed at the top end of the extension column 23. A backing plate installation frame 32 is fixedly installed at the bottom of the inner cavity of the concave frame 31. A backing plate 33 is clamped to the inner wall of the backing plate installation frame 32. The backing plate 33 is made of a rubber plate. A corrugated cardboard 34 is movably installed on the top of the backing plate 33. The binding mechanism 4 includes an electric telescopic rod 41 fixedly installed on the top of the concave frame 31. The output end of the electric telescopic rod 41 penetrates through the concave frame 31. A binding head installation member 42 is fixedly installed at the output end of the electric telescopic rod 41. A binding head 43 is fixedly installed in the inner cavity of the binding head installation member 42.

[0043] In this embodiment, by using the corrugated cardboard placing mechanism 3 and the binding mechanism 4 in cooperation, the binding of corrugated cardboard is realized. Specifically, the corrugated cardboard placing mechanism 3 provides a stable, anti-slip and cushioning placement platform for the corrugated cardboard 34 through the combination of the concave frame 31, the backing plate installation frame 32 and the rubber backing plate 33. This design not only facilitates the placement and fixation of the cardboard, but also protects the surface of the cardboard from impact damage during the binding process. The binding mechanism 4 realizes the automatic binding of the joints of the corrugated cardboard through the coordinated action of the electric telescopic rod 41, the binding head installation member 42 and the binding head 43. The quick response and precise control of the electric telescopic rod 41 ensure the accuracy and efficiency of the binding action, while the binding head 43 is responsible for applying special fastening elements such as nails or adhesives to the joints to complete the binding task. In addition, the fixed connection between the binding head installation member 42 and the linkage rod 51 also realizes the synchronization of the binding and counting actions, further improving the intelligent level of the equipment.

[0044] During specific use, as a corrugated cardboard binding device, in the initial state of the equipment, in order to meet the heights and operating habits of different operators, the height adjustment mechanism 2 plays a key role. The operator first finds a suitable height position for himself and then performs the following operations: The operator gently presses the height adjustment insertion rod 26 inward. The insertion rod was originally firmly stuck in a specific position of the movable slot 24 under the action of the pressing spring 25. As the pressure increases, the insertion rod gradually overcomes the resistance of the spring and disengages from the slot. Once the height adjustment insertion rod 26 completely disengages from the movable slot 24, the extension column 23 can slide freely in the height adjustment hole 22 in the base column 21. The operator can easily slide the extension column 23 up or down until a satisfactory height is reached. After the adjustment is completed, the pressure on the height adjustment insertion rod 26 is released. The height adjustment insertion rod 26 quickly rebounds under the elastic force of the pressing spring 25 and re-inserts into the movable slot 24 at the corresponding position, thereby firmly locking the extension column 23 at the required height. The addition of the reinforcement member 27 further enhances the connection strength between the base column 21 and the base 1, ensuring the stability of the equipment during the binding process and avoiding shaking;

[0045] Place the corrugated cardboard 34 to be bound steadily on the backing plate 33. The backing plate 33 is made of rubber material, which not only provides sufficient friction for the cardboard to prevent sliding, but also can effectively absorb the impact force generated during binding, protecting the surface of the cardboard from damage. The operator checks whether the cardboard is placed stably and ensures that the binding area is aligned with the descending path of the binding head 43. After the operator starts the binding device, the electric telescopic rod 41 of the binding mechanism 4 responds quickly and drives the electric telescopic rod 41 to move downward. The output end of the electric telescopic rod 41 drives the binding head mounting member 42 and the binding head 43 inside it to move downward synchronously. Since the binding head mounting member 42 is fixedly connected to the linkage rod 51, the linkage rod 51 also moves downward, driving the relevant components of the counting mechanism 5 to move synchronously. When the binding head 43 touches the joint of the corrugated cardboard 34, the mechanical device or pneumatic device inside the binding head is activated, and special fastening elements such as nails or adhesives are precisely applied to the joint to complete the binding action. After the binding is completed, the electric telescopic rod 41 automatically moves in the reverse direction, driving the binding head 43 and the linkage rod 51 to reset to the initial position, waiting for the next binding operation;

[0046] During the downward movement of the binding head 43, the linkage rod 51 not only drives the binding head 43, but also synchronously drives the mother cylinder 52, the telescopic spring 53, and the pressing rod 54 to move downward. When the pressing rod 54 touches the pressure sensor 55, the telescopic spring 53 begins to be compressed. The pressure change generated during this process is precisely sensed by the pressure sensor 55. The pressure sensor 55 converts the sensed pressure change into an electrical signal and immediately sends it to the control system. After receiving the signal, the control system records and counts the occurrence of a binding action. The design of the telescopic spring 53 not only ensures the flexible contact between the pressing rod 54 and the pressure sensor 55, but also effectively prevents the damage of the pressure sensor 55 caused by excessive binding force or uneven thickness of the corrugated cardboard;

[0047] With each binding action, the counting mechanism 5 continuously records and updates the number of bindings, providing real-time and accurate production data support for the enterprise, greatly improving the efficiency and accuracy of production management;

[0048] In summary, through the precise cooperation of the height adjustment mechanism 2, the corrugated cardboard placement mechanism 3, the binding mechanism 4, and the counting mechanism 5, this corrugated cardboard binding device realizes the automatic binding and counting functions of the corrugated cardboard 34, significantly improving the production efficiency and product quality. It is an important innovative device on the modern carton production line.

[0049] The above is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any simple changes, equivalent replacements, or modifications made based on the present utility model to solve substantially the same technical problems and achieve substantially the same technical effects are all covered by the protection scope of the present utility model.

Claims

1. A corrugated cardboard binding device, comprising a base (1), characterized in that: A height adjustment mechanism (2) is arranged at the center of the top of the base (1); a corrugated cardboard placement mechanism (3) is arranged at the upper end of the height adjustment mechanism (2); a binding mechanism (4) is arranged at the top of the corrugated cardboard placement mechanism (3); and a piece counting mechanism (5) is arranged on the back of the binding mechanism (4); The piece counting mechanism (5) comprises a linkage rod (51), a mother cylinder (52) is fixedly mounted at the bottom of the linkage rod (51), the interior of the mother cylinder (52) is hollow, a telescopic spring (53) is fixedly mounted inside the mother cylinder (52), a pressing rod (54) is fixedly mounted at the lower end of the telescopic spring (53), and a pressure sensor (55) is arranged directly below the pressing rod (54).

2. A corrugated cardboard binding device according to claim 1, characterized in that: The height adjustment mechanism (2) comprises a base column (21) fixedly mounted at the top center of the base (1), a height adjustment hole (22) is provided inside the base column (21), and an extension column (23) is slidably connected to the inner cavity of the base column (21).

3. A corrugated cardboard binding device according to claim 2, characterized in that: A movable groove (24) is provided inside the extension column (23), a pressing spring (25) is fixedly installed on the inner wall of the movable groove (24), a height adjustment plug rod (26) is fixedly installed on one end of the pressing spring (25), and a reinforcing member (27) is fixedly installed on the outer side of the base column (21).

4. A corrugated cardboard binding device according to claim 2, characterized in that: The corrugated cardboard placement mechanism (3) comprises a recessed frame (31) fixedly mounted on the top end of the extension column (23), and a pad mounting frame (32) is fixedly mounted on the bottom of the inner cavity of the recessed frame (31).

5. A corrugated cardboard binding device according to claim 4, characterized in that: A pad (33) is clamped on the inner wall of the pad installation frame (32), the pad (33) is made of a rubber plate, and a corrugated paperboard (34) is movably installed on the top of the pad (33).

6. A corrugated cardboard binding device according to claim 1, characterized in that: The pressure sensor (55) is fixedly mounted on one side of the bottom of the inner cavity of the recessed frame (31) close to the backing plate mounting frame (32).

7. A corrugated cardboard binding device according to claim 4, characterized in that: The binding mechanism (4) comprises an electric telescopic rod (41) fixedly mounted on the top of the recessed frame (31), the output end of the electric telescopic rod (41) passing through the recessed frame (31), a binding head mounting piece (42) fixedly mounted on the output end of the electric telescopic rod (41), and a binding head (43) fixedly mounted in the inner cavity of the binding head mounting piece (42).

8. A corrugated cardboard binding device according to claim 7, characterized in that: The binding head mounting member (42) is fixedly connected to the linkage rod (51).

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