Cable harness inserting tool
By designing a cable harness off-line tooling including hydraulic push rods, fixing rods and transmission gear teeth, the problem of confusion caused by bending during winding is solved, and the cable is successfully rewinding and cutting.
Patent Information
- Application Number
- CN202422102748.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When existing cables are curled, there is a gap between the reel plate and the reel plate due to bending, resulting in a mess in the reel plate.
A cable harness off-line tooling is designed, including a base, hydraulic push rod, fixing rod, transmission gear teeth and adjustment components. Through the cooperation of hydraulic push rod and transmission gear teeth, the cable is pushed upward and tensioned to prevent the cable from bulging on the surface of the retractor, and the cable is cut through a cutter after the retractor is completed.
It effectively avoids the messy cables on the surface of the reel plate during the cable reeling process, and achieves smooth reeling and cutting of the cable.
Smart Images

Figure CN222989436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a cable harness offline tooling. Background Art
[0002] Power systems are connected by cables of various specifications. In a mature power system, the cable composition for connecting between its devices has been basically finalized. In the actual production of the power integration system manufacturing industry, the offline harness is wound up.
[0003] Regarding the above related technologies, the inventor believes that after the existing cables are offline, when the cables are wound up, since the cables will be bent, there will be a gap between the cables wound on the winding disk and the winding disk. Continuing to wind the cables will cause the cable loops on the surface of the winding disk to bulge, resulting in messy cable winding. Therefore, the utility model provides a cable harness offline tooling. Summary of the Utility Model
[0004] The purpose of this application is to provide a cable harness offline tooling to solve the problem proposed in the above background art that when the cables are wound up, since the cables will be bent, there will be a gap between the cables wound on the winding disk and the winding disk. Continuing to wind the cables will cause the cable loops on the surface of the winding disk to bulge, resulting in messy cable winding.
[0005] To achieve the above purpose, this application provides the following technical solution: A cable harness offline tooling includes a base. A plurality of bottom plates are fixedly connected to the outside of the base. A hydraulic push rod is fixedly connected to the top of the base. The output end of the hydraulic push rod is fixedly connected to a fixed rod. A plurality of placement rods are fixedly connected to the outside of the fixed rod. A plurality of transmission gear teeth are fixedly connected to the outside of the placement rods. A plurality of adjustment components are arranged on the top of the base.
[0006] Preferably, the adjustment component includes a pair of load-bearing rods fixedly connected to the top of the base. A rotating rod is rotatably connected between the pair of load-bearing rods. A rotating ball is fixedly connected to the outside of the rotating rod. A plurality of gear teeth meshing with the transmission gear teeth are fixedly connected to the outside of the rotating ball. A top rod is fixedly connected to the outside of the rotating ball. A guiding hole is opened on the outside of the top rod.
[0007] Preferably, a positioning rod is fixedly connected to the top end of the fixed rod. A plurality of connecting rods are fixedly connected to the outside of the positioning rod. A cutting knife is fixedly connected to the end of the connecting rod far away from the positioning rod.
[0008] Preferably, a plurality of slot holes are opened on the outside of the positioning rod, and the plurality of slot holes are evenly distributed.
[0009] Preferably, a fixing frame is fixedly connected to the side surface of the bottom plate, a positioning frame is fixedly connected to the outside of the fixing frame, a motor is fixedly connected to the inner wall of the positioning frame, and the output end of the motor penetrates through the fixing frame.
[0010] Preferably, a fixing cylinder is rotatably connected to the inner wall of the fixing frame, the output end of the motor is fixedly connected to the fixing cylinder, and a groove is arranged inside the fixing cylinder.
[0011] Preferably, recessed grooves are formed on both sides of the inner wall of the groove, a convex block is fixedly connected to the side surface of the inner wall of the recessed groove, the convex block is made of a rubber block, a clamping block is slidably connected to the side surface of the inner wall of the groove, a support rod is fixedly connected to the side surface of the clamping block, and a winding disc is fixedly connected to the end of the support rod away from the fixing cylinder.
[0012] In summary, the technical effects and advantages of the present utility model are as follows:
[0013] 1. In the present utility model, through the combined setting of the hydraulic push rod, the fixing rod, the positioning rod, the placing rod, the transmission gear teeth, the gear teeth, the rotating ball, and the top rod, the cable is jacked up to make the cable taut, avoiding the situation that the winding disc winds the cable in a disorderly manner during the cable winding process. And when the winding disc winds the cable to a sufficient length, the hydraulic push rod is controlled to continue moving upward, so that the top rod drives the cable to cut the cable with the corresponding cutter.
[0014] 2. In the present utility model, through the combined setting of the support rod, the clamping block, and the convex block, it is convenient to clamp the clamping block in the groove, which is convenient for the installation and disassembly of the winding disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 It is a first perspective axonometric structure diagram of the present utility model;
[0017] Figure 2 It is a second perspective axonometric structure diagram of the present utility model;
[0018] Figure 3 It is a structure diagram of the top rod and the guide hole in the present utility model;
[0019] Figure 4 It is a structure diagram of the connecting rod and the cutter in the present utility model;
[0020] Figure 5This is a schematic structural diagram of the groove and the convex block in the present utility model;
[0021] Figure 6 It is Figure 2 an enlarged structural diagram of part A of
[0022] In the figure: 1, base; 2, bottom plate; 3, fixing frame; 4, motor; 5, positioning frame; 6, fixing cylinder; 7, winding disc; 8, hydraulic push rod; 9, fixing rod; 10, rotating ball; 11, positioning rod; 12, slot hole; 13, connecting rod; 14, cutting knife; 15, ejector rod; 16, guiding hole; 17, gear teeth; 18, clamping block; 19, support rod; 20, load-bearing rod; 21, groove; 22, recessed groove; 23, convex block; 24, driving gear teeth; 25, rotating rod; 26, placing rod. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Embodiment 1: Refer to Figures 1-6A wire harness offline tooling as shown includes a base 1. A plurality of base plates 2 are fixedly connected to the outside of the base 1. A hydraulic push rod 8 is fixedly connected to the top of the base 1. The output end of the hydraulic push rod 8 is fixedly connected to a fixing rod 9. A plurality of placing rods 26 are fixedly connected to the outside of the fixing rod 9. A plurality of driving gear teeth 24 are fixedly connected to the outside of the placing rod 26. A plurality of adjusting components are arranged on the top of the base 1 to facilitate adjusting the height of the ejector rod 15 and tightening the wire; the adjusting component includes a pair of load-bearing rods 20 fixedly connected to the top of the base 1. A rotating rod 25 is rotatably connected between the pair of load-bearing rods 20. A rotating ball 10 is fixedly connected to the outside of the rotating rod 25. A plurality of gear teeth 17 meshing with the driving gear teeth 24 are fixedly connected to the outside of the rotating ball 10. A top rod 15 is fixedly connected to the outside of the rotating ball 10. A guiding hole 16 is opened on the outside of the top rod 15 to guide the wire; the top end of the fixing rod 9 is fixedly connected to a positioning rod 11. A plurality of connecting rods 13 are fixedly connected to the outside of the positioning rod 11. A cutting knife 14 is fixedly connected to the end of the connecting rod 13 away from the positioning rod 11 to facilitate cutting the wire. A plurality of slot holes 12 are opened on the outside of the positioning rod 11. The plurality of slot holes 12 are evenly distributed to guide the wire.
[0026] In this embodiment, the wire is passed through the corresponding slot holes 12 and guiding holes 16 and wound around the outside of the winding disc 7. The motor 4 is controlled to drive the winding disc 7 to rotate to wind the wire. The hydraulic push rod 8 is controlled to drive the fixing rod 9 and the positioning rod 11 to move downward. The placing rod 26 and the driving gear teeth 24 drive the gear teeth 17, the rotating ball 10, and the top rod 15 to deflect upward. The wire is jacked up by the top rod 15 and the guiding hole 16 to tighten the wire, avoiding the situation that the winding disc 7 winds the wire in a messy way during the wire winding process. And when the winding disc 7 winds the wire to a sufficient length, the hydraulic push rod 8 is controlled to continue to move upward, so that the top rod 15 drives the wire and the corresponding cutting knife 14 to cut the wire.
[0027] Embodiment Two: Refer to Figures 1-6 , based on the same concept as the above Embodiment One, this embodiment also proposes that a fixing frame 3 is fixedly connected to the side of the base plate 2. A positioning frame 5 is fixedly connected to the outside of the fixing frame 3. A motor 4 is fixedly connected to the inner wall of the positioning frame 5. The output end of the motor 4 penetrates through the fixing frame 3, and the fixing frame 3 supports the motor 4; a fixing cylinder 6 is rotatably connected to the inner wall of the fixing frame 3. The output end of the motor 4 is fixedly connected to the fixing cylinder 6. A groove 21 is arranged inside the fixing cylinder 6 to facilitate the engagement of the clamping block 18; recessed grooves 22 are opened on both sides of the inner wall of the groove 21. A convex block 23 is fixedly connected to the side of the inner wall of the recessed groove 22. The convex block 23 is made of a rubber block. A clamping block 18 is slidably connected to the side of the inner wall of the groove 21. A support rod 19 is fixedly connected to the side of the clamping block 18. The end of the support rod 19 away from the fixing cylinder 6 is fixedly connected to a winding disc 7.
[0028] In this embodiment, dragging the winding reel 7 drives the support rod 19, and the clamping block 18 squeezes the convex block 23 and is inserted into the groove 21. The convex block 23 resumes its shape to limit the clamping block 18, facilitating the installation and disassembly of the winding reel 7.
[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cable harness unloading tool, comprising a base (1), characterized in that: The outer side of the base (1) is fixedly connected to a plurality of bottom plates (2), the top of the base (1) is fixedly connected to a hydraulic push rod (8), the output end of the hydraulic push rod (8) is fixedly connected to a fixed rod (9), the outer side of the fixed rod (9) is fixedly connected to a plurality of placement rods (26), the outer side of the placement rod (26) is fixedly connected to a plurality of transmission gear teeth (24), and the top of the base (1) is provided with a plurality of adjustment components.
2. A cable harness unloading tool according to claim 1, characterized in that: The adjustment assembly comprises a pair of load-bearing rods (20) fixedly connected to the top of the base (1); a rotating rod (25) is rotatably connected between the pair of load-bearing rods (20); a rotating ball (10) is fixedly connected to the outer side of the rotating rod (25); a plurality of gear teeth (17) meshing with the transmission gear teeth (24) are fixedly connected to the outer side of the rotating ball (10); a push rod (15) is fixedly connected to the outer side of the rotating ball (10); and a guide hole (16) is provided on the outer side of the push rod (15).
3. The cable harness unloading tool according to claim 1, characterized in that: The top end of the fixing rod (9) is fixedly connected to a positioning rod (11), the outer side of the positioning rod (11) is fixedly connected to a plurality of connecting rods (13), and one end of the connecting rod (13) away from the positioning rod (11) is fixedly connected to a cutter (14).
4. A cable harness unloading tool according to claim 3, characterized in that: A plurality of slot holes (12) are formed on the outer side of the positioning rod (11), and the plurality of slot holes (12) are evenly distributed.
5. A cable harness unloading tool according to claim 4, characterized in that: A fixing frame (3) is fixedly connected to the side of the bottom plate (2), a positioning frame (5) is fixedly connected to the outer side of the fixing frame (3), a motor (4) is fixedly connected to the inner wall of the positioning frame (5), and an output end of the motor (4) passes through the fixing frame (3).
6. A cable harness unloading tool according to claim 5, characterized in that: A fixing cylinder (6) is rotatably connected to the inner wall of the fixing frame (3), the output end of the motor (4) is fixedly connected to the fixing cylinder (6), and a groove (21) is provided on the inner side of the fixing cylinder (6).
7. A cable harness unloading tool according to claim 6, characterized in that: Both sides of the inner wall of the groove (21) are provided with recessed grooves (22), the inner wall side of the recessed groove (22) is fixedly connected with a protrusion (23), the protrusion (23) is made of a rubber block, the inner wall side of the groove (21) is slidably connected with a clamping block (18), the side of the clamping block (18) is fixedly connected with a support rod (19), and the end of the support rod (19) away from the fixed cylinder (6) is fixedly connected with a winding disk (7).