Truck CNG cylinder box structure installation support

By designing a truck CNG gas cylinder box structure installation bracket including mounting bracket and bracket assembly, the problems of insufficient installation stiffness and excessive vibration of the cylinder are solved, and high-strength and durability that meets the requirements of legal and regulatory tests are achieved, and the service life is extended.

CN222987977UActive Publication Date: 2025-06-17CHONGQING RUICHI AUTOMOBILE IND CO LTD
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Patent Information

Application Number
CN202422301632.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-06-17
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The installation of the CNG gas cylinder of truck is too long due to the structural characteristics of the longitudinal beam of the frame, and the Y-direction installation cantilever of the cylinder is too long and the vibration is too large, which affects safe use. It does not meet the test requirements of the gas car gas cylinder installation strength regulations. The strength and durability of the traditional installation bracket are insufficient.

Method used

A truck CNG gas cylinder box structure installation bracket is designed, including a mounting bracket and a bracket assembly. The mounting bracket is fixedly connected to the frame longitudinal beam through bolts to complete the Z-direction constraint, and the strength and durability of the bracket is enhanced through Y and Z-direction constraints. The bracket assembly is fixedly arranged on the installation bracket, the clamping member is used to clamp the gas cylinder, and the cylinder shield assembly is used to protect the gas cylinder.

Benefits of technology

It improves the rigidity and stability of gas cylinder installation, reduces the vibration of gas cylinders, ensures that the gas cylinder does not shake or fall off during driving, meets the test requirements of gas automobile gas cylinder installation strength regulations, and extends the service life of the installation bracket.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222987977U_ABST
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Abstract

The utility model relates to a truck CNG gas cylinder box structure installing support which comprises an installing support body and a support assembly, the installing support body is fixedly arranged on a frame longitudinal beam, a clamping piece is arranged on the installing support body and used for clamping a CNG gas cylinder, the support assembly is fixedly arranged on the installing support body, and the installing rigidity of the installing support body meets the installing requirement of the gas cylinder. The vibration of the gas cylinder is reduced, it is ensured that the gas cylinder does not shake or fall off in the driving process, and the test requirements of gas automobile gas cylinder installation strength (GB19239-2022) regulations are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile accessories, in particular to an installation bracket for the structure of a CNG gas cylinder box of a truck. Background Technique

[0002] The installation of the CNG gas cylinder of a truck is generally directly connected to the longitudinal beam of the vehicle frame through a bracket. Since the gas cylinder is filled with CNG (compressed natural gas) and is heavy in weight, the installation stiffness and durability performance requirements of the installation bracket are relatively high, and there are the following problems and deficiencies:

[0003] Due to the structural characteristics of the longitudinal beam of the vehicle frame, the Y-direction installation cantilever of the gas cylinder is too long, resulting in excessive vibration of the gas cylinder and affecting the safe use of the gas cylinder.

[0004] Due to the structural characteristics of the longitudinal beam of the vehicle frame, the Y-direction installation cantilever of the gas cylinder is too long, which does not meet the requirements of the regulations test for the installation strength of the gas cylinder of a gas vehicle (GB19239-2022).

[0005] The traditional installation bracket is only fixed in the Y direction, and strength and durability problems are likely to occur during use.

[0006] Therefore, aiming at the deficiencies of the existing technology, the installation bracket for the CNG of a truck is improved to effectively solve the problems of insufficient installation stiffness of the installation bracket, the regulations test of the gas cylinder bracket, and the strength and durability performance. Content of the Utility Model

[0007] In view of this, the utility model provides an installation bracket for the structure of a CNG gas cylinder box of a truck, whose stiffness meets the installation requirements of the gas cylinder, reduces the vibration of the gas cylinder, ensures that the gas cylinder will not shake or fall off during driving, and can effectively improve the strength and durability performance of the installation bracket and extend the service life of the installation bracket.

[0008] The installation bracket for the structure of a CNG gas cylinder box of a truck provided by the utility model adopts the following technical scheme:

[0009] An installation bracket for the structure of a CNG gas cylinder box of a truck includes an installation bracket and a bracket assembly. The installation bracket is fixedly arranged on the longitudinal beam of the vehicle frame. A clamping member is arranged on the installation bracket, and the clamping member is used for clamping the CNG gas cylinder. The bracket assembly is fixedly arranged on the installation bracket.

[0010] Optionally, reinforcing plates are fixedly arranged at the top and bottom of the installation bracket, and the reinforcing plates are used for fixedly connecting with the longitudinal beam of the vehicle frame.

[0011] Optionally, a gas cylinder protection cover assembly is arranged on the bracket assembly, and the gas cylinder protection cover assembly is used for protecting the lateral sides of the CNG gas cylinder.

[0012] Optionally, a fixing member is provided on the bracket assembly, and the gas cylinder guard assembly is fixedly arranged on the bracket assembly through the fixing member.

[0013] Optionally, a through hole is provided on the gas cylinder guard assembly, and the valve of the CNG gas cylinder extends out from the through hole.

[0014] Optionally, the clamping member includes a hoop for clamping the outer contour of the CNG gas cylinder.

[0015] Optionally, the longitudinal section of the bracket assembly is approximately L-shaped.

[0016] In summary, the present utility model includes at least one of the following beneficial technical effects: the installation stiffness of the installation bracket meets the installation requirements of the gas cylinder, reduces the vibration of the gas cylinder, ensures that the gas cylinder will not shake or fall off during driving, and meets the requirements of the gas cylinder installation strength (GB19239-2022) regulation test for gas vehicles. Description of the Drawings

[0017] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the installation bracket of an embodiment of the present utility model;

[0020] Figure 3 It is a schematic diagram of the connection structure between the bracket assembly and the installation bracket of an embodiment of the present utility model;

[0021] Figure 4 It is a schematic diagram of the connection structure between the bracket assembly and the gas cylinder guard assembly of an embodiment of the present utility model.

[0022] Explanation of the reference numerals: 1, vehicle frame longitudinal beam; 2, installation bracket; 3, gas cylinder guard assembly; 4, CNG gas cylinder; 5, hoop; 6, reinforcing plate; 7, bracket assembly; 8, fixing member. Detailed Embodiments

[0023] The following describes the implementation manners of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0024] The following will further elaborate on the present utility model in conjunction with the Figures 1-4 accompanying drawings.

[0025] An embodiment of the present utility model discloses an installation bracket for the structure of a CNG gas cylinder box of a truck.

[0026] Referring to Figures 1-4 , an installation bracket for the structure of a CNG gas cylinder box of a truck includes an installation bracket 2 and a bracket assembly 7. The installation bracket 2 is fixedly arranged on the longitudinal beam 1 of the vehicle frame. A clamping member is arranged on the installation bracket 2, and the clamping member is used for clamping the CNG gas cylinder 4. The bracket assembly 7 is fixedly arranged on the installation bracket 2. The installation stiffness of the installation bracket 2 meets the requirements for gas cylinder installation, reduces the vibration of the gas cylinder, and ensures that the gas cylinder will not shake or fall off during driving, meeting the requirements of the gas cylinder installation strength (GB19239 - 2022) regulation test for gas vehicles.

[0027] In this embodiment, the installation bracket 2 is fixedly connected to the longitudinal beam 1 of the vehicle frame through bolts to complete the Z - direction constraint. The left and right sides of the installation bracket 2 are fixedly connected to the longitudinal beam 1 of the vehicle frame through bolts to complete the Y - direction constraint. Through the Y - and Z - direction constraints, the installation bracket 2 can effectively improve the strength and durability performance of the installation bracket 2 and extend the service life of the installation bracket 2.

[0028] In this embodiment, two installation brackets 2 are arranged at intervals along the Y - direction and are used for connecting with the bracket assembly 7 to transfer the force of the bracket assembly 7 to the longitudinal beam 1 of the vehicle frame, making the installation of the CNG gas cylinder 4 more stable.

[0029] In this embodiment, in order to further improve the connection stability between the installation bracket 2 and the longitudinal beam 1 of the vehicle frame, reinforcing plates 6 are fixedly arranged at the top and bottom of the installation bracket 2. The reinforcing plates 6 are used for fixedly connecting with the longitudinal beam 1 of the vehicle frame. The reinforcing plates 6 are support plates integrally formed with the installation bracket 2. An included angle close to 90 degrees is formed between the reinforcing plates 6 and the installation bracket 2. The longitudinal section between the installation bracket 2 and the reinforcing plates 6 is approximately C - shaped. Through - holes for bolts to pass through are provided on both the installation bracket 2 and the reinforcing plates 6.

[0030] In this embodiment, the longitudinal section of the bracket assembly 7 is approximately L-shaped. The mounting bracket 2 has a receiving portion for receiving the bracket assembly 7. Bolts pass through the mounting bracket 2 and the bracket assembly 7 and are fixed to the longitudinal beam 1 of the vehicle frame, fixing the mounting bracket 2 and the bracket assembly 7 to the longitudinal beam 1 of the vehicle frame simultaneously, making the fixation more stable. The bottom of the bracket assembly 7 is used to connect with the gas cylinder shield assembly 3, improving the stability of mounting the CNG gas cylinder 4.

[0031] In this embodiment, a gas cylinder shield assembly 3 is provided on the bracket assembly 7. The gas cylinder shield assembly 3 is used to protect the lateral sides of the CNG gas cylinder 4. Through holes are provided on the gas cylinder shield assembly 3, and the valve of the CNG gas cylinder 4 extends out from the through holes. A fixing member 8 is provided on the bracket assembly 7, and the gas cylinder shield assembly 3 is fixedly arranged on the bracket assembly 7 through the fixing member 8.

[0032] Specifically, the gas cylinder shield assembly 3 includes a left shield and a right shield. The left shield and the right shield are respectively mounted on the bracket assembly 7 through the fixing member 8. The fixing member 8 is a bolt, and the gas cylinder shield assembly 3 is fixed to the corresponding position of the bracket assembly 7 through the bolt.

[0033] The left shield is provided with a through hole for the valve of the CNG gas cylinder 4 to extend out. The left shield and the right shield are respectively used to protect the corresponding positions on the left and right sides of the CNG gas cylinder 4, effectively preventing foreign objects from colliding with the left and right sides of the CNG gas cylinder 4 and improving safety.

[0034] In this embodiment, the clamping member includes a hoop 5. The hoop 5 is used to clamp the outer contour of the CNG gas cylinder 4. The hoop 5 is correspondingly arranged on the mounting bracket 2. The hoop 5 adopts the hoop 5 of the prior art. A locking member is provided at the opening of the hoop 5, and the locking member closes the opening to fix and fasten the outer contour of the CNG gas cylinder 4. There are two hoops 5, and they are respectively correspondingly arranged on the corresponding mounting brackets 2.

[0035] In this embodiment, the mounting bracket 2 of the present utility model is applicable to the installation of CNG gas cylinders 4 of different vehicle models and sizes, has wide applicability, has remarkable technical effects and practical value, and can meet the installation performance requirements of the CNG gas cylinders 4 of trucks.

[0036] In this embodiment, the X direction is the vehicle body length direction, the Y direction is the vehicle body width direction, and the Z direction is the vehicle body height direction.

[0037] In this article, specific examples are used to elaborate on the principle and implementation mode of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. The above is only the preferred implementation mode of the present utility model. It should be noted that due to the limitation of literal expression, and objectively there are infinite specific structures. For those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements, refinements or changes can also be made, or the above technical features can be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the utility model to other occasions without improvement, shall all be regarded as the protection scope of the present utility model.

Claims

1. A CNG gas cylinder box structure mounting bracket for a truck, characterized by: It comprises a mounting bracket and a bracket assembly, wherein the mounting bracket is fixedly arranged on the longitudinal beam of the vehicle frame, the mounting bracket is provided with a clamping piece, the clamping piece is used to clamp the CNG gas cylinder, and the bracket assembly is fixedly arranged on the mounting bracket.

2. The CNG cylinder box structure mounting bracket for trucks according to claim 1, characterized in that: Reinforcement plates are fixedly arranged on the top and bottom of the mounting bracket, and the reinforcement plates are used for fixed connection with the frame longitudinal beams.

3. The CNG cylinder box structure mounting bracket for trucks according to claim 1, characterized in that: The support assembly is provided with a gas cylinder shield assembly, and the gas cylinder shield assembly is used to protect the lateral sides of the CNG gas cylinder.

4. The CNG cylinder box structure mounting bracket for trucks according to claim 3 is characterized in that: The bracket assembly is provided with a fixing piece, and the gas cylinder shield assembly is fixed to the bracket assembly through the fixing piece.

5. The CNG cylinder box structure mounting bracket for trucks according to claim 4 is characterized in that: A through hole is provided on the gas cylinder shield assembly, and the valve of the CNG gas cylinder extends out from the through hole.

6. The CNG cylinder box structure mounting bracket for trucks according to claim 1, characterized in that: The clamping member comprises a clamping hoop, and the clamping hoop is used to clamp the outer contour of the CNG gas cylinder.

7. The CNG cylinder box structure mounting bracket for trucks according to claim 1, characterized in that: The longitudinal section of the bracket assembly is approximately L-shaped.