Feeding mechanism for friction plate production
By designing a feeding mechanism for friction sheet production, the friction sheet disc substrate is automatically conveyed, which solves the problem of low manual loading efficiency in the prior art and realizes efficient friction sheet manufacturing.
Patent Information
- Application Number
- CN202422277340.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the prior art, the loading of friction plate disc substrates mainly relies on manual labor, resulting in inefficiency and cumbersome operation.
A feeding mechanism for friction sheet production is designed, including a suction cup assembly, a first moving assembly, a second moving assembly, a lifting assembly and a feeding assembly. The mechanism absorbs the friction plate through the suction cup assembly, and uses the moving assembly and lift assembly to convey the friction plate horizontally and vertically to the die-casting machine.
The automatic conveying of friction plate disc substrate is realized, reducing manual operation and improving friction plate manufacturing efficiency.
Smart Images

Figure CN222989213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts production, in particular to a feeding mechanism used in the production of friction plates. Background Art
[0002] The automobile clutch is a key component in the automobile transmission system. It is located between the engine and the gearbox and is mainly responsible for realizing the power cutting and connecting between the engine and the gearbox.
[0003] As an important part of the clutch, the quality of the friction plate directly affects the quality of the clutch. The clutch friction plate needs to have the characteristics of high temperature resistance, wear resistance, low noise and stable friction braking torque. In addition, the friction plate should have good heat dissipation ability to avoid damage due to excessive temperature. The friction plate is mainly made of substrate, binder, reinforcing fiber, friction performance regulator and filler, etc., to improve the vibration tendency and vibration reduction and noise reduction effect of the clutch system. Usually, a specific shape is processed on the basis of the friction plate, which is conducive to wavy grooves, etc. The substrate is mainly composed of cast iron, copper or aluminum. After the substrate is processed into a disc, the wear-resistant part is prepared on the substrate. The substrate disc is mainly formed by hydraulic press die casting. At present, the disc substrate is mainly fed manually during the die casting process, which is time-consuming and labor-intensive, and has low efficiency.
[0004] Therefore, technicians in this field are committed to developing a feeding mechanism for use in friction plate production, which automatically transports the friction plate disc substrate to the die-casting mold on the die-casting machine, reduces manual operations, and improves the friction plate manufacturing efficiency. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a feeding mechanism for friction plate production, which automatically conveys the friction plate disc substrate to the die casting mold on the die casting machine, reduces manual operation and improves the friction plate manufacturing efficiency.
[0006] The technical solution of the utility model to solve the above technical problems is as follows:
[0007] A feeding mechanism used in the production of friction plates, comprising a suction cup assembly, a first moving assembly, a second moving assembly, a lifting assembly and a feeding assembly;
[0008] The suction cup assembly is mounted on the moving end of the first moving assembly, and the suction cup assembly is used to suck the friction plate on the feeding assembly. The first moving assembly is mounted on the output end of the second moving assembly, and the second moving assembly is mounted on the base;
[0009] The lifting assembly is installed on the base, the moving end of the lifting assembly is connected to the feeding assembly, and the feeding assembly is located at the lower side of the first moving assembly.
[0010] The beneficial effects of adopting the above scheme are: the feeding assembly is used to hold the stacked friction plates, the lifting assembly lifts the feeding assembly upward at intervals to facilitate the suction cup assembly to grab the friction plates, the first moving assembly and the second moving assembly drive the suction cup assembly to move horizontally to transport the friction plates to the upper side of the die-casting machine, and the suction cup assembly places the friction plates on the die-casting end of the die-casting machine, which is convenient for die-casting machine processing.
[0011] On the basis of the above technical solution, the present invention can also be improved as follows.
[0012] Furthermore, the suction cup assembly includes a suction cup mounting plate, at least one suction cup is mounted on the lower side of the suction cup mounting plate, the suction cup mounting plate is connected to the telescopic end of the telescopic assembly, and the telescopic assembly is mounted on the output end of the first moving assembly through a telescopic mounting piece.
[0013] The beneficial effect of adopting the above further scheme is that the telescopic component telescopes and drives the suction cup mounting plate and the suction cup to move up and down, which is beneficial for the suction cup to absorb the friction plate on the feeding component, facilitating subsequent further transportation.
[0014] Further, the first moving assembly includes a first moving beam, a first screw rod is installed on the side wall of the first moving beam through a first screw rod mounting member, the first screw rod is horizontally arranged, a first power assembly is connected to the end of the first screw rod, a first screw rod bearing is arranged on the outer sleeve of the first screw rod, a first moving plate is connected to the first screw rod bearing, the suction cup assembly is connected to the first moving plate, and the first power assembly rotates to drive the first moving plate to move along the length direction of the first moving beam;
[0015] A first guide rail is also installed on the first moving crossbeam, and a first sliding block is installed between the first guide rail and the first moving plate.
[0016] The beneficial effect of adopting the above further scheme is that the rotation of the first power assembly drives the first screw to rotate, and the rotation of the first screw drives the suction cup assembly to move horizontally, so as to facilitate the horizontal transportation of the friction plate.
[0017] Further, the second moving assembly includes a second moving beam, a second screw rod is installed on the side wall of the second moving beam through a second screw rod mounting member, the second screw rod is horizontally arranged, a second power assembly is connected to the end of the second screw rod, a second screw rod bearing is arranged on the outer sleeve of the second screw rod, a second moving plate is connected to the second screw rod bearing, the first moving assembly is connected to the second moving plate, and the second power assembly rotates to drive the first moving assembly to move along the length direction of the second moving beam;
[0018] A second guide rail is also installed on the second movable crossbeam, and a second sliding block is installed between the second guide rail and the second movable plate.
[0019] The beneficial effect of adopting the above further solution is that the rotation of the second power component drives the second screw to rotate, and the rotation of the second screw drives the first moving component to move horizontally, so as to facilitate the horizontal transportation of the friction plate.
[0020] Further, the lifting assembly includes a longitudinal beam, the longitudinal beam is located at the lower side of the first moving assembly and is vertically mounted on the base, a third screw is mounted on the side wall of the longitudinal beam through a third screw mounting member, the third screw is longitudinally arranged, a third power assembly is connected to the end of the third screw, a third screw bearing is disposed on the outer sleeve of the third screw, a third moving plate is connected to the third screw bearing, the feeding assembly is connected to the third moving plate, and the third power assembly rotates to drive the third moving plate to move along the vertical direction of the longitudinal beam;
[0021] A third guide rail is also installed on the longitudinal beam, and a third sliding block is installed between the third guide rail and the third movable plate.
[0022] The beneficial effect of adopting the above further scheme is that the rotation of the third power component drives the third screw to rotate, and the rotation of the third screw drives the third movable plate to move vertically up and down, and after the friction plate is transported upward, it is convenient for the suction cup component to grab.
[0023] Furthermore, the feeding assembly includes a feeding tray for placing the friction plate, the feeding tray is horizontally arranged, and the feeding tray is connected to the moving end of the lifting assembly.
[0024] The beneficial effect of adopting the above further solution is that the lifting assembly drives the feeding tray to move upward, thereby gradually conveying the friction plate upward.
[0025] Furthermore, a guide assembly is installed on the feeding tray.
[0026] The beneficial effect of adopting the above further solution is that the guide assembly is used to guide the feeding tray when it moves up and down, thereby preventing the friction plate from shaking and falling off.
[0027] Furthermore, the guide assembly includes guide rods, and a plurality of the guide rods pass through the feed tray and are vertically connected to the base.
[0028] The beneficial effect of adopting the above further solution is that the multiple guide rods cooperate with the feeding tray, so that the feeding tray moves up and down smoothly.
[0029] Furthermore, an adjustable base is installed between the end of the guide rod and the base.
[0030] The beneficial effect of adopting the above further solution is that the adjustable base is conducive to adjusting the position of the guide rod to adapt to different feeding trays.
[0031] Furthermore, a linear bearing is installed between the guide rod and the feeding tray.
[0032] The beneficial effect of adopting the above further solution is that the linear bearing allows the feeding tray to move smoothly when moving up and down. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the structure of a feeding mechanism used in the production of friction plates according to a specific embodiment of the utility model;
[0034] Figure 2 This is a schematic structural diagram of a first moving assembly, a second moving assembly and a suction cup assembly in a specific embodiment of the utility model;
[0035] Figure 3 It is a schematic structural diagram of a lifting component and a feeding component in a specific embodiment of the utility model.
[0036] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0037] 1. Suction cup assembly; 2. First moving assembly; 3. Second moving assembly; 4. Lifting assembly; 5. Feeding assembly; 6. Base; 7. Suction cup mounting plate; 8. Suction cup; 9. Telescopic assembly; 10. First moving beam; 11. First screw mounting member; 12. First screw; 13. First power assembly; 14. First moving plate; 15. First guide rail; 16. Second moving beam; 17. Second screw mounting member; 18. Second screw; 19. Second power assembly; 20. Second guide rail; 21. Longitudinal beam; 22. Third screw; 23. Third power assembly; 24. Third moving plate; 25. Third guide rail; 26. Third slider; 27. Feeding tray; 28. Guide rod. DETAILED DESCRIPTION
[0038] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0039] In the description of the present invention, it is necessary to understand that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "inside", "outside", "peripheral", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred system or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] In the description of the present invention, “plurality” means at least two, for example, two, three, etc., unless otherwise clearly and specifically defined.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] like Figure 1 , Figure 2 and Figure 3 As shown, a feeding mechanism used in the production of friction plates includes a suction cup assembly 1, a first moving assembly 2, a second moving assembly 3, a lifting assembly 4 and a feeding assembly 5; the suction cup assembly 1 is installed at the moving end of the first moving assembly 2, and the suction cup assembly 1 is used to suck the friction plate on the feeding assembly 5, the first moving assembly 2 is installed at the output end of the second moving assembly 3, and the second moving assembly 3 is installed on the base 6; the lifting assembly 4 is installed on the base 6, and the moving end of the lifting assembly 4 is connected to the feeding assembly 5, and the feeding assembly 5 is located on the lower side of the first moving assembly 2.
[0043] In the utility model, the feeding assembly 5 is used to hold the stacked friction plates, and the lifting assembly 4 lifts the feeding assembly 5 upward at intervals to facilitate the suction cup assembly 1 to grab the friction plates. After the first moving assembly 2 and the second moving assembly 3 drive the suction cup assembly 1 to move horizontally to the upper side of the friction plate conveying column die-casting machine, the suction cup assembly 1 places the friction plate on the die-casting end of the die-casting machine, which is convenient for the die-casting machine processing.
[0044] like Figure 1 ,like Figure 2 As shown, in some embodiments, the suction cup assembly 1 includes a suction cup mounting plate 7, the suction cup mounting plate 7 is disc-shaped, and at least one suction cup 8 is mounted on the lower side of the suction cup mounting plate 7. In this embodiment, three suction cups 8 are evenly mounted on the lower side of the suction cup mounting plate 7. The suction cup mounting plate 7 is connected to the telescopic end of the telescopic assembly 9, and the telescopic assembly 9 is mounted on the output end of the first moving assembly 2 through a telescopic mounting member. Specifically, the telescopic assembly 9 can be a cylinder, and the telescopic assembly 9 is mounted on the output end of the first moving assembly 2 through a telescopic mounting member.
[0045] In another embodiment, the first moving assembly 2 includes a first moving beam 10, and the first moving beam 10 can be a hollow rectangular beam. The side wall of the first moving beam 10 is installed with a first screw 12 through a first screw mounting member 11. The first screw 12 is horizontally arranged, and the end of the first screw 12 is connected to a first power assembly 13, and the first power assembly 13 can be a servo motor or a stepper motor. The first screw 12 is provided with a first screw bearing on the outer sleeve, and the first screw bearing is connected to a first moving plate 14. The suction cup assembly 1 is connected to the first moving plate 14. Specifically in this embodiment, the suction cup assembly 1 is fixedly connected to the first moving plate 14, and the first power assembly 13 rotates to drive the first moving plate 14 to move along the length direction of the first moving beam 10.
[0046] In order to ensure the first movable plate 14 to move horizontally smoothly, a first guide rail 15 is further installed on the first movable beam 10 , and a first sliding block is installed between the first guide rail 15 and the first movable plate 14 .
[0047] In some embodiments, the second moving assembly 3 includes a second moving beam 16, which can be a hollow rectangular beam. The side wall of the second moving beam 16 is mounted with a second screw rod 18 through a second screw rod mounting member 17, the second screw rod 18 is horizontally arranged, and the end of the second screw rod 18 is connected to a second power assembly 19, which can be a servo motor or a stepper motor.
[0048] The second screw rod 18 is provided with a second screw rod bearing, the second screw rod bearing is connected to the second moving plate, the first moving assembly 2 is connected to the second moving plate, and in this embodiment, the first moving plate 14 is fixedly connected to the first moving beam 10. The second power assembly 19 rotates to drive the first moving assembly 2 to move along the length direction of the second moving beam 16.
[0049] In order to ensure the horizontal movement of the second moving beam 16 to be smooth, a second guide rail 20 is further installed on the second moving beam 16 , and a second sliding block is installed between the second guide rail 20 and the second moving plate.
[0050] like Figure 1 , Figure 3 As shown, in some embodiments, the lifting assembly 4 includes a longitudinal beam 21, which can be a hollow rectangular beam. The longitudinal beam 21 is located at the lower side of the first moving assembly 2 and is vertically installed on the base 6. The side wall of the longitudinal beam 21 is installed with a third screw rod 22 through a third screw rod mounting member. The third screw rod 22 is longitudinally arranged, and the end of the third screw rod 22 is connected to a third power assembly 23. The third power assembly 23 can be a servo motor or a stepper motor.
[0051] The third screw rod 22 is provided with a third screw rod bearing on its outer sleeve, the third screw rod bearing is connected to the third movable plate 24 , the feeding assembly 5 is connected to the third movable plate 24 , and the third power assembly 23 rotates to drive the third movable plate 24 to move in the vertical direction of the longitudinal beam 21 .
[0052] In order to ensure the vertical movement of the feeding assembly 5 to be stable, a third guide rail 25 is further installed on the longitudinal beam 21 , and a third sliding block 26 is installed between the third guide rail 25 and the third moving plate 24 .
[0053] In this embodiment, the feeding assembly 5 includes a feeding tray 27 for placing the friction plate. The feeding tray 27 is horizontally arranged and connected to the moving end of the lifting assembly 4. Specifically in this embodiment, the feeding tray 27 is connected to the third moving plate 24.
[0054] A guide assembly is also installed on the feed tray 27. Specifically, the guide assembly includes guide rods 28. A plurality of guide rods 28 pass through the feed tray 27 and are vertically connected to the base 6. In order to ensure that the feed tray 27 moves up and down smoothly, linear bearings are installed between the guide rods 28 and the feed tray 27. An adjustable base is also installed between the end of the guide rod 28 and the base 6. The adjustable base facilitates adjusting the position of the guide rod 28 to adapt to different feed trays 27.
[0055] The working principle of the utility model is as follows: the third power assembly 23 rotates to move the feeding tray 27 to the lowest position, and the stacked friction plates are placed on the feeding tray 27. The first power assembly 13 and the second power assembly 19 rotate to move the suction cup 8 to the top of the feeding tray 27. The telescopic assembly 9 extends to drive the suction cup 8 and the suction cup mounting plate 7 to move downward so that the suction cup 8 absorbs the friction plate.
[0056] Then, the first power assembly 13 rotates to move the suction cup 8 horizontally to a specified position, and the second power assembly 19 rotates to move the first moving assembly 2 horizontally to move the friction plate to just above the die-casting end of the die-casting machine, and then the suction cup 8 releases the friction plate so that the friction plate is placed on the die-casting end of the die-casting machine, and the first power assembly 13 and the second power assembly 19 rotate to move the suction cup 8 to just above the feeding tray 27, and repeat the above operation;
[0057] After a period of time, the third power assembly 23 rotates intermittently to lift the friction plate on the feeding tray 27, which is beneficial for the suction cup 8 to absorb the friction plate on the feeding tray 27 in time.
[0058] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A feeding mechanism for friction plate production, characterized in that: It comprises a suction cup assembly (1), a first moving assembly (2), a second moving assembly (3), a lifting assembly (4) and a feeding assembly (5); The suction cup assembly (1) is mounted on the moving end of the first moving assembly (2), and the suction cup assembly (1) is used to suck the friction plate on the feeding assembly (5); the first moving assembly (2) is mounted on the output end of the second moving assembly (3), and the second moving assembly (3) is mounted on a base (6); The lifting assembly (4) is mounted on the base (6), the moving end of the lifting assembly (4) is connected to the feeding assembly (5), and the feeding assembly (5) is located at the lower side of the first moving assembly (2).
2. The feeding mechanism for friction plate production according to claim 1, characterized in that: The suction cup assembly (1) comprises a suction cup mounting plate (7), at least one suction cup (8) being mounted on the lower side of the suction cup mounting plate (7), the suction cup mounting plate (7) being connected to the telescopic end of a telescopic assembly (9), and the telescopic assembly (9) being mounted on the output end of the first moving assembly (2) via a telescopic mounting member.
3. The feeding mechanism for friction plate production according to claim 1, characterized in that: The first moving assembly (2) comprises a first moving beam (10), a first screw (12) being mounted on a side wall of the first moving beam (10) via a first screw mounting member (11), the first screw (12) being arranged horizontally, the end of the first screw (12) being connected to a first power assembly (13), a first screw bearing being arranged on an outer sleeve of the first screw (12), the first screw bearing being connected to a first moving plate (14), the suction cup assembly (1) being connected to the first moving plate (14), the first power assembly (13) rotating to drive the first moving plate (14) to move along the length direction of the first moving beam (10); A first guide rail (15) is also installed on the first movable crossbeam (10), and a first sliding block is installed between the first guide rail (15) and the first movable plate (14).
4. The feeding mechanism for friction plate production according to claim 1, characterized in that: The second moving assembly (3) comprises a second moving beam (16), a second screw (18) being mounted on a side wall of the second moving beam (16) via a second screw mounting member (17), the second screw (18) being arranged horizontally, a second power assembly (19) being connected to an end of the second screw (18), a second screw bearing being disposed on an outer sleeve of the second screw (18), the second screw bearing being connected to a second moving plate, the first moving assembly (2) being connected to the second moving plate, the second power assembly (19) rotating to drive the first moving assembly (2) to move along the length direction of the second moving beam (16); A second guide rail (20) is also installed on the second movable crossbeam (16), and a second sliding block is installed between the second guide rail (20) and the second movable plate.
5. The feeding mechanism for friction plate production according to claim 1, characterized in that: The lifting assembly (4) comprises a longitudinal beam (21), the longitudinal beam (21) is located at the lower side of the first moving assembly (2) and is vertically mounted on the base (6), a third screw (22) is mounted on the side wall of the longitudinal beam (21) via a third screw mounting member, the third screw (22) is longitudinally arranged, the end of the third screw (22) is connected to a third power assembly (23), the outer sleeve of the third screw (22) is provided with a third screw bearing, the third screw bearing is connected to a third moving plate (24), the feeding assembly (5) is connected to the third moving plate (24), and the third power assembly (23) rotates to drive the third moving plate (24) to move in the vertical direction along the longitudinal beam (21); A third guide rail (25) is also installed on the longitudinal beam (21), and a third sliding block (26) is installed between the third guide rail (25) and the third movable plate (24).
6. The feeding mechanism for friction plate production according to claim 1, characterized in that: The feeding assembly (5) comprises a feeding tray (27) for placing a friction plate, the feeding tray (27) being arranged horizontally, and the feeding tray (27) being connected to the moving end of the lifting assembly (4).
7. The feeding mechanism for friction plate production according to claim 6, characterized in that: A guide assembly is also installed on the feeding tray (27).
8. The feeding mechanism for friction plate production according to claim 7, characterized in that: The guide assembly comprises guide rods (28), wherein a plurality of the guide rods (28) pass through the feed tray (27) and are vertically connected to the base (6).
9. The feeding mechanism for friction plate production according to claim 8, characterized in that: An adjustable base is also installed between the end of the guide rod (28) and the base (6).
10. The feeding mechanism for friction plate production according to claim 8, characterized in that: A linear bearing is also installed between the guide rod (28) and the feeding tray (27).