Electric vehicle double-brake structure with antiskid design

By designing an anti-slip dual brake structure in the electric vehicle brake system, the combination of multiple brake seats and brake pads is used to increase the brake area, solving the problems of low brake quality and insufficient safety in the prior art, and achieving dual brake effect and higher safety.

CN222988327UActive Publication Date: 2025-06-17ZHEJIANG LEADING BIRD ELECTRIC VEHICLE
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Patent Information

Application Number
CN202422373471.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-06-17
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

In the existing electric vehicle brake system, the contact area between the brake pads and the brake discs is small, and the brake pads are only arranged on one side, which is prone to slipping, resulting in a decrease in brake quality and affecting the safety of the electric vehicle.

Method used

An anti-slip design dual brake structure of electric vehicle is designed. By installing multiple brake seats on the outside of the brake disc, the first brake pad and the second brake pad are installed on the brake seat, and the inner retraction of the brake seat is realized through the cooperation of the flow guide and the brake moving parts, and the brake seat is increased.

Benefits of technology

By increasing the brake area, the dual braking effect is achieved, the brake quality is improved, the slippage is avoided, and the safety of electric vehicles is enhanced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222988327U_ABST
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Abstract

The utility model discloses an anti-slip electric vehicle double brake structure, which comprises a brake disc and a plurality of brake seats, the brake seats are sleeved outside the brake disc, first brake pads are arranged on the inner ring surfaces of the brake seats, second brake pads are arranged on the two side surfaces in the brake seats, and the first brake pads and the second brake pads are arranged on the outer ring surfaces of the brake seats. One end of each brake seat is bent to form a flow guide part of an annular structure, a brake moving part used for extruding the flow guide parts inwards to push the brake seats to get close inwards is arranged on one side of each flow guide part, the outer side end faces of the flow guide parts are bent to form fixing parts, and connecting flanges are arranged on the outer sides of the fixing parts. The brake base is simple in structure, the first brake pad on the brake base can make contact with the outer ring face of the brake disc, the second brake pad can make contact with the second brake faces on the two sides of the brake disc, the brake area is increased, the dual-brake effect is achieved, and the brake quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle brakes, and particularly relates to a dual-brake structure of an electric vehicle with an anti-slip design. Background Technique

[0002] In the real-life process, electric vehicles are used more and more frequently; people's technical requirements for electric vehicles are also getting higher and higher. In the actual use process of electric vehicles, braking is often achieved through a braking mechanism. Most existing electric vehicle brakes use a disc brake disc and its corresponding brake pads for braking.

[0003] However, in the actual use process, the contact area between the brake pads and the brake disc is small, and the brake pads are generally only arranged on one side of the brake disc, and it is easy to slip during the braking process, resulting in a reduction in braking quality and affecting the driving safety of electric vehicles. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a dual-brake structure of an electric vehicle with an anti-slip design, which has a dual-brake effect and increases the contact area with the brake disc to solve the problems raised in the above background technique.

[0005] The utility model is realized through the following technical solutions: a dual-brake structure of an electric vehicle with an anti-slip design, including a brake disc and a plurality of brake seats. The brake seats are sleeved outside the brake disc. A first brake pad is installed on the inner circumferential surface of the brake seat. Second brake pads are installed on both side surfaces inside the brake seat. One end of each brake seat is bent to form a diversion part with an annular structure. On one side of the plurality of diversion parts, there is a brake moving part for inwardly pressing the diversion parts to push the brake seats to move closer to each other. The outer end faces of the plurality of diversion parts are all bent to form fixing parts, and a connecting flange is provided outside the fixing parts.

[0006] As a preferred technical solution, chutes are provided on the inner side surfaces of the connecting flanges corresponding to the fixing parts, sliders are installed on the outer side surfaces of the fixing parts corresponding to the chutes, the sliders are all slidably arranged in the chutes, and a plurality of compression springs are installed between the sliders and the chutes. The cross-sections of the sliders and the chutes are both trapezoidal structures.

[0007] As a preferred technical solution, the opposite surfaces of the second brake pads are both inclined to form a first braking surface, and both sides of the brake pads protrude to form a second braking surface with an annular structure. The cross-section of the second braking surface is inclined and is arranged parallel to the first braking surface.

[0008] As a preferred technical solution, the cross-sections of the brake seats are all in a "U" shape, the second brake pads are all arranged on both sides of the brake disc, and the first brake pads are all arranged outside the outer circle of the brake disc.

[0009] As a preferred technical solution, the brake moving parts are all arranged in a "C" shape, and the open ends of the brake moving parts are arranged close to the outer circumferential surface of the diversion part.

[0010] As a preferred technical solution, pull rods are installed on the end faces of the brake moving parts. Fixed seats are installed at the ends of the pull rods away from the brake moving parts. Wiring holes for inserting brake wires are provided on the fixed seats. Screw holes communicating with the wiring holes are provided at one ends of the fixed seats. Screws for pressing the brake wires are threadedly connected in the screw holes. Positioning sleeves are sleeved on the pull rods, and one ends of the positioning sleeves are installed on the connecting flanges.

[0011] The beneficial effects of the present utility model are as follows: The structure of the present utility model is simple. After the brake wire pulls the brake moving part, it can synchronously drive the brake seat to approach, so that the first brake pad on the brake seat can contact the outer circumferential surface of the brake disc, and the second brake pad can contact the second brake surfaces on both sides of the brake disc, so as to increase the braking area and have a double braking effect, improving the braking quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 It is a side view of the present utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the present utility model after removing the connecting flange;

[0016] Figure 4 It is a schematic diagram of the structure of the brake seat in the present utility model.

[0017] Among them, 1. Brake disc; 2. Brake seat; 3. Second brake surface; 4. First brake pad; 5. Second brake pad; 6. Connecting flange; 7. Brake moving part; 8. Positioning sleeve; 9. Pull rod; 10. Wiring hole; 11. Screw; 12. Diversion part; 13. Fixed part; 14. Compression spring; 15. Slide block; 16. First brake surface. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0019] All features disclosed in this specification, or all steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any manner.

[0020] Any feature disclosed in this specification (including any additional claims, abstract, and drawings), unless specifically stated, can be replaced by other equivalent or similar-purpose alternative features. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.

[0021] As Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, a dual-brake structure of an electric vehicle with an anti-slip design according to the present utility model includes a brake disc 1 and a plurality of brake seats 2. The brake seats 2 are sleeved outside the brake disc 1. A first brake pad 4 is installed on the inner circumferential surface of the brake seat 2. Second brake pads 5 are installed on both side surfaces inside the brake seat 2. One end of each brake seat 2 is bent to form a diversion part 12 with an annular structure. On one side of the plurality of diversion parts 12, there is a brake moving part 7 for squeezing the diversion part 12 inward to push the brake seats 2 to move closer to each other. The outer end faces of the plurality of diversion parts 12 are all bent to form a fixing part 13, and a connecting flange 6 is provided outside the fixing part 13.

[0022] In this embodiment, chutes are provided on the inner side surfaces of the connecting flange 6 corresponding to the fixing parts 13. Sliders 15 are installed on the outer side surfaces of the fixing parts 13 corresponding to the chutes. The sliders 15 are all slidably arranged in the chutes, and a plurality of compression springs 14 are installed between the sliders 15 and the chutes. The cross-sections of the sliders 15 and the chutes are both trapezoidal structures. Among them, the connecting flange can be fixed on the frame of the electric vehicle. After the connecting flange is fixed, the brake seats can only move with the connecting flange as the fixed point.

[0023] In this embodiment, the opposite surfaces of the second brake pads 5 are both inclined to form a first brake surface 16. Both sides of the brake pads protrude to form a second brake surface 3 with an annular structure. The cross-section of the second brake surface 3 is inclined and is arranged parallel to the first brake surface 16.

[0024] In this embodiment, the cross-sections of the brake seats 2 are all in a "U" shape. The second brake pads 5 are all arranged on both sides of the brake disc 1, and the first brake pads 4 are all arranged outside the outer circle of the brake disc 1.

[0025] In this embodiment, the brake moving member 7 is arranged in a "C" shape, and the open end of the brake moving member 7 is arranged close to the outer circumferential surface of the flow guiding portion 12, so that after the brake moving member moves towards the flow guiding portion, the upper end surface of the brake moving member can be squeezed against the arc surface of the outer circumference of the flow guiding portion, thereby squeezing the brake seat inward.

[0026] In this embodiment, a pull rod 9 is installed on the end surface of the brake moving member 7. A fixed seat is installed at one end of the pull rod 9 away from the brake moving member 7. A wiring hole 10 for inserting the brake wire is provided on the fixed seat. A screw 11 hole communicating with the wiring hole 10 is provided at one end of the fixed seat. A screw 11 for pressing the brake wire is threadedly connected in the screw 11 hole. A positioning sleeve 8 is sleeved on the pull rod 9, and one end of the positioning sleeve 8 is installed on the connecting flange 6; wherein, a compression spring can also be installed on the pull rod. One end of the compression spring can be installed on the brake moving member, and the other end is installed on the positioning sleeve. Therefore, after the brake moving member is pulled by the brake wire, the compression spring can push the brake moving member back to its original position by its resilience.

[0027] During braking, the brake wire is pulled. The movement of the brake wire drives the pull rod, causing the pull rod to move along the positioning sleeve. The movement of the pull rod drives the brake moving member. By the inward squeezing of the brake moving member on the flow guiding portion, the brake seat can be driven to move inward synchronously along the sliding groove, so as to achieve the effect of double braking.

[0028] Among them, the movement of the brake seat drives the first brake pad and the second brake pad. The first brake pad can contact the outer circumferential surface of the brake disc, and the first brake surface on the second brake pad can contact the second brake surface on the brake disc, so that the brake seat can contact the outer circumference and both sides of the brake disc, greatly increasing the contact area during braking, ensuring the quality of braking, avoiding the situation of slipping and being unable to brake, and increasing the safety of using the electric vehicle.

[0029] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any change or replacement that can be thought of without creative work should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims

1. An electric vehicle double brake structure with anti-skid design, characterized by: The invention comprises a brake disc (1) and a plurality of brake seats (2), wherein the brake seats (2) are sleeved on the outside of the brake disc (1), a first brake pad (4) is installed on the inner ring surface of the brake seat (2), and second brake pads (5) are installed on both side surfaces inside the brake seat (2), one end of the brake seat (2) is bent to form a guide portion (12) of an annular structure, one side of the plurality of guide portions (12) is provided with a brake moving member (7) for pressing the guide portion (12) inwardly to push the brake seat (2) inwardly, the outer end surfaces of the plurality of guide portions (12) are bent to form a fixing portion (13), and a connecting flange (6) is provided on the outer side of the fixing portion (13).

2. The anti-skid design double brake structure for electric vehicles according to claim 1, characterized in that: A slide groove is provided on the inner side surface of the connecting flange (6) facing the fixing portion (13), and a slider (15) is installed on the outer side surface of the fixing portion (13) facing the slide groove. The slider (15) is slidably arranged in the slide groove, and a plurality of compression springs (14) are installed between the slider (15) and the slide groove. The cross-sections of the slider (15) and the slide groove are arranged in a trapezoidal structure.

3. The anti-skid design double brake structure for electric vehicles according to claim 1, characterized in that: The opposite surfaces of the second brake pad (5) are inclined to form a first brake surface (16), and both sides of the brake pad are protruding to form a second brake surface (3) with an annular structure. The cross section of the second brake surface (3) is arranged in an inclined shape and is arranged parallel to the first brake surface (16).

4. The anti-skid design double brake structure for electric vehicles according to claim 1, characterized in that: The cross-section of the brake seat (2) is arranged in a "U"-shaped structure, the second brake pads (5) are arranged on both sides of the brake disc (1), and the first brake pads (4) are arranged outside the outer ring of the brake disc (1).

5. The anti-skid design double brake structure for electric vehicles according to claim 1, characterized in that: The brake moving parts (7) are all arranged in a "C"-shaped structure, and the opening end of the brake moving parts (7) is arranged close to the outer ring surface of the guide part (12).

6. The anti-skid design double brake structure for electric vehicles according to claim 1, characterized in that: A pull rod (9) is installed on the end surface of the brake movable member (7), and a fixing seat is installed on the end of the pull rod (9) away from the brake movable member (7). The fixing seat is provided with a wiring hole (10) for inserting the brake line, and one end of the fixing seat is provided with a screw (11) hole connected to the wiring hole (10), and a screw (11) for tightening the brake line is threadedly connected in the screw (11) hole. A positioning sleeve (8) is sleeved on the pull rod (9), and one end of the positioning sleeve (8) is installed on the connecting flange (6).