Warehouse logistics system for molding to sintering of magnetic products

Abstract

The utility model discloses a warehouse logistics system used from molding to sintering of magnetic products, which comprises a load bearing plate used for placing pressed and molded blanks; the roller line is arranged at the discharging end of the forming press and is used for conveying the setter plate loaded with the blank; the three-dimensional goods shelf is used for storing the blanks; the transferring device is used for transferring the blanks at the discharging end of the roller line to the three-dimensional goods shelf; the kiln is used for sintering the blank; and the feeding device is used for transferring the blanks on the three-dimensional goods shelf to the feeding end of the kiln. The load bearing plates output by the roller line are transferred to the three-dimensional goods shelf through the transferring device to be stored, blanks on the three-dimensional goods shelf are transferred to the feeding end of the kiln through the feeding device, control is conducted through the PLC, automatic transfer from compression molding to storage and from storage to the sintering process is achieved, the labor intensity is reduced, and the production efficiency is improved. And the working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic warehousing and transportation, and particularly relates to a warehousing and logistics system for the forming to sintering of magnetic products. Background Technique

[0002] The main production process of magnetic products includes batching preparation, pressing and forming, sintering, grinding, appearance inspection, performance inspection, packaging, etc.

[0003] In order to optimize the production process, ensure the material quality, and adjust the supply and demand, etc., generally a storage shelf is also set between the pressing and forming process and the sintering process of magnetic products. At present, in the process from the pressing and forming process to the storage shelf and from the storage shelf to the sintering process, the transfer of materials is still carried out manually by forklifts, which has the problems of high labor intensity and low work efficiency.

[0004] Therefore, there is an urgent need for a warehousing and logistics system for the forming to sintering of magnetic products to realize the automatic transfer of materials, reduce the labor intensity, and improve the work efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide a warehousing and logistics system for the forming to sintering of magnetic products to solve the problems put forward in the above background technique. A warehousing and logistics system for the forming to sintering of magnetic products provided by the utility model has the characteristics of realizing the automatic transfer of materials, reducing the labor intensity, and improving the work efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A warehousing and logistics system for the forming to sintering of magnetic products includes a sintering plate for placing the green parts after pressing and forming; a roller conveyor line arranged at the discharging end of the forming press for conveying the sintering plate loaded with green parts; a three-dimensional shelf for storing the green parts; a transfer device for transferring the green parts at the discharging end of the roller conveyor line to the three-dimensional shelf; a kiln for sintering the green parts; and a feeding device for transferring the green parts on the three-dimensional shelf to the feeding end of the kiln; a PLC controller is respectively in signal connection with the forming press, the roller conveyor line, the transfer device, the kiln, and the feeding device.

[0007] In order to record the production information of the green parts after pressing and forming, so that the transfer device can classify and place the green parts on the three-dimensional shelf according to the identification information, further, an identification code is provided at the bottom of the sintering plate.

[0008] In order to cache the sintering plate, enable the transfer device to carry multiple sintering plates at a time, reduce the frequency of the reciprocating movement of the transfer device, reduce the energy consumption, and improve the efficiency, further, the roller conveyor line is provided with a plurality of discharging ports.

[0009] In order to scan the identification code at the bottom of the firing plate and read the corresponding production information, further, a barcode scanner is installed at the discharge port, and the barcode scanner is signal-connected to the PLC controller.

[0010] In order to classify and store the blank parts, further, a number of three-dimensional shelves are provided, and the number of three-dimensional shelves are arranged at equal intervals.

[0011] In order to provide positioning information for the transfer device and the feeding device, further, positioning codes are provided on the three-dimensional shelves.

[0012] In order to achieve the handling of multiple firing plates at one time, reduce the frequency of reciprocating movement, reduce energy consumption, and improve efficiency, further, both the transfer device and the feeding device are lifting robots.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. The present utility model transfers the firing plates output by the roller line to the three-dimensional shelves for storage through the transfer device, transfers the blank parts on the three-dimensional shelves to the feeding end of the kiln through the feeding device, and is controlled by the PLC controller, realizing the automatic transfer of the processes from pressing and forming to warehousing and from warehousing to sintering, reducing the labor intensity and improving the work efficiency;

[0015] 2. The bottom of the firing plate of the present utility model is provided with an identification code for recording the production information of the blank parts after pressing and forming, so that the transfer device can classify and place the blank parts on the three-dimensional shelves according to the identification information;

[0016] 3. Both the transfer device and the feeding device of the present utility model are lifting robots, which can handle multiple firing plates at one time, reduce the frequency of reciprocating movement, reduce energy consumption, and improve efficiency;

[0017] 4. The roller line of the present utility model is provided with a number of discharge ports. Through the setting of multiple discharge ports, the firing plates can be cached, so that the transfer device can handle multiple firing plates at one time, reduce the frequency of reciprocating movement of the transfer device, reduce energy consumption, and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the system layout of the present utility model;

[0019] In the figure: 1, forming press; 2, roller line; 3, firing plate; 4, transfer device; 5, three-dimensional shelf; 6, kiln; 7, feeding device. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.

[0021] Embodiment 1

[0022] Please refer to Figure 1 , the present utility model provides the following technical solutions: A warehousing and logistics system for the forming to sintering of magnetic products, including a bearing plate 3 for placing the blank parts after pressing and forming; a roller conveyor line 2 arranged at the discharge end of the forming press 1 for transporting the bearing plate 3 loaded with blank parts; a three-dimensional shelf 5 for storing the blank parts; a transfer device 4 for transferring the blank parts at the discharge end of the roller conveyor line 2 to the three-dimensional shelf 5; a kiln 6 for sintering the blank parts; and a loading device 7 for transferring the blank parts on the three-dimensional shelf 5 to the loading end of the kiln 6; a PLC controller, which is respectively signal-connected to the forming press 1, the roller conveyor line 2, the transfer device 4, the kiln 6, and the loading device 7.

[0023] By adopting the above technical solutions, the present utility model transfers the bearing plate 3 output by the roller conveyor line 2 to the three-dimensional shelf 5 for storage through the transfer device 4, transfers the blank parts on the three-dimensional shelf 5 to the loading end of the kiln 6 through the loading device 7, and is controlled by the PLC controller, realizing the automatic transfer of the processes from pressing and forming to warehousing and from warehousing to sintering, reducing the labor intensity and improving the work efficiency.

[0024] Specifically, an identification code is provided at the bottom of the bearing plate 3, and the production information recorded by the identification code includes but is not limited to the product model, the pressing and forming date, etc.

[0025] By adopting the above technical solutions, it is used to record the production information of the blank parts after pressing and forming, so that the transfer device 4 can classify and place the blank parts on the three-dimensional shelf 5 according to the identification information.

[0026] Specifically, a barcode scanner is installed at the discharge port of the roller conveyor line 2, and the barcode scanner is signal-connected to the PLC controller.

[0027] By adopting the above technical solutions, it is used to scan the identification code at the bottom of the bearing plate 3 and read the corresponding production information.

[0028] Specifically, there are several three-dimensional shelves 5, and several three-dimensional shelves 5 are arranged in alignment at equal intervals. In this embodiment, it is preferably set to six three-dimensional shelves 5.

[0029] By adopting the above technical solution, it is used for classifying and storing the blank parts.

[0030] Specifically, the transfer device 4 and the feeding device 7 are both lifting robots. In this embodiment, the transfer device 4 and the feeding device 7 are preferably the A3-M type lifting robots of Hairo Technology.

[0031] By adopting the above technical solution, multiple firing plates 3 can be transported at one time, reducing the frequency of reciprocating movement, reducing energy consumption, and improving efficiency.

[0032] Embodiment 2

[0033] The difference between this embodiment and Embodiment 1 is that specifically, the roller conveyor 2 is provided with a plurality of discharge ports, and preferably two discharge ports are provided in this embodiment.

[0034] By adopting the above technical solution, the firing plates 3 can be cached through the setting of multiple discharge ports, so that the transfer device 4 can transport multiple firing plates 3 at one time, reducing the frequency of reciprocating movement of the transfer device 4, reducing energy consumption, and improving efficiency.

[0035] Embodiment 3

[0036] The difference between this embodiment and Embodiment 1 is that specifically, positioning codes are provided on the three-dimensional shelf 5.

[0037] By adopting the above technical solution, the positioning code includes a main code and a secondary code. The main code is set on both end sides of the three-dimensional shelf 5 to provide positioning information for the transfer device 4 and the feeding device 7, and the secondary codes are respectively set on each layer of the three-dimensional shelf 5 to provide positioning of the layer board for the transfer device 4 and the feeding device 7.

[0038] In summary, the utility model transfers the firing plates 3 output by the roller conveyor 2 to the three-dimensional shelf 5 for storage through the transfer device 4, transfers the blank parts on the three-dimensional shelf 5 to the feeding end of the kiln furnace 6 through the feeding device 7, and is controlled by the PLC controller, realizing the automatic transfer from pressing and forming to warehousing and from warehousing to sintering process, reducing the labor intensity and improving the work efficiency; the bottom of the firing plate 3 of the utility model is provided with an identification code for recording the production information of the blank parts after pressing and forming, so that the transfer device 4 can place the blank parts on the three-dimensional shelf 5 according to the identification information; the transfer device 4 and the feeding device 7 of the utility model are both lifting robots, and multiple firing plates 3 can be transported at one time, reducing the frequency of reciprocating movement, reducing energy consumption, and improving efficiency; the roller conveyor 2 of the utility model is provided with a plurality of discharge ports, and the firing plates 3 can be cached through the setting of multiple discharge ports, so that the transfer device 4 can transport multiple firing plates 3 at one time, reducing the frequency of reciprocating movement of the transfer device 4, reducing energy consumption, and improving efficiency.

[0039] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A storage logistics system for magnetic product molding to sintering, characterized in that: include: The setter plate is used to place the pressed blanks; The roller line is arranged at the discharge end of the forming press and is used to convey the setter plate with the blank; Three-dimensional shelves are used to store rough parts; The transfer device is used to transfer the burning plate at the discharge end of the drum line to the three-dimensional shelf; A kiln for sintering the rough parts; A loading device is used to transfer the blanks on the three-dimensional shelf to the loading end of the kiln; The PLC controller is respectively connected with the forming press, the roller line, the transfer device, the kiln and the feeding device by signal.

2. A storage logistics system for magnetic product molding to sintering according to claim 1, characterized in that: An identification code is arranged at the bottom of the setting plate.

3. A storage logistics system for magnetic product molding to sintering according to claim 1, characterized in that: The drum line is provided with a plurality of discharge ports.

4. A storage logistics system for magnetic product molding to sintering according to claim 3, characterized in that: A barcode scanning gun is installed on the discharge port, and the barcode scanning gun is connected to the PLC controller signal.

5. A storage logistics system for magnetic product molding to sintering according to claim 1, characterized in that: The three-dimensional shelves are provided with a plurality of them, and the plurality of three-dimensional shelves are arranged at equal intervals.

6. A storage and logistics system for magnetic product molding and sintering according to claim 1, characterized in that: The three-dimensional shelf is provided with a positioning code.

7. A storage and logistics system for magnetic product molding and sintering according to claim 1, characterized in that: The transfer device and the loading device are both lifting robots.

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