Printing and dyeing sludge glue treatment device
By designing a printing and dyeing sludge glue treatment device including a pretreatment mechanism and a carrier, the problems of poor mixing mechanism and low batch processing efficiency in the existing devices are solved, and efficient mixing and drying of sludge, waste glue and coagulant are achieved, and the treatment efficiency is improved.
Patent Information
- Application Number
- CN202421789035.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing printing and dyeing sludge glue treatment devices lack efficient mixing mechanisms and adopt batch processing methods, resulting in low processing efficiency and difficult to meet the needs of large-scale production.
A printing and dyeing sludge glue treatment device including a pretreatment mechanism, a rotating shaft, a carrier, a heating frame, a fan, a scraper and a conveyor is designed. The pretreatment mechanism realizes the mixing of sludge, waste glue and coagulant through the agitating shaft and the limiting shaft, and the carrier rack and the heating rack achieve the drying treatment of the mixture.
It realizes efficient mixing and drying of sludge, waste glue and coagulant, and automatic operation reduces the need for manual intervention, improves overall processing efficiency, and can meet the needs of large-scale production.
Smart Images

Figure CN222990002U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of printing and dyeing, and particularly relates to a printing and dyeing sludge glue treatment device. Background Art
[0002] As an important link in the textile industrial chain, the printing and dyeing industry will inevitably produce a large amount of sludge and waste glue during the production process. When treating the sludge and waste glue, it is necessary to separate the water in the sludge and waste glue from the sludge and dry the sludge, so as to facilitate the landfill of the sludge.
[0003] However, the existing printing and dyeing sludge glue treatment device lacks an efficient mixing mechanism. When in use, it cannot mix the sludge, waste glue and coagulant, thus affecting the efficiency of subsequent drying and treatment. Secondly, the existing printing and dyeing sludge glue treatment device generally adopts a batch treatment method, that is, it can only treat a certain amount of sludge and waste glue at a time. This method not only takes time and effort, but also has low treatment efficiency and is difficult to meet the needs of large-scale production.
[0004] Therefore, it is very necessary to invent a printing and dyeing sludge glue treatment device. Content of the Utility Model
[0005] The purpose of the utility model is to provide a printing and dyeing sludge glue treatment device to solve the problems mentioned in the background art.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a printing and dyeing sludge glue treatment device, which includes a box body, a pretreatment mechanism, a rotating shaft, a bearing frame, a heating frame, a fan, a scraper and a conveyor. The box body is placed on the ground, and the pretreatment mechanism is fixed to the upper end of the box body by bolts. A plurality of bearing frames are provided, and a chain-like structure is formed by connecting the plurality of bearing frames end to end, and adjacent bearing frames are connected by hinge rotation. The chain-like structure formed by the bearing frames is sleeved on the two rotating shafts, and the two rotating shafts are rotatably installed inside the box body through support bearings. One of the rotating shafts is fixed to the output end of the first motor, and the first motor is fixed to the outer side of the box body by bolts. The inner upper side of the box body is fixed with a heating frame by bolts. A plurality of heating wires are fixed inside the heating frame, and a plurality of fans are arranged above the heating frame. The fans are all fixed to the box body by bolts. A scraper is fixed inside the box body by bolts. The scraper is arranged on the lower side of the chain-like structure formed by the bearing frames, and the upper side of the scraper is attached to the chain-like structure formed by the bearing frames. A conveyor is arranged below the scraper, and the conveyor is fixed inside the box body by bolts.
[0008] Further, the pretreatment mechanism includes a housing, a stirring shaft, a material guiding cylinder, and a limiting shaft. The stirring shaft is rotatably installed inside the housing through a support bearing. One end of the stirring shaft is fixed to the output end of a second motor, and the second motor is fixed to the outer side of the housing by bolts. The housing is fixedly welded to the upper end of the material guiding cylinder. The material guiding cylinder is fixed to the box body by bolts, and the limiting shaft is rotatably installed inside the material guiding cylinder through a support bearing. A plurality of blades are fixedly welded to the outer side of the limiting shaft, and the outermost ends of the blades are arranged in contact with the inner wall of the material guiding cylinder. One end of the limiting shaft is fixed to the output end of a third motor, and the third motor is fixed to the outer side of the material guiding cylinder by bolts. The lower end of the material guiding cylinder is arranged above the chain-like structure formed by the bearing frames. Such a setting can mix sludge, waste glue, and a coagulant. Secondly, it can make the mixture of sludge, waste glue, and coagulant gradually fall into the corresponding bearing frames.
[0009] Further, the bearing frame includes a frame body, a support plate, an electric push rod, and a protective shell. A drying chamber is arranged inside the frame body, and the support plate is slidably installed inside the frame body. One side of the support plate is fixed to the output end of the electric push rod by bolts. The electric push rod is fixed to the frame body by bolts, and a protective shell is arranged outside the electric push rod. The protective shell is fixed to the frame body by bolts. The lower side of the frame body is arranged in contact with the rotating shaft. Such a setting can carry the mixture of sludge, waste glue, and coagulant discharged by the pretreatment mechanism, and then convey it to the lower side of the heating frame, so as to facilitate drying the mixture inside the drying chamber through the cooperation of the heating frame and the fan. After drying the mixture, the mixture can be discharged onto the conveyor.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] 1. With the setting of the pretreatment mechanism of the utility model, when in use, the sludge and waste glue generated during printing and dyeing can be poured into the housing, and the coagulant can be added to the housing. Then, the second motor can drive the stirring shaft to mix the sludge, waste glue, and coagulant. During the mixing process, the blades on the limiting shaft can block the material guiding cylinder. After mixing, the third motor can drive the limiting shaft to rotate, so that the mixture of sludge, waste glue, and coagulant gradually falls into the corresponding bearing frames, realizing the automatic operation of mixing and discharging, reducing the need for manual intervention, and improving the overall processing efficiency.
[0012] 2. The setting of the carrier of the present utility model, when in use, the drying chamber inside the frame body can collect the mixture of sludge, waste glue and coagulant discharged by the pretreatment mechanism. After the collection of the mixture is completed, under the action of the rotating shaft, it can move to the lower side of the heating frame, so that through the cooperation of the heating frame and the fan, the mixture inside the drying chamber can be dried. After the drying is completed, under the drive of the rotating shaft, it can move to the lower side of the rotating shaft. At this time, the electric push rod can drive the tray to move, and the dried mixture can be pushed out of the frame body, so that the mixture falls onto the conveyor. Such a setting can continuously dry and discharge the mixture of sludge, waste glue and coagulant. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0014] Figure 1 is the structural schematic diagram of the present utility model.
[0015] Figure 2 is the sectional structural schematic diagram of the present utility model.
[0016] Figure 3 is the structural schematic diagram of the pretreatment mechanism of the present utility model.
[0017] Figure 4 is the structural schematic diagram of the rotating shaft of the present utility model.
[0018] Figure 5 is the structural schematic diagram of the carrier of the present utility model.
[0019] In the figure:
[0020] 1 - box body, 2 - pretreatment mechanism, 21 - outer shell, 22 - stirring shaft, 23 - material guiding cylinder, 24 - limiting shaft, 3 - rotating shaft, 4 - carrier, 41 - frame body, 42 - tray, 43 - electric push rod, 44 - protective shell, 5 - heating frame, 6 - fan, 7 - scraper, 8 - conveyor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0022] In the description of the present utility model, it should be understood that the terms "upper", "middle", "outer", "inner", "around", etc. indicating the orientation or position relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0023] Please refer to Figure 1 、 Figure 2 and Figure 4 As shown, the present utility model is a printing and dyeing sludge glue treatment device, including a box body 1, a pretreatment mechanism 2, a rotating shaft 3, a carrier 4, a heating rack 5, a blower 6, a scraper 7, and a conveyor 8. The box body 1 is placed on the ground, and the pretreatment mechanism 2 is fixed to the upper end of the box body 1 by bolts; several carriers 4 are provided, and a chain-like structure is formed by connecting the heads and tails of several carriers 4 in sequence, and adjacent carriers 4 are rotatably connected by hinges; the chain-like structure formed by the carriers 4 is sleeved on two rotating shafts 3, and both of the two rotating shafts 3 are rotatably installed inside the box body 1 through support bearings, and one of the rotating shafts 3 is fixed to the output end of the first motor, and the first motor is fixed to the outer side of the box body 1 by bolts; the inner upper side of the box body 1 is fixed with a heating rack 5 by bolts, and several heating wires are fixed inside the heating rack 5 by bolts, and several blowers 6 are arranged on the upper side of the heating rack 5, and the blowers 6 are all fixed to the box body 1 by bolts; a scraper 7 is fixed inside the box body 1 by bolts, and the scraper 7 is arranged on the lower side of the chain-like structure formed by the carriers 4, and the upper side of the scraper 7 is arranged in contact with the chain-like structure formed by the carriers 4; a conveyor 8 is arranged on the lower side of the scraper 7, and the conveyor 8 is fixed inside the box body 1 by bolts.
[0024] As Figure 3As shown in the figure, the pretreatment mechanism 2 includes a housing 21, a stirring shaft 22, a material guiding cylinder 23 and a limiting shaft 24. The stirring shaft 22 is rotatably installed inside the housing 21 through a support bearing. One end of the stirring shaft 22 is fixed to the output end of the second motor, and the second motor is fixed to the outer side of the housing 21 by bolts. The housing 21 is fixedly welded to the upper end of the material guiding cylinder 23. The material guiding cylinder 23 is fixed to the box body 1 by bolts, and the limiting shaft 24 is rotatably installed inside the material guiding cylinder 23 through a support bearing. A plurality of blades are fixedly welded to the outer side of the limiting shaft 24, and the outermost end of the blade is arranged in contact with the inner wall of the material guiding cylinder 23. One end of the limiting shaft 24 is fixed to the output end of the third motor, and the third motor is fixed to the outer side of the material guiding cylinder 23 by bolts. The lower end of the material guiding cylinder 23 is arranged above the chain-like structure formed by the bearing frames 4. During use, the sludge and waste glue generated during printing and dyeing can be poured into the housing 21, and the coagulant can be added to the housing 21. Then, the second motor can drive the stirring shaft 22 to mix the sludge, waste glue and coagulant. During the mixing process, the blades on the limiting shaft 24 can block the material guiding cylinder 23. After mixing, the third motor can drive the limiting shaft 24 to rotate, so that the mixture of sludge, waste glue and coagulant gradually falls into the corresponding bearing frame 4.
[0025] As Figure 5 shown, the bearing frame 4 includes a frame body 41, a tray 42, an electric push rod 43 and a protective shell 44. A drying chamber is arranged inside the frame body 41, and the tray 42 is slidably installed inside the frame body 41. One side of the tray 42 is fixed to the output end of the electric push rod 43 by bolts. The electric push rod 43 is fixed to the frame body 41 by bolts, and a protective shell 44 is arranged outside the electric push rod 43. The protective shell 44 is fixed to the frame body 41 by bolts. The lower side of the frame body 41 is arranged in contact with the rotating shaft 3. During use, the drying chamber inside the frame body can collect the mixture of sludge, waste glue and coagulant discharged from the pretreatment mechanism 2. After the mixture is collected, it can be moved to the lower side of the heating rack 5 under the action of the rotating shaft 3, so that the mixture inside the drying chamber can be dried through the cooperation of the heating rack 5 and the fan 6. After drying, it can be moved to the lower side of the rotating shaft 3 under the drive of the rotating shaft 3. At this time, the electric push rod 43 can drive the tray 42 to move, and push the dried mixture out of the frame body 41, so that the mixture falls onto the conveyor 8.
[0026] Please refer to Figures 1-5As shown in the figure, the utility model is a device for treating printing and dyeing sludge glue, and its working principle is as follows: when in use, first pour the sludge and waste glue generated during printing and dyeing into the internal part of the pretreatment mechanism 2, and add a coagulant to the internal part of the pretreatment mechanism 2. The pretreatment mechanism 2 mixes them, and then the mixed mixture is introduced into the corresponding carrier 4. Then, the first motor drives the rotating shaft 3 to rotate, so that the carrier 4 carrying the mixture moves to the lower side of the heating rack 5. At this time, through the cooperation of the heating rack 5 and the blower 6, the mixture inside the carrier 4 is dried. After the mixture is dried, the carrier 4 carrying the mixture can continue to be moved to the lower side of the rotating shaft 3 through the cooperation of the first motor and the rotating shaft 3. At this time, the carrier 4 can discharge the mixture onto the conveyor 8, and then the mixture is discharged through the conveyor 8.
[0027] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0028] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and changes can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the utility model, so that those skilled in the art in the relevant technical field can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A printing and dyeing sludge glue treatment device, comprising a box (1), a pretreatment mechanism (2), a rotating shaft (3), a carrier frame (4), a heating frame (5), a fan (6), a scraper (7) and a conveyor (8), characterized in that: The box (1) is placed on the ground, and a pretreatment mechanism (2) is fixed to the upper end of the box (1); a plurality of the carriers (4) are provided, wherein the plurality of the carriers (4) are connected end to end to form a chain structure, and adjacent carriers (4) are connected in rotation; the chain structure formed by the carriers (4) is sleeved on two rotating shafts (3), wherein the two rotating shafts (3) are both rotatably mounted inside the box (1), and one of the rotating shafts (3) is fixed to the output end of a first motor, and the first motor is fixed to the outer side of the box (1); A heating rack (5) is fixed on the upper side of the interior of the box (1), wherein a plurality of heating wires are fixed inside the heating rack (5), and a plurality of fans (6) are arranged on the upper side of the heating rack (5), and the fans (6) are all fixed to the box (1); a scraper (7) is fixed inside the box (1), wherein the scraper (7) is arranged on the lower side of the chain structure composed of the supporting rack (4), and the upper side of the scraper (7) is arranged in close contact with the chain structure composed of the supporting rack (4); a conveyor (8) is arranged on the lower side of the scraper (7), and the conveyor (8) is fixed inside the box (1).
2. A printing and dyeing sludge glue treatment device as claimed in claim 1, characterized in that: The pretreatment mechanism (2) comprises a shell (21), a stirring shaft (22), a material guide cylinder (23) and a limit shaft (24); the stirring shaft (22) is rotatably mounted inside the shell (21), wherein one end of the stirring shaft (22) is fixed to the output end of a second motor, and the second motor is fixed to the outer side surface of the shell (21); the upper end of the material guide cylinder (23) is fixed to the shell (21), wherein the material guide cylinder (23) is fixed to the box body (1), and the limit shaft (24) is rotatably mounted inside the material guide cylinder (23); a plurality of blades are fixed to the outer side surface of the limit shaft (24), and the outermost ends of the blades are arranged in contact with the inner wall of the material guide cylinder (23); one end of the limit shaft (24) is fixed to the output end of a third motor, and the third motor is fixed to the outer side surface of the material guide cylinder (23); the lower end of the material guide cylinder (23) is arranged on the upper side of the chain structure composed of the support frame (4).
3. A printing and dyeing sludge glue treatment device as claimed in claim 1, characterized in that: The support frame (4) comprises a frame body (41), a support plate (42), an electric push rod (43) and a protective shell (44); a drying chamber is arranged inside the frame body (41), and the frame body (41) is slidably mounted inside the support plate (42); one side of the support plate (42) is fixed to the output end of the electric push rod (43), wherein the electric push rod (43) is fixed to the frame body (41), and a protective shell (44) is arranged on the outer side of the electric push rod (43), and the protective shell (44) is fixed to the frame body (41); the lower side of the frame body (41) is arranged in close contact with the rotating shaft (3).