Paperboard processing and compacting device

By introducing pre-tidying components and compacting components into the cardboard processing and compacting device, the problem of cardboard failure to be effectively sorted and aligned before compacting is solved, achieving uniform pressure on the cardboard and flexible adaptation of the equipment, improving production efficiency and market adaptability.

CN222987732UActive Publication Date: 2025-06-17武穴市自祥包装股份有限公司
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Patent Information

Application Number
CN202421558239.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-17
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing cardboard processing and compaction device does not have pre-tidy components, which causes the cardboard to be effectively sorted and aligned before entering the compaction stage, resulting in uneven stacking and uneven internal stress distribution, increasing the risk of damage and affecting the stability and strength of the cardboard.

Method used

Design a cardboard processing compaction device, including pre-tidy assembly and compaction assembly. The pre-tidy assembly is driven by a bidirectional screw and slider, and the extrusion plate can be moved to the middle or both ends, ensuring that the cardboard is uniformly and uniform on the conveyor belt. The compacting assembly is adapted to different lengths of pressing rollers through the adjustment of telescopic push rods and sliders, ensuring that both narrow or wide-width cardboard can be properly pressed.

Benefits of technology

Through the use of pre-tidy components, ensure that the cardboard is uniformly under pressure during compaction, reduce processing unevenness and downtime adjustment time, and improve production efficiency. The flexibility of compacted components increases the adaptability of the equipment, adapts to cardboard processing in a variety of specifications and sizes, and improves the flexibility and market adaptability of the production line.

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Abstract

The utility model provides a paperboard processing and compacting device which comprises a mounting frame, a conveying part is arranged in the mounting frame and comprises a driving roller rotationally arranged at the left end of the mounting frame and a driven roller rotationally arranged at the right end of the mounting frame, a conveying belt is arranged on the outer surfaces of the driven roller and the driving roller, and a pre-arranging assembly is arranged at the upper end of the left side of the mounting frame. According to the paperboard processing and compacting device, the squeezing plate can be made to face the middle through the pre-arranging assembly, so that paperboards on the conveying belt can be squeezed and arranged to the middle conveniently, it is guaranteed that the paperboards can be evenly pressed in the subsequent processing process, and the paperboards can be compacted through the compacting assembly. And the length of the compression roller is adjusted, so that both narrow and wide paperboards can be properly compressed, and the flexibility and market adaptability of a production line are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of compaction devices, and particularly relates to a cardboard processing compaction device. Background Art

[0002] A cardboard processing compaction device generally refers to a mechanical device used to improve the density and strength of cardboard during the production process. This device makes the fibers in the cardboard material bind more closely together by applying pressure, thereby improving the flatness, thickness uniformity, and physical properties of the cardboard, such as compressive strength and stiffness. In the prior art, a support frame is usually arranged at the upper end of a fixed frame, a hydraulic rod is arranged at the lower end of the support frame, and a roller member is connected to the lower end of the hydraulic rod to compact the cardboard. However, in this method, the compaction device is not provided with a pre-arrangement component, and the cardboard cannot be squeezed and aligned towards the middle in advance. The cardboard may not be effectively combed and aligned before entering the compaction stage, resulting in uneven stacking. Then, during the compaction process, some areas may be over-compressed, while other areas may be under-compressed. This will cause uneven stress distribution inside the cardboard, increase the risk of damage, and affect the overall stability and strength.

[0003] For example, the utility model with the publication number CN220390488U discloses a compaction device for cardboard processing. In the technical solution of this patent, a support frame is arranged at the upper end of a fixed frame, a protective frame is fixedly connected to the upper surface of the support frame, and a roller is arranged on the lower surface of the protective frame. The roller is started to move downward to compact the cardboard. However, in this method, the compaction device does not have a pre-arrangement component for squeezing the cardboard towards the middle in advance, which may cause the cardboard to enter the compaction device in a disorderly direction and with different thicknesses, resulting in uneven stress during the compaction process. This will cause significant differences in the density and strength of the final product in different parts, affecting the use performance and appearance quality. Summary of the Utility Model

[0004] In view of this, in order to overcome the deficiencies of the prior art, the utility model provides a cardboard processing compaction device. The device can not only use a pre-arrangement component to make the extrusion plate move towards the middle, so as to squeeze and align the cardboard on the conveyor belt towards the middle, ensuring that the cardboard can be evenly pressed during the subsequent processing, but also adjust the length of the roller through a compaction component. Whether it is narrow-width or wide-width cardboard, appropriate pressing can be obtained, increasing the flexibility of the production line and the market adaptability.

[0005] To solve the above technical problems, the technical solution adopted by the present utility model is as follows: A cardboard processing and compaction device, including a mounting frame, inside which a conveying member is provided. The conveying member includes a driving roller rotatably arranged at the left end of the mounting frame, a driven roller rotatably arranged at the right end, and a conveyor belt is arranged on the outer surfaces of the driven roller and the driving roller. A pre-arrangement component is arranged at the upper left side of the mounting frame, and a compaction component is arranged in the middle of the mounting frame.

[0006] As a further improvement of the present utility model, the pre-arrangement component includes a first support frame arranged at the left end of the mounting frame. A first chute is opened inside the first support frame. A first bidirectional lead screw is rotatably arranged inside the first chute. A driving member for driving the first bidirectional lead screw to rotate is arranged at the front end of the first support frame. The driving member includes a fixed frame arranged at the front end of the first support frame, a first motor arranged at the left end of the fixed frame, and a worm connected to the right end and connected to the output end of the first motor. The front end of the first bidirectional lead screw passes through the side wall of the first support frame and is connected to a worm gear meshing with the worm. The two ends of the first bidirectional lead screw are threadedly connected with first sliders. The lower ends of the first sliders are both connected with brackets. The ends of the brackets far away from the sliders are both connected with pressing plates.

[0007] As a further improvement of the present utility model, the compaction component includes a second support frame arranged in the middle of the mounting frame. A telescopic push rod is arranged at the upper end of the second support frame. The output end of the telescopic push rod passes through the upper side wall of the second support frame and is connected to a moving plate. A second chute is opened inside the moving plate. A second bidirectional lead screw is rotatably connected inside the second chute. A second motor connected to the second bidirectional lead screw is arranged at the front end of the moving plate. The two ends of the second bidirectional lead screw are threadedly connected with second sliders. The lower ends of the second sliders are both connected with support plates. A compaction member is detachably connected between the support plates. The compaction member includes a rotating column rotatably arranged on the two support plates. Flange plates are arranged on the opposite inner sides of the two rotating columns. A pressing roller is fixed between the two flange plates by bolts.

[0008] As a further improvement of the present utility model, a bearing plate is arranged in the middle of the inner wall of the conveyor belt.

[0009] As a further improvement of the present utility model, cushion plates are arranged on the inner side walls of the pressing plates.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] First, by setting the pre-arrangement component, starting the first motor can make the first bidirectional lead screw rotate. The first bidirectional lead screw drives the first sliders to approach or move away from each other, and then the brackets drive the pressing plates to move towards the middle or both ends, so as to squeeze and regularize the cardboard on the conveyor belt towards the middle, ensuring that the cardboard can be evenly pressed during the subsequent processing, avoiding uneven processing caused by position deviation or uneven stacking, thereby reducing the downtime for adjustment and improving the overall production efficiency.

[0012] Second, by setting up the compaction component, starting the second motor can rotate the second bidirectional lead screw. The rotation of the second bidirectional lead screw can make the second sliders approach or move away from each other, and then the second sliders drive the support plate to move, thereby adjusting the distance between the support plates, so as to replace the pressure rollers of different lengths. According to different production requirements, the length of the pressure roller can be quickly replaced, enabling the same equipment to adapt to the processing of cardboard of various specifications and sizes. Whether it is narrow-width or wide-width cardboard, appropriate pressing can be obtained, increasing the flexibility of the production line and the market adaptability.

[0013] Third, cushion plates are arranged on the inner side walls of the extrusion plates. The cushion plates can serve as a buffer layer for the direct contact between the extrusion plates and the cardboard, reducing the direct impact and wear of the cardboard or any hard objects it may contain on the extrusion plates, and extending the service life of the extrusion plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0015] Figure 1 is a structural schematic diagram of the present utility model;

[0016] Figure 2 is a structural schematic diagram of the pre-finishing component of the present utility model;

[0017] Figure 3 is a structural schematic diagram of the compaction component of the present utility model;

[0018] Figure 4 is a cross-sectional structural schematic diagram of the present utility model.

[0019] In the figure: 101, mounting frame; 102, driving roller; 103, driven roller; 104, conveyor belt; 105, bearing plate; 106, cushion plate; 201, first support frame; 202, first bidirectional lead screw; 203, first slider; 204, support; 205, extrusion plate; 206, fixing frame; 207, first motor; 208, worm; 209, worm gear; 301, second support frame; 302, telescopic push rod; 303, moving plate; 304, second bidirectional lead screw; 305, second motor; 306, second slider; 307, support plate; 308, rotating column; 309, flange; 310, pressure roller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] To better understand the present utility model, the content of the present utility model will be further clearly elaborated below in conjunction with the embodiments. However, the protection scope of the present utility model is not limited to the following embodiments. In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details.

[0021] As Figure 1 、 2 shown in FIG. 3, a cardboard processing and compaction device includes a mounting frame 101. A conveying member is arranged inside the mounting frame 101. The conveying member includes a driving roller 102 rotatably arranged at the left end of the mounting frame 101, a driven roller 103 rotatably arranged at the right end, and a conveyor belt 104 is arranged on the outer surfaces of the driven roller 103 and the driving roller 102. A pre-arrangement assembly is arranged at the upper left side of the mounting frame 101, and a compaction assembly is arranged in the middle of the mounting frame 101.

[0022] As Figure 1 、 2 shown, the pre-arrangement assembly includes a first support frame 201 arranged at the left end of the mounting frame 101. A first chute is formed inside the first support frame 201. A bidirectional lead screw 202 is rotatably arranged inside the first chute. A driving member for driving the bidirectional lead screw 202 to rotate is arranged at the front end of the first support frame 201. The driving member includes a fixing frame 206 arranged at the front end of the first support frame 201. A first motor 207 is arranged at the left end of the fixing frame 206, and a worm 208 connected to the output end of the first motor 207 is connected to the right end. The front end of the bidirectional lead screw passes through the side wall of the first support frame 201 and is connected to a worm gear 209 meshing with the worm 208. Both ends of the bidirectional lead screw are threadedly connected with a first slider 203. Lower ends of the first sliders 203 are both connected with a support 204. One ends of the supports 204 away from the sliders are both connected with a pressing plate 205. By arranging the pre-arrangement assembly, starting the first motor 207 can make the bidirectional lead screw 202 rotate. The bidirectional lead screw 202 drives the first sliders 203 to approach or move away from each other, and then makes the supports 204 drive the pressing plates 205 to move towards the middle or both ends, so as to squeeze and regularize the cardboard on the conveyor belt 104 towards the middle, ensure that the cardboard can be evenly pressed during the subsequent processing, avoid uneven processing caused by position deviation or uneven stacking, thereby reducing the downtime for adjustment and improving the overall production efficiency.

[0023] As Figure 1 、 3As shown in the figure, the compaction component includes a second support frame 301 arranged in the middle of the mounting frame 101. The upper end of the second support frame 301 is provided with a telescopic push rod 302. The output end of the telescopic push rod 302 passes through the upper side wall of the second support frame 301 and is connected to a moving plate 303. A second chute is formed inside the moving plate 303. A second bidirectional lead screw 304 is rotatably connected inside the second chute. The front end of the moving plate 303 is provided with a second motor 305 connected to the second bidirectional lead screw 304. The two ends of the second bidirectional lead screw 304 are threadedly connected with second sliders 306. The lower ends of the second sliders 306 are both connected to a support plate 307. A detachable compaction member is connected between the support plates 307. The compaction member includes a rotating column 308 rotatably arranged on the two support plates 307. Flange plates 309 are arranged on the opposite inner sides of the two rotating columns 308. A pressure roller 310 is fixed between the two flange plates 309 by bolts. Starting the second motor 305 can make the second bidirectional lead screw 304 rotate. The rotation of the second bidirectional lead screw 304 can make the second sliders 306 approach or move away from each other, and then make the second sliders 306 drive the support plate 307 to move, so as to adjust the distance between the support plates 307, so as to replace the pressure roller 310 with different lengths. According to different production requirements, the length of the pressure roller 310 can be quickly replaced, so that the same equipment can adapt to the processing of cardboard with various specifications and sizes. Whether it is narrow-width or wide-width cardboard, appropriate pressing can be obtained, increasing the flexibility and market adaptability of the production line.

[0024] As Figure 1 , 4 As shown in the figure, a bearing plate 105 is arranged in the middle of the inner wall of the conveyor belt to provide a supporting force from the bottom of the cardboard.

[0025] Working principle: When using this device, first replace the pressure roller 310 with different lengths according to the width of the cardboard. Starting the second motor 305 can make the second bidirectional lead screw 304 rotate. The rotation of the second bidirectional lead screw 304 can make the second sliders 306 approach or move away from each other, and then make the second sliders 306 drive the support plate 307 to move, so as to adjust the distance between the support plates 307, so as to replace the pressure roller 310 with different lengths through the flange plate 309 and bolts, so that whether it is narrow-width or wide-width cardboard, appropriate pressing can be obtained. Then place the cardboard on the conveyor belt 104. The cardboard passes through the pre-arrangement component under the action of the conveyor belt 104. Starting the first motor 207 can make the first bidirectional lead screw 202 rotate. The first bidirectional lead screw 202 drives the first sliders 203 to approach or move away from each other, and then makes the support 204 drive the extrusion plate 205 to move towards the middle or both ends, so as to squeeze and regularize the cardboard on the conveyor belt 104 towards the middle, ensuring that the cardboard can be evenly pressed during the subsequent processing, and avoiding uneven processing caused by position deviation or uneven stacking. Then the cardboard passes through the compaction component. Start the telescopic push rod 302 to make the pressure roller 310 move downward to perform the compaction operation on the cardboard.

[0026] According to another embodiment of the present utility model, as Figure 1 and 4 shown, cushion plates 106 are provided on the inner side walls of the extrusion plates 205. The cushion plates 106 can serve as a buffer layer for the direct contact between the extrusion plates 205 and the cardboard, reducing the direct impact and abrasion of the cardboard or the hard objects that may be contained therein on the extrusion plates 205, and extending the service life of the extrusion plates 205.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present utility model should be covered within the scope of the claims of the present utility model as long as they do not depart from the spirit and scope of the technical solutions of the present utility model.

Claims

1. A cardboard processing and compacting device, comprising a mounting frame (101), characterized in that: A conveying member is arranged inside the mounting frame (101), and the conveying member comprises an active roller (102) rotatably arranged at the left end of the mounting frame (101), and a driven roller (103) rotatably arranged at the right end, and a conveyor belt (104) is arranged on the outer surfaces of the driven roller (103) and the active roller (102), a pre-sorting component is arranged at the upper left end of the mounting frame (101), and a compacting component is arranged in the middle of the mounting frame (101).

2. The cardboard processing and compacting device according to claim 1, characterized in that: The pre-sorting component comprises a support frame (201) arranged at the left end of the mounting frame (101), a slide groove (201) is provided inside the support frame (201), a bidirectional screw rod (202) is rotatably arranged inside the slide groove, a driving member for driving the bidirectional screw rod (202) to rotate is arranged at the front end of the support frame (201), a slider (203) is threadedly connected to both ends of the bidirectional screw rod, the lower end of the slider (203) is connected to a bracket (204), and the end of the bracket (204) away from the slider is connected to an extrusion plate (205).

3. The cardboard processing and compacting device according to claim 2, characterized in that: The driving member comprises a fixing frame (206) arranged at the front end of the supporting frame (201); a motor (207) is arranged at the left end of the fixing frame (206); a worm (208) connected to the output end of the motor (207) is connected to the right end; and a worm wheel (209) meshing with the worm (208) is connected to the front end of the bidirectional lead screw through the side wall of the supporting frame (201).

4. The cardboard processing and compacting device according to claim 1, characterized in that: The compacting assembly comprises a second support frame (301) arranged in the middle of the mounting frame (101), a telescopic push rod (302) is arranged at the upper end of the second support frame (301), the output end of the telescopic push rod (302) passes through the upper side wall of the second support frame (301) and is connected to a movable plate (303), a second slide groove is provided inside the movable plate (303), a second bidirectional screw rod (304) is rotatably connected inside the second slide groove, a second motor (305) connected to the second bidirectional screw rod (304) is arranged at the front end of the movable plate (303), two ends of the second bidirectional screw rod (304) are threadedly connected to a second slider (306), the lower ends of the second slider (306) are both connected to a support plate (307), and a compacting member is detachably connected between the support plates (307).

5. The cardboard processing and compacting device according to claim 4, characterized in that: The compacting member comprises a rotating column (308) rotatably arranged on two supporting plates (307), flanges (309) are arranged on opposite inner sides of the two rotating columns (308), and a pressing roller (310) is fixed between the two flanges (309) by bolts.

6. The cardboard processing and compacting device according to claim 1, characterized in that: A pressure plate (105) is provided at the middle end of the inner wall of the conveyor belt (104).

7. The cardboard processing and compacting device according to claim 2, characterized in that: A pad (106) is provided on the inner side wall of the extrusion plate (205).

Citation Information

Patent Citations

  • Compaction device for paperboard processing

    CN220390488U