Automatic cover feeding and arranging all-in-one machine
By using the mating structure of the clamp and sliding sleeve and the impact of the cam on the extrusion frame in the automated lift cover management machine, the problem of cumbersome installation and poor flexibility during production line replacement is solved, and more efficient production line conversion and lower labor costs are achieved.
Patent Information
- Application Number
- CN202422092209.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When replacing the production line, existing automated lift cover machines have cumbersome installation, poor flexibility and high labor costs, resulting in long and high production line conversion time and high cost.
The mating structure of the clamp and sliding sleeve is adopted to achieve convenient installation of the guide frame, combined with the wrap-around transportation of the lift conveyor, the impact of the cam on the extrusion frame is ensured to the stable feeding and transportation of the bottle cap.
It significantly improves assembly flexibility and adaptability, simplifies the installation process, reduces labor costs and production line conversion time, and optimizes the operating experience of staff.
Smart Images

Figure CN222989275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of upper cover processing, and more particularly to an automatic upper cover and cap arranging integrated machine. Background Art
[0002] In the automated production lines of industries such as food, beverage, daily chemicals, and pharmaceuticals, an automated lifting cap arranging machine is an important auxiliary device used to lift, arrange, and convey bottle caps to meet the requirements of subsequent operations such as automatic capping and crimping. This type of equipment can significantly improve production efficiency and product quality.
[0003] However, during the use of an automated lifting cap arranging machine, the production line often needs to be changed due to product model replacements. The common method currently adopted is to tow the guide rack for upper covers and then use fixing parts such as bolts for a fastening connection method for installation. Although this method can ensure the stability of the equipment during operation, it has certain limitations in practical applications:
[0004] 1. Complicated installation: Each time the production line is changed, it is necessary to disassemble and reinstall relevant fixing parts such as bolts, which is a time-consuming process and increases the time cost of production line conversion.
[0005] 2. Poor flexibility: The fixed installation method restricts the rapid transfer of the equipment between different production lines and reduces the flexibility of production line layout.
[0006] 3. High labor cost: Frequent installation and disassembly work requires additional human resources, increasing the labor cost.
[0007] Therefore, in order to improve the flexibility and adaptability of the lifting cap arranging machine and reduce the time and labor costs of production line conversion, it is urgent to develop an automatic upper cover and cap arranging integrated machine with a more simple and rapid installation method to meet the requirements of rapid equipment deployment in modern industrial production. Summary of the Utility Model
[0008] In order to overcome the above-mentioned drawbacks existing in the prior art, the purpose of the present utility model is to provide an automatic upper cover and cap arranging integrated machine with a more simple and rapid installation method.
[0009] The technical solution is: an automatic cover loading and unscrambling machine, including a base, a mounting frame, a lifting conveyor, a material guide frame, a material storage frame, a baffle, a support frame, a sliding sleeve, a guide plate, a clamping plate and an elastic member. A mounting frame is arranged on the top front side of the base, and a lifting conveyor with a surrounding transport track is arranged on the mounting frame. A material storage frame for feeding covers to the lifting conveyor is arranged between the two sides of the rear part of the mounting frame, and a baffle located above the material storage frame is arranged between the two sides of the rear part of the mounting frame, and a material guide frame for cover loading is connected between the baffle and one side of the lifting conveyor; a support frame is arranged at the end of the material guide frame, sliding sleeves are slidably arranged on both sides of the support frame, guide plates are arranged on both sides of the sliding sleeve, clamping plates are slidably arranged on the guide plates, and elastic members are arranged between the clamping plates and the guide plates on the same side.
[0010] As an improvement on the above scheme, it also includes a cam, a guide rod, an extrusion frame and a contact rod. Cams are arranged on both sides of the roller on the lower side of the lifting conveyor, guide rods are symmetrically arranged on both sides of the bottom of the storage frame, an extrusion frame is penetrated and slidably arranged between the two guide rods, contact rods that collide with the cams on the same side are symmetrically arranged on both sides of the extrusion frame, and the top end of the extrusion frame passes through the bottom of the storage frame and the two form a sliding fit.
[0011] As an improvement of the above solution, a toggle rod is further included. At least one toggle rod for sorting caps is arranged between the two sides of the rear part of the lifting conveyor.
[0012] As an improvement of the above scheme, it also includes universal wheels, and a universal wheel is arranged around the bottom of the base.
[0013] As an improvement of the above solution, a placement plate is also included. A placement plate for placing the material guide rack is arranged between two sides of the front part of the mounting rack.
[0014] As an improvement of the above solution, a rubber pad is also included. The rubber pad is arranged on the opposite sides of the two clamping plates on the same side.
[0015] The utility model has the following advantages: 1. The utility model realizes the convenient installation of the material guide rack by adopting the cooperation of the splint and the sliding sleeve, thereby significantly improving the flexibility and adaptability of assembly. In addition, combined with the operation of the lifting conveyor, the bottle caps can be transported in a surrounding manner, and the required capping operation is completed from back to front by the material guide rack. The whole process operates smoothly and coherently, effectively optimizing the operating experience of the staff.
[0016] 2. The utility model effectively loosens the bottle caps accumulated in the storage frame through the impact of the cam on the extrusion frame, thereby ensuring that the bottle caps can be stably loaded, maintaining a smooth transportation process, and ensuring the normal operation of the bottle caps. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the base platform, mounting frame, lifting conveyor and other parts of the utility model.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of parts such as a material guide rack, a material storage frame and a baffle of the utility model.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the components such as the sliding sleeve, the guide plate and the clamping plate of the utility model.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the cam, guide rod, extrusion frame and other parts of the utility model.
[0022] The meanings of the reference numerals in the figure are as follows: 1: base, 2: mounting frame, 3: lifting conveyor, 4: material guide frame, 5: material storage frame, 6: baffle, 7: toggle rod, 8: support frame, 9: sliding sleeve, 10: guide plate, 11: clamping plate, 12: elastic member, 13: cam, 14: guide rod, 15: extrusion frame, 16: contact rod, 17: universal wheel, 18: placement plate, 19: rubber pad. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.
[0024] Embodiment: Automatic cover loading and unloading machine, such as Figures 1-5As shown, it includes a base 1, a mounting frame 2, a lifting conveyor 3, a material guide frame 4, a material storage frame 5, a baffle 6, a support frame 8, a sliding sleeve 9, a guide plate 10, a clamping plate 11 and an elastic member 12. The base 1 serves as the basic platform of the entire equipment and has the strength required for bearing the load. A mounting frame 2 is arranged on the top front side of the base 1. A lifting conveyor 3 with a surrounding transportation track is arranged on the mounting frame 2, which can lift and transport the bottle caps, thereby achieving the transportation effect required for the upper cover. A storage frame 5 for feeding the caps to the lifting conveyor 3 is arranged between the left and right sides of the rear part of the mounting frame 2. The storage frame 5 is used to store the bottle caps to be used, and a baffle 6 located above the storage frame 5 is arranged between the left and right sides of the rear part of the mounting frame 2. The setting of the baffle 6 forms a part of the transportation space on the lifting conveyor 3, which can guide the bottle caps to perform subsequent upper cover operations on the bottle caps, and can also be equipped with a blowing device as needed to blow the bottle caps in the transportation space formed by the closing of the baffle, thereby more effectively guiding the bottle caps. The next step of the cover operation is carried out. A guide rack 4 for covering is connected between the baffle 6 and the right side of the lifting conveyor 3. Combined with the guiding effect mentioned above, the main purpose is to guide the bottle caps into the guide rack 4 so that the bottle caps are transported in sequence, thereby responding to the cover operation of the material; a support rack 8 is arranged at the end of the guide rack 4, and sliding sleeves 9 are slidably arranged on the left and right sides of the support rack 8. The friction formed by the sliding between the sliding sleeve 9 and the support rack 8 is sufficient to support the two to form a stable operating state, so that the sliding sleeve 9 is not easy to slide off the support rack 8. Guide plates 10 are arranged on the left and right sides of the sliding sleeve 9, and clamping plates 11 are slidably arranged on the guide plates 10. The two clamping plates 11 cooperate to form a matching clamping state, thereby fixing and clamping the side of the assembly. Compared with the fixing method of bolts, the overall operation is more convenient and simple, and an elastic member 12 is arranged between the clamping plate 11 and the guide plate 10 on the same side. In this embodiment, the elastic member 12 is a spring, which can provide the required elastic force for the clamping of the clamping plate 11.
[0025] like Figure 5 As shown, it also includes a cam 13, a guide rod 14, an extrusion frame 15 and a contact rod 16. Cams 13 are provided at both ends of the left and right ends of the roller on the lower side of the lifting conveyor 3. Guide rods 14 are symmetrically provided on the left and right sides of the bottom of the storage frame 5. An extrusion frame 15 is penetrated and slidably provided between the two guide rods 14. Contact rods 16 that collide with the cam 13 on the same side are symmetrically provided on both sides of the extrusion frame 15, thereby pushing the extrusion frame 15 to slide up and down, and the top end of the extrusion frame 15 passes through the bottom of the storage frame 5 and the two form a sliding fit. The top end of the extrusion frame 15 is in the shape of a spaced plate, which can loosen the accumulated bottle caps inside the storage frame 5.
[0026] like Figure 3As shown in the figure, it further includes a toggle rod 7. Two toggle rods 7 for lid sorting are arranged between the left and right sides at the rear of the lifting conveyor 3, which can push out the excess bottle caps to ensure the neat arrangement of the bottle caps on the lifting conveyor 3.
[0027] As Figure 2 shown in the figure, it further includes a universal wheel 17. A universal wheel 17 is arranged at each of the four corners of the bottom of the base 1, making it more convenient to move the device.
[0028] As Figure 1 and Figure 2 shown in the figure, it further includes a placement plate 18. A placement plate 18 for placing the material guide frame 4 is arranged between the left and right sides at the front of the mounting frame 2, providing the required placement space for the idle material guide frame 4.
[0029] As Figure 4 shown in the figure, it further includes a rubber pad 19. Rubber pads 19 are arranged on the facing sides of the two clamping plates 11 on the same side, which can increase the required friction at the clamping installation points.
[0030] When it is necessary to use the device, the staff first moves the device to a suitable upper cover position. The setting of the universal wheel 17 makes the movement of the device more convenient. After moving to a suitable position, the staff can pull the guide frame 4 to the required upper cover position. The staff first holds the support frame 8 and places it on the installation position, and then slides the sliding sleeves 9 on both sides left and right to make it slide correspondingly on the support frame 8. As the sliding sleeves 9 move, the components on it will also operate synchronously. Then the staff can dial the clamping plates 11 on both sides, and then push the clamping plates 11 to slide on the corresponding guide plates 10, and the connected elastic members 12 will deform accordingly. Then the staff can clamp and fix the two sides of the installation place through the clamping plates 11. The two clamping plates 11 on the same side cooperate with the elastic members 12 to ensure that the installation place can be firmly clamped. In this way, when installing the guide frame 4 on different production lines, it is only necessary to push the clamping plates 11 to cooperate with the clamping to achieve the effect of fixed installation. Compared with the traditional bolt fixing, the overall operation will be more flexible and simple. After the assembly is completed, the bottle caps to be used can be placed in the storage frame 5, and then the lifting conveyor 3 can be started. As the lifting conveyor 3 operates, the conveyor belt on it is driven to rotate, and the bottle caps in the storage frame 5 are dug and transported from the back to the front through the partition plate on the conveyor belt. In this process, as the lifting conveyor 3 operates, the cams 13 on both sides are also driven to rotate, and the contact rods 16 on both sides are hit, thereby driving the extrusion frame 15 to slide up and down on the guide rod 14, and then driving the upper end of the extrusion frame 15 to move up and down. The bottle caps are continuously passed through the storage frame 5 up and down, thereby moving the bottle caps accumulated in the storage frame 5 to keep them loose and easy to load. Then the bottle caps enter the lifting conveyor 3, and are separated in layers by the partition plate, and the excess bottle caps are knocked down when passing through the toggle rod 7. Then the bottle caps enter the baffle 6, and are guided by the baffle 6 to enter the side guide rack 4, so that the bottle caps can enter the guide rack 4 in turn, and the materials transported are capped. In this way, the entire automated capping and cap sorting process is completed.
[0031] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.
Claims
1. Automatic capping and capping machine, characterized by: The invention comprises a base (1), a mounting frame (2), a lifting conveyor (3), a material guide frame (4), a material storage frame (5), a baffle (6), a support frame (8), a sliding sleeve (9), a guide plate (10), a clamping plate (11) and an elastic member (12), wherein the top front side of the base (1) is provided with a mounting frame (2), the lifting conveyor (3) in a surrounding transport track is provided on the mounting frame (2), a material storage frame (5) for feeding covers to the lifting conveyor (3) is provided between two sides of the rear part of the mounting frame (2), and the two sides of the rear part of the mounting frame (2) are provided with a material storage frame (5) for feeding covers to the lifting conveyor (3). A baffle (6) is provided above the material storage frame (5); a material guide frame (4) for the upper cover is connected between the baffle (6) and one side of the lifting conveyor (3); a support frame (8) is provided at the end of the material guide frame (4); sliding sleeves (9) are slidably provided on both sides of the support frame (8); guide plates (10) are provided on both sides of the sliding sleeve (9); clamping plates (11) are slidably provided on the guide plates (10); and an elastic member (12) is provided between the clamping plate (11) and the guide plate (10) on the same side.
2. The automatic cover loading and unloading machine according to claim 1, characterized in that: It also includes a cam (13), a guide rod (14), an extrusion frame (15) and a contact rod (16), wherein the cams (13) are arranged on both sides of the roller at the lower side of the lifting conveyor (3), the guide rods (14) are symmetrically arranged on both sides of the bottom of the storage frame (5), an extrusion frame (15) is penetrated and slidably arranged between the two guide rods (14), and the contact rods (16) that collide with the cams (13) on the same side are symmetrically arranged on both sides of the extrusion frame (15), and the top end of the extrusion frame (15) passes through the bottom of the storage frame (5) and the two form a sliding fit.
3. The automatic cover loading and unloading machine as claimed in claim 2, characterized in that: It also comprises a toggle rod (7), and at least one toggle rod (7) for sorting caps is arranged between two sides of the rear part of the lifting conveyor (3).
4. The automatic cover loading and unloading machine as claimed in claim 3, characterized in that: It also includes universal wheels (17), with a universal wheel (17) being arranged on each of the four sides of the bottom of the base (1).
5. The automatic cover loading and unscrambling machine according to claim 4, characterized in that: It also includes a placement plate (18), and a placement plate (18) for placing the material guide rack (4) is arranged between two sides of the front portion of the mounting rack (2).
6. The automatic cover loading and unscrambling machine according to claim 5, characterized in that: It also includes a rubber pad (19), and the rubber pad (19) is provided on the opposite sides of the two clamping plates (11) on the same side.