Rigid frame bridge maintenance device
By designing a linked rigid bridge health device, the problem of inconvenient placement of pressure rollers in film laying is solved, and the synchronous operation of film laying and automatic placement of pressure rollers is realized, reducing working strength and improving efficiency.
Patent Information
- Application Number
- CN202421681100.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In the prior art, it is not convenient to place the pressing rollers on the film at equal intervals when laying the film, resulting in increased working strength and low efficiency.
A rigid bridge health device is designed, and the synchronous operation of film laying and automatic placement of pressing rollers is achieved through the linkage of the frame, rotating rollers, rolling rollers, storage box, shaft body and transmission unit.
During the film laying process, pressing rollers are placed at equal intervals on the film, reducing labor intensity and improving working efficiency.
Smart Images

Figure CN222990581U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure belongs to the technical field of bridge deck construction and maintenance, and particularly relates to a rigid frame bridge curing device. Background Art
[0002] After concrete pouring, when the concrete does not yet have sufficient strength, premature evaporation of water will also cause large shrinkage deformation and dry shrinkage cracks. Therefore, the curing in the initial stage after concrete pouring is very important;
[0003] For example, in the Chinese patent "A film laying machine for pavement construction curing and moisture conservation (Publication No.: CN220724794U)", the film laying machine for pavement construction curing and moisture conservation includes a first cross beam, a second cross beam, a traveling mechanism, a film laying device, a spraying device, and a brush head; the first cross beam and the second cross beam are arranged in parallel and are both mounted on the traveling mechanism arranged at both ends thereof; the first cross beam is provided with a first working platform along the extending direction; the film laying device includes a plurality of film rollers arranged in parallel to the first cross beam and sequentially arranged along the extending direction of the first cross beam. During the construction process of the film laying machine, workers can stand on the first working platform to slightly trim or finish the surface of the concrete, which is convenient for operation and avoids stepping on the concrete. After the workers slightly trim or finish the surface of the concrete, the film rollers synchronously unwind the film they have wound, realizing automatic film laying, and the film is laid longitudinally, with a faster construction speed, and can timely carry out film covering and moisture conservation for the concrete pavement;
[0004] Since the length of the laid film is relatively long, it is usually necessary to place pressing rollers at equal intervals on the laid film to prevent the film from being blown by the wind and separated from the concrete pavement; however, the above-mentioned patent "A film laying machine for pavement construction curing and moisture conservation" has the problem that it is not convenient to place pressing rollers at equal intervals on the film during film laying, and subsequent manual placement of pressing rollers is required, which not only increases the work intensity but also has low work efficiency. Utility Model Content
[0005] Aiming at the deficiencies of the prior art, the purpose of the present disclosure is to provide a rigid frame bridge curing device, which solves the problem that it is not convenient to place pressing rollers at equal intervals on the film in the prior art, realizes automatic placement of pressing rollers while laying the film, reduces the work intensity, and improves the work efficiency.
[0006] The purpose of the present disclosure can be achieved through the following technical solutions:
[0007] A rigid frame bridge curing device includes:
[0008] A vehicle frame, at the lower end of which a horizontally placed rotating roller is rotatably connected, and first rollers are fixedly sleeved at both ends of the rotating roller;
[0009] The roller is arranged at the lower end of the vehicle frame and placed coaxially with the rotating roller. Installation plates are sleeved at both ends of the roller and are rotatably connected. The installation plates are fixed to the lower end of the vehicle frame, and a film roll is sleeved on the roller.
[0010] The storage box is in the shape of a rectangular shell with an open upper end. The storage box is fixed to the vehicle frame. Multiple pressing rollers placed coaxially with the roller are stored in the storage box. Any side wall of the storage box is parallel to the roller and extends outside the vehicle frame, and a strip-shaped groove placed coaxially with the roller is formed in this side wall of the storage box.
[0011] The shaft body is placed coaxially with the strip-shaped groove, and the shaft body is rotatably connected to one side of the storage box close to the strip-shaped groove. A plurality of placement grooves are evenly distributed in a ring on the peripheral wall of the shaft body, and the placement grooves are all placed coaxially with the roller. A transmission unit is connected between the shaft body and the rotating roller.
[0012] The principle and effect of the above technical solution are as follows:
[0013] Fix the free end of the film roll on the bridge deck. By pulling the vehicle frame to move to the side away from the free end of the film roll, the film is covered on the concrete bridge deck. At the same time, during the movement of the vehicle frame, the first roller drives the rotating roller, and the rotating roller drives the shaft body through the transmission unit. The pressing roller passes through the strip-shaped groove and enters the placement groove. The pressing roller that enters the placement groove drops and is released as the shaft body rotates, so that the pressing roller drops on the film covering the concrete bridge deck. Through the linkage cooperation of the shaft body, the rotating roller and the transmission unit, the pressing rollers can be placed at equal intervals on the laid film.
[0014] Ear plates are rotatably connected to both ends of the shaft body, and the ear plates are both fixed to the storage box.
[0015] The transmission unit includes rotating shafts fixed to both ends of the shaft body. The rotating shafts are all placed coaxially with the shaft body. The rotating shafts all pass through the ear plates and are rotatably connected to them. First gears are fixedly sleeved on the rotating shafts. A pair of second gears are fixedly sleeved on the rotating roller. The second gears correspond to the first gears one by one. Annular synchronous toothed belts are sleeved between the first gears and the corresponding second gears.
[0016] An arc-shaped baffle is arranged on the side of the shaft body away from the storage box. The peripheral wall of the shaft body is in contact with the peripheral wall of the arc-shaped baffle and is rotatably connected to it. Both ends of the arc-shaped baffle are fixed to the two ear plates respectively.
[0017] A diversion plate is fixed in the storage box. The diversion plate is placed obliquely downward from the side of the storage box away from the shaft body to the side close to the shaft body. The pressing rollers are all located above the diversion plate, and the upper end surface of the diversion plate is in contact with the lower end surface of the strip-shaped groove.
[0018] Circular through holes placed coaxially with the roller are formed in the installation plates. Rolling bearings are arranged in the circular through holes. The outer rings of the rolling bearings are all fixed to the peripheral walls of the circular through holes. Discs are fixed to the inner peripheral walls of the inner rings of the rolling bearings. Both ends of the roller are detachably connected to the two discs respectively.
[0019] Threaded holes are provided at both ends of the roller, and bolts placed coaxially are threadedly connected to the discs. One end of each bolt passes through the disc and extends into the threaded hole for threaded connection therewith;
[0020] A pair of second rollers are installed at one end of the frame away from the first roller, and the second rollers are both placed coaxially with the roller;
[0021] A push rod is fixed to the frame.
[0022] Explanations for the nouns, conjunctions or adjectives involved in the above technical solutions are as follows:
[0023] Connection: It refers to the process of connecting two separated profiles or parts into a complex part or component using fasteners such as screws, bolts and rivets.
[0024] Sliding connection: Two objects are in contact but not fixed, and they can slide relative to each other.
[0025] Advantages of the present disclosure:
[0026] 1. Fix the free end of the film roll on the bridge deck. By pulling the frame to move to the side away from the free end of the film roll, the film is covered on the concrete bridge deck. At the same time, during the movement of the frame, the first roller drives the roller, and the roller drives the shaft body through the transmission unit. The pressure roller passes through the strip-shaped groove and enters the placement groove. The pressure roller that enters the placement groove drops and is released as the shaft body rotates, so that the pressure roller drops onto the film covering the concrete bridge deck. Through the linkage cooperation of the shaft body, the roller and the transmission unit, it is possible to place the pressure rollers at equal intervals on the film while laying the film, reducing labor intensity and improving work efficiency;
[0027] 2. Through the cooperative setting of the rolling bearing, the disc and the bolt, it is convenient to disassemble or install the roller, and it is convenient to replace the film roll on the roller. Description of the Drawings
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0029] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present disclosure;
[0030] Figure 2 It is a schematic diagram of the overall structure from different perspectives of an embodiment of the present disclosure;
[0031] Figure 3Schematic diagram of the storage box and partial structure at the second gear according to an embodiment of the present disclosure;
[0032] Figure 4 Schematic diagram of the partial structure at the winding roller according to an embodiment of the present disclosure;
[0033] Figure 5 Schematic diagram of the partial structure at the rolling bearing according to an embodiment of the present disclosure. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present disclosure will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present disclosure without making creative efforts belong to the scope of protection of the present disclosure.
[0035] Herein, in conjunction with Figures 1 to 5 to describe an embodiment of a rigid frame bridge curing device. Specifically, the rigid frame bridge curing device is configured as a split structure, which has components such as a vehicle frame 100, a rotating roller 101, a winding roller 200, a film roll 400, a storage box 500, a pressing roller 600, a shaft body 700, etc. The free end of the film roll 400 is fixed on the bridge deck. By pulling the vehicle frame 100 to move to the side away from the free end of the film roll 400, the film is covered on the concrete bridge deck. At the same time, during the movement of the vehicle frame 100, the first roller 102 drives the rotating roller 101, and the rotating roller 101 drives the shaft body 700 through the transmission unit 800. The pressing roller 600 passes through the strip-shaped groove 501 and enters the placement groove 701. The pressing roller 600 entering the placement groove 701 drops and is released as the shaft body 700 rotates, so that the pressing roller 600 drops onto the film covering the concrete bridge deck. Through the linkage cooperation of the shaft body 700, the rotating roller 101 and the transmission unit 800, the pressing roller 600 can be placed at equal intervals on the laid film.
[0036] Please refer to Figures 1 to 5 , a rigid frame bridge curing device, comprising:
[0037] A vehicle frame 100, the lower end of the vehicle frame 100 is rotatably connected with a horizontally placed rotating roller 101, and both ends of the rotating roller 101 are fixedly sleeved with first rollers 102;
[0038] A winding roller 200, the winding roller 200 is arranged at the lower end of the vehicle frame 100 and is coaxially placed with the rotating roller 101. Both ends of the winding roller 200 are sleeved with rotatably connected mounting plates 300, the mounting plates 300 are fixed to the lower end of the vehicle frame 100, and a film roll 400 is sleeved on the winding roller 200;
[0039] Storage box 500, the storage box 500 is in the shape of a rectangular shell with an open upper end. The storage box 500 is fixed to the vehicle frame 100. A plurality of pressure rollers 600 placed coaxially with the winding roller 200 are stored in the storage box 500. Any side wall of the storage box 500 is parallel to the winding roller 200 and extends to the outside of the vehicle frame 100, and a strip-shaped groove 501 placed coaxially with the winding roller 200 is formed in the side wall of the storage box 500 on this side;
[0040] Shaft body 700, the shaft body 700 is placed coaxially with the strip-shaped groove 501, and the shaft body 700 is rotatably connected to one side of the storage box 500 close to the strip-shaped groove 501. A plurality of placement grooves 701 are evenly distributed annularly on the peripheral wall of the shaft body 700, and the placement grooves 701 are all placed coaxially with the winding roller 200. A transmission unit 800 is connected between the shaft body 700 and the rotating roller 101;
[0041] The film roll 400 is used to be laid on the preliminarily solidified concrete bridge deck to prevent the moisture in the concrete from evaporating too quickly and causing cracks in the concrete bridge deck. The film roll 400 formed by winding a film made of polyethylene material can be selected. The film made of this material has good waterproof and moisture retention properties.
[0042] The storage box 500 is used to place the pressure rollers 600. The length of the inner side of the storage box 500 along the axis direction of the winding roller 200 is equal to the length of the pressure rollers 600. The material of the storage box 600 can be selected from plywood, particle board, etc., or traditional metal materials such as steel and aluminum alloy.
[0043] The length of the placement groove 701 formed on the shaft body 700 is greater than the length of the pressure roller 600. Preferably, only one pressure roller 600 can be placed in the placement groove 701 at a time. The preferred material of the shaft body 700 is aluminum alloy, which has low density, high strength, good plasticity, and low price
[0044] First, pull the free end of the film roll 400 towards the end of the shaft body 700 and fix the free end of the film roll 400 to the bridge deck; then pull the vehicle frame 100 to move towards the side away from the free end of the film roll 400. Since the free end of the film roll 400 is fixed, the film roll 400 will be automatically driven to continuously release the film during the movement, so that the film covers the concrete bridge deck, realizing the laying of the film on the concrete bridge deck;
[0045] During the movement of the vehicle frame 100, the first roller 102 drives the roller 101, and the roller 101 drives the shaft body 700 through the transmission unit 800. During the continuous rotation of the shaft body 700, when any placement groove 701 on the shaft body 700 rotates towards the strip groove 501, the pressure roller 600 in the storage box 500 passes through the strip groove 501 and enters the placement groove 701. The pressure roller 600 that enters the placement groove 701 drops and is released as the shaft body 700 rotates, causing the pressure roller 600 to drop onto the film covering the concrete bridge deck; through the linkage cooperation of the shaft body 700, the roller 101, and the transmission unit 800, the pressure rollers 600 can be placed at equal intervals on the laid film, reducing labor intensity and improving work efficiency.
[0046] To facilitate the stable support of the shaft body 700 and not affect the rotation of the shaft body 700, ear plates 9 are rotatably connected to both ends of the shaft body 700, and the ear plates 9 are both fixed to the storage box 500; while realizing the support of the shaft body 700, the rotation of the shaft body 700 is not interfered.
[0047] To facilitate the linkage control of the movement of the vehicle frame 100 and the rotation of the shaft body 700 to achieve equal-interval placement of the pressure rollers 600, the transmission unit 800 includes rotating shafts 801 fixed to both ends of the shaft body 700. The rotating shafts 801 are coaxially placed with the shaft body 700. The rotating shafts 801 pass through the ear plates 9 and are rotatably connected to them. First gears 802 are fixedly sleeved on the rotating shafts 801. A pair of second gears 803 are fixedly sleeved on the roller 101. The second gears 803 correspond to the first gears 802 one by one. Annular synchronous toothed belts 804 are sleeved between the first gears 802 and the corresponding second gears 803; when the vehicle frame 100 moves, the first roller 102 rotates and successively drives the roller 101, the second gear 803, the annular synchronous toothed belt 804, the first gear 802, the rotating shaft 801, and the shaft body 700, realizing the linkage control of the rotation of the shaft body 700 and the movement of the vehicle frame 100.
[0048] An arc-shaped baffle 10 is provided on the side of the shaft body 700 away from the storage box 500. The peripheral wall of the shaft body 700 is in contact with and rotatably connected to the peripheral wall of the arc-shaped baffle 10. Both ends of the arc-shaped baffle 10 are fixed to the two ear plates 9 respectively.
[0049] To facilitate the movement of the pressure roller 600 towards the strip groove 501 end, a guide plate 11 is fixed in the storage box 500. The guide plate 11 is placed obliquely downward from the side of the storage box 500 away from the shaft body 700 towards the side close to the shaft body 700. The pressure rollers 600 are all located above the guide plate 11. The upper end surface of the guide plate 11 is in contact with the lower end surface of the strip groove 501; through the obliquely arranged guide plate 11, it is convenient for the pressure roller 600 to move along the guide plate 11 towards the strip groove 501 end.
[0050] To facilitate the replacement of the film roll 400, circular through-holes for coaxially placing the roller 200 are formed in the mounting plate 300. Rolling bearings 12 are provided in the circular through-holes. The outer rings of the rolling bearings 12 are fixed to the peripheral walls of the circular through-holes. Discs 13 are fixed to the inner peripheral walls of the inner rings of the rolling bearings 12. Both ends of the roller 200 are detachably connected to the two discs 13. When one film roll 400 is used up, the roller 200 is detached from the disc 13. After replacing the new film roll 400 on the roller 200, the roller 200 is connected to the discs 13 at both ends, which facilitates the replacement of the film roll 400.
[0051] To facilitate the detachable connection between the roller 200 and the disc 13, threaded holes for coaxially placing are formed at both ends of the roller 200. Bolts 14 for coaxially placing are threadedly connected to the discs 13. One ends of the bolts 14 pass through the discs 13 and extend into the threaded holes for threaded connection therewith. Through the cooperation between the bolts 14 and the threaded holes, the detachable connection between the disc 13 and the roller 200 is realized.
[0052] To improve the stability of the movement of the vehicle frame 100, a pair of second rollers 103 are installed at one end of the vehicle frame 100 away from the first roller 102. The second rollers 103 are both coaxially placed with the roller 200.
[0053] To facilitate pushing or pulling the vehicle frame 100, a push rod 104 is fixed to the vehicle frame 100.
[0054] In the description of this specification, the descriptions with reference to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0055] The above shows and describes the basic principles, main features and advantages of the present disclosure. Those skilled in the art of this industry should understand that the present disclosure is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present disclosure. Without departing from the spirit and scope of the present disclosure, the present disclosure will have various changes and improvements, and these changes and improvements all fall within the scope of the present disclosure claimed.
Claims
1. A rigid frame bridge health maintenance device, characterized in that: include: A frame (100), wherein the lower end of the frame (100) is rotatably connected to a horizontally placed roller (101), and both ends of the roller (101) are fixedly sleeved with a first roller (102); A winding roller (200), the winding roller (200) is arranged at the lower end of the frame (100) and is coaxially placed with the rotating roller (101), both ends of the winding roller (200) are sleeved with a rotatably connected mounting plate (300), the mounting plate (300) is fixed to the lower end of the frame (100), and a film roll (400) is sleeved on the winding roller (200); A storage box (500), the storage box (500) is in the shape of a rectangular shell with an open upper end, the storage box (500) is fixed on the frame (100), a plurality of pressure rollers (600) are stored in the storage box (500) and are coaxially arranged with the roller (200), any side wall of the storage box (500) is parallel to the roller (200) and extends to the outside of the frame (100), and a strip groove (501) coaxially arranged with the roller (200) is formed on the side wall of the storage box (500); The shaft body (700) is coaxially arranged with the strip groove (501), and the shaft body (700) is rotatably connected to a side of the storage box (500) close to the strip groove (501). A plurality of placement grooves (701) are evenly distributed in an annular pattern on the peripheral wall of the shaft body (700), and the placement grooves (701) are coaxially arranged with the roller (200). A transmission unit (800) is connected between the shaft body (700) and the rotating roller (101).
2. A rigid frame bridge health maintenance device according to claim 1, characterized in that: Both ends of the shaft body (700) are rotatably connected with ear plates (9), and the ear plates (9) are fixed to the storage box (500).
3. A rigid frame bridge health maintenance device according to claim 2, characterized in that: The transmission unit (800) includes a rotating shaft (801) fixed at both ends of the shaft body (700), the rotating shaft (801) is coaxially placed with the shaft body (700), the rotating shaft (801) passes through the ear plate (9) and is rotatably connected thereto, a first gear (802) is fixedly sleeved on the rotating shaft (801), a pair of second gears (803) is fixedly sleeved on the rotating roller (101), the second gears (803) correspond to the first gears (802) one by one, and an annular synchronous toothed belt (804) is sleeved between the first gear (802) and the corresponding second gear (803).
4. A rigid frame bridge health maintenance device according to claim 3, characterized in that: A circular arc baffle (10) is provided on the side of the shaft body (700) away from the storage box (500), the peripheral wall of the shaft body (700) is in contact with the peripheral wall of the circular arc baffle (10) and is rotatably connected thereto, and the two ends of the circular arc baffle (10) are respectively fixed to the two ear plates (9).
5. The rigid frame bridge health maintenance device according to claim 4, characterized in that: A guide plate (11) is fixed in the storage box (500). The guide plate (11) is placed obliquely downward from the side of the storage box (500) away from the shaft body (700) to the side close to the shaft body (700). The pressure rollers (600) are all located above the guide plate (11). The upper end surface of the guide plate (11) contacts the lower end surface of the strip groove (501).
6. The rigid frame bridge health maintenance device according to claim 5, characterized in that: The mounting plate (300) is provided with a circular through hole in which the roller (200) is coaxially arranged. A rolling bearing (12) is provided in the circular through hole. The outer ring of the rolling bearing (12) is fixed to the circumferential wall of the circular through hole. A disc (13) is fixed to the inner circumferential wall of the inner ring of the rolling bearing (12). The two ends of the roller (200) are respectively detachably connected to the two discs (13).
7. A rigid frame bridge health maintenance device according to claim 6, characterized in that the coil Both ends of the roller (200) are provided with threaded holes arranged coaxially, and the disc (13) is threadedly connected with bolts (14) arranged coaxially, and one end of the bolt (14) passes through the disc (13) and extends into the threaded hole to be threadedly connected thereto.
8. The rigid frame bridge health maintenance device according to claim 1, characterized in that: A pair of second rollers (103) are installed at one end of the frame (100) away from the first roller (102), and the second rollers (103) are both coaxially arranged with the winding roller (200).
9. The rigid frame bridge health maintenance device according to claim 8, characterized in that: A push rod (104) is fixed on the vehicle frame (100).
Citation Information
Patent Citations
Film paving machine applied to pavement construction, maintenance, moisture preservation and maintenance
CN220724794U