Prefabricated thermal insulation wall with ultra-low energy consumption

By using plug-in-connected prefabricated wall panels and multi-layer partitions separated by thermal insulation chambers, the problems of insufficient thermal insulation performance and low construction and installation efficiency in the prior art are solved, and efficient and convenient construction and good thermal insulation performance are achieved.

CN222990962UActive Publication Date: 2025-06-17SHANGHAI HONGHAO BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422189611.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-17
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing ultra-low energy consumption prefabricated walls have shortcomings in heat insulation and consumption reduction and construction and installation efficiency, and it is difficult to meet the requirements of convenient and efficient construction.

Method used

The ultra-low energy consumption prefabricated insulation wall is built with prefabricated wall panels, and the fast connection is achieved through the plug-in mechanism, and the insulation cavity and partition device are designed in each prefabricated wall panel. Multi-layer partitions are used to separate the insulation cavity to improve thermal insulation performance.

Benefits of technology

It achieves the effects of fast construction speed, high efficiency, good thermal insulation performance and lower energy consumption, while improving the convenience and accuracy of construction and installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultra-low energy consumption prefabricated thermal insulation wall, which comprises a wall body, the wall body is formed by piling up a plurality of prefabricated wallboards, each prefabricated wallboard comprises a wallboard block body, the wallboard block bodies of two adjacent prefabricated wallboards are connected through an inserting mechanism, the inserting mechanism comprises a lower connecting seat and an upper connecting head which are matched with each other, the lower connecting seat is provided with a steel bar, and the upper connecting head is connected with the lower connecting seat. The upper connector is provided with a through hole, and the steel bar penetrates through the through hole to achieve connection of the two prefabricated wallboards. A vertically-through heat insulation cavity is formed in a wallboard block body of the prefabricated wallboard, the length of the heat insulation cavity extends in the length direction of the wallboard block body, a partition device is installed in the heat insulation cavity and comprises multiple layers of partition pieces which are vertically spaced and connected into a whole through connecting components, and the outer contour of the partition pieces is consistent with the inner contour of the heat insulation cavity; the multiple layers of partition pieces divide the heat insulation cavity into a plurality of cavities which are not communicated with one another. The thermal insulation wall is composed of a plurality of prefabricated wallboards, construction speed is high, efficiency is high, and the thermal insulation wall has the advantages of being good in thermal insulation performance and low in energy consumption.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal insulation walls, in particular to an ultra-low energy consumption prefabricated thermal insulation wall. Background Art

[0002] Ultra-low energy consumption buildings and prefabricated buildings have become the current development direction due to their advantages of low carbon and energy conservation. They can achieve a comfortable indoor environment without using traditional heating and air conditioning equipment, and the room temperature remains between 20°C and 26°C all year round, and they are also called "passive houses".

[0003] To achieve ultra-low energy consumption, a wall with better heat insulation performance is required. In the current production and construction process of ultra-low energy consumption prefabricated walls, the walls do not meet the requirements of heat insulation and energy consumption reduction, and the construction and installation efficiency is slow. Therefore, there is an urgent need for an ultra-low energy consumption prefabricated thermal insulation wall that can meet the requirements of convenient and efficient on-site construction and installation, easier control of construction quality and precision at the same time. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is to provide an ultra-low energy consumption prefabricated thermal insulation wall, aiming to solve the technical problems that the wall in the prior art does not meet the requirements of heat insulation and energy consumption reduction and the on-site construction and installation efficiency is slow.

[0005] The technical solution of the utility model is: an ultra-low energy consumption prefabricated thermal insulation wall, including a wall body, the wall body is built by stacking a plurality of prefabricated wall panels, each prefabricated wall panel includes a wall panel body, and the wall panel bodies of two adjacent prefabricated wall panels on the left and right are connected through a plugging mechanism. The plugging mechanism includes a lower connecting seat connected to the wall panel body of one of the prefabricated wall panels, and an upper connecting head connected to the wall panel body of the other prefabricated wall panel and adapted to the lower connecting seat. Steel bars are arranged on the lower connecting seat, and a through hole is arranged through the upper connecting head up and down, and the steel bars are arranged in the through hole to realize the connection of the two prefabricated wall panels; at least one heat insulation cavity penetrating up and down is opened in each wall panel body of the prefabricated wall panel, the length of the heat insulation cavity extends along the length direction of the wall panel body, and a partition device is installed in the heat insulation cavity. The partition device includes a plurality of layers of partition sheets arranged at intervals up and down and connected into a whole through a connecting member, the outer contour of the partition sheet is consistent with the inner contour of the heat insulation cavity, and the plurality of layers of partition sheets can divide the heat insulation cavity into a plurality of non-communicating chambers.

[0006] Further, in the utility model, after the lower connecting seat and the upper connecting head are plugged, a cuboid structure is formed, and the outer surface of the cuboid structure is flush with the outer surfaces of the wall panel bodies of the two plugged prefabricated wall panels.

[0007] Further, in the present utility model, the size of the steel bar is smaller than the size of the perforation, the length of the steel bar is not higher than the height of the perforation, and the perforation is filled with concrete that wraps the steel bar.

[0008] Further, in the present utility model, there are at least two heat insulation cavities, which are arranged side by side along the width direction of the wall panel body of the precast wall panel.

[0009] Further, in the present utility model, the connecting member includes a plurality of transverse connecting pieces and a plurality of longitudinal connecting pieces. Each layer of the partition sheet is fixedly penetrated with the transverse connecting pieces, and the plurality of longitudinal connecting pieces are arranged at equal intervals, and each longitudinal connecting piece sequentially penetrates each layer of the partition sheet and is connected to the transverse connecting piece.

[0010] Further, in the present utility model, the partition sheet includes a plurality of soft sheet bodies arranged at equal intervals in the transverse direction and soft connecting strips connecting adjacent two of the soft sheet bodies.

[0011] Further, in the present utility model, the top surfaces and bottom surfaces of the partition sheets at the top layer and the bottom layer are respectively flush with the top surface and the bottom surface of the wall panel body of the precast wall panel.

[0012] Compared with the prior art, the present utility model has the following advantages: The heat preservation wall of the present utility model is composed of a plurality of precast wall panels. The precast wall panels can be quickly connected by means of up-and-down plugging. The connection surface is flat, and the connection perforation is filled with concrete to ensure firm connection, with fast construction speed and high efficiency; an internal heat insulation cavity is designed in each precast wall panel, and in cooperation with the filling partition device, the heat insulation cavity can be divided into a plurality of non-communicating chambers by multiple partition sheets to isolate the flow of air. The non-flowing air is a poor conductor of heat, ensuring that the heat preservation wall has good heat insulation performance and lower energy consumption; the whole partition device is supported by a plurality of transverse connecting pieces and a plurality of longitudinal connecting pieces as a support framework, with good hardness. The multiple partition sheets can be installed at one time, which is convenient for installation and greatly improves the convenience and efficiency of construction and installation. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the heat preservation wall of the present utility model;

[0014] Figure 2 It is a first schematic structural diagram of the precast wall panel in the present utility model;

[0015] Figure 3 It is a second schematic structural diagram of the precast wall panel in the present utility model;

[0016] Figure 4 It is a third schematic structural diagram of the precast wall panel in the present utility model;

[0017] Figure 5 Schematic diagram of the specific structure of the heat insulation cavity described in the present utility model;

[0018] Figure 6 Schematic diagram of the cooperation between the partition device and the heat insulation cavity described in the present utility model.

[0019] Wherein: 1. Wall plate body; 2. Lower connecting seat; 2a. Steel bar; 3. Upper connecting head; 3a. Perforation; 4. Heat insulation cavity; 5. Partition device; 51. Partition sheet; 51a. Soft sheet body; 51b. Soft connecting strip; 52. Transverse connecting member; 53. Longitudinal connecting member. Specific implementation mode

[0020] The following specifically describes the specific implementation mode of the present utility model in conjunction with the accompanying drawings.

[0021] Embodiment:

[0022] As shown in the accompanying drawings, a specific implementation mode of an ultra-low energy consumption prefabricated thermal insulation wall of the present utility model mainly includes a wall body, which is composed of a plurality of prefabricated wall panels stacked together. Each prefabricated wall panel includes a wall plate body 1. The wall plate bodies 1 of two adjacent prefabricated wall panels on the left and right are connected through a plug-in mechanism. The plug-in mechanism includes a lower connecting seat 2 connected to the wall plate body 1 of one of the prefabricated wall panels, and an upper connecting head 3 connected to the wall plate body 1 of the other prefabricated wall panel and adapted to the lower connecting seat 2. The lower connecting seat 2 is provided with a steel bar 2a, and the upper connecting head 3 is provided with a perforation 3a penetrating up and down. The steel bar 2a is inserted into the perforation 3a to realize the connection of the two prefabricated wall panels.

[0023] In this embodiment, taking Figure 1 the shown thermal insulation wall structure as an example, there are two layers of prefabricated wall panels, with four in each layer. The structure of the leftmost prefabricated wall panel is as shown in Figure 2 . A lower connecting seat 2 is integrally formed at the lower right end of the wall plate body 1, and the lower connecting seat 2 is provided with a steel bar 2a. The structures of the middle two prefabricated wall panels are as shown in Figure 3 . An upper connecting head 3 is integrally formed at the upper left end of the wall plate body 1, the upper connecting head 3 is provided with a perforation 3a, a lower connecting seat 2 is integrally formed at the lower right end of the wall plate body 1, and the lower connecting seat 2 is provided with a steel bar 2a. The structure of the rightmost prefabricated wall panel is as shown in Figure 4 . An upper connecting head 3 is integrally formed at the upper left end of the wall plate body 1, and the upper connecting head 3 is provided with a perforation 3a.

[0024] The four precast wall panels on each layer can be quickly connected by means of up-and-down insertion. After the lower connecting seat 2 is inserted into the upper connecting head 3, a cuboid structure is formed, and the outer surface of the cuboid structure is flush with the outer surface of the wall panel body 1 of the two inserted precast wall panels. Further, the size of the steel bar 2a on the lower connecting seat 2 is smaller than the size of the through hole 3a in the upper connecting head 3, so as to avoid excessive friction and make the insertion smoother. The length of the steel bar 2a is not higher than the height of the through hole 3a, and the through hole 3a is filled with concrete wrapping the steel bar 2a, which can ensure a more firm connection between the two precast wall panels.

[0025] In this embodiment, two heat insulation cavities 4 penetrating up and down are formed in the wall panel body 1 of each precast wall panel. The length of each heat insulation cavity 4 extends along the length direction of the wall panel body 1, and the two heat insulation cavities 4 are arranged side by side along the width direction of the wall panel body 1, as Figure 5 shown.

[0026] A partition device 5 is installed in each heat insulation cavity 4. Combining Figure 6 , the partition device 5 specifically includes five partition sheets 51 arranged at intervals up and down. The five partition sheets 51 are connected into a whole through connecting members, which is convenient for one-time installation. The connecting members are used as a support framework and have good hardness. It mainly includes five transverse connecting pieces 52 and six longitudinal connecting pieces 53. The five transverse connecting pieces 52 are respectively penetrated and fixed in the five-layer partition sheets 51, and the two ends of the transverse connecting pieces 52 are flush with the two ends of the partition sheets 51 respectively; the six longitudinal connecting pieces 53 are arranged at equal intervals, and each longitudinal connecting piece 53 passes through each layer of partition sheet 51 in turn and is connected to each transverse connecting piece 52. The top end of the longitudinal connecting piece 53 is flush with the top surface of the top-layer partition sheet 51, and the bottom end is flush with the bottom surface of the bottom-layer partition sheet 51.

[0027] The specific structure of the partition sheet 51 is that the partition sheet 51 includes seven soft sheet bodies 51a arranged at equal intervals in the transverse direction and six soft connecting strips 51b respectively connecting two adjacent soft sheet bodies 51a. The six longitudinal connecting pieces 53 correspond to the six soft connecting strips 51b one by one and respectively pass through the soft connecting strips 51b of each layer in turn.

[0028] In this embodiment, the outer contour of the partition sheet 51 is consistent with the inner contour of the heat insulation cavity 4, and the five-layer partition sheet 51 can divide the heat insulation cavity 4 into four non-communicating chambers. After the whole partition device 5 is placed into the heat insulation cavity 4, the top surface of the top-layer partition sheet 51 is flush with the top surface of the wall panel body 1 of the precast wall panel, and the bottom surface of the bottom-layer partition sheet 51 is flush with the bottom surface of the wall panel body 1 of the precast wall panel. The partition device 5 can isolate the flow of air, and the non-flowing air is a poor conductor of heat, ensuring that the insulation wall has better heat insulation performance and lower energy consumption.

[0029] After the precast wall panels of each layer are connected, the upper and lower precast wall panels can be fixedly connected together by filling them with concrete.

[0030] Of course, the above embodiments are only used to illustrate the technical concept and characteristics of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. All modifications made according to the spirit of the main technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. An ultra-low energy consumption prefabricated insulation wall, characterized by: The invention relates to a wall body, wherein the wall body is formed by stacking a plurality of prefabricated wall panels, each of the prefabricated wall panels comprises a wall panel body (1), and the wall panel bodies (1) of two adjacent prefabricated wall panels are connected via a plug-in mechanism, wherein the plug-in mechanism comprises a lower connecting seat (2) connected to the wall panel body (1) of one of the prefabricated wall panels, and an upper connecting head (3) connected to the wall panel body (1) of the other prefabricated wall panel and adapted to the lower connecting seat (2), wherein the lower connecting seat (2) is provided with a steel bar (2a), and the upper connecting head (3) is provided with a through hole (3a) penetrating from top to bottom, wherein the steel bar (2a) is penetrated through the wall panel body (1) of the prefabricated wall panel. The perforations (3a) are used to realize the connection between the two prefabricated wall panels; at least one heat-insulating cavity (4) is formed in the wall panel body (1) of each prefabricated wall panel, the length of the heat-insulating cavity (4) extending along the length direction of the wall panel body (1); a partition device (5) is installed in the heat-insulating cavity (4); the partition device (5) comprises a plurality of partition sheets (51) which are arranged at intervals in the upper and lower parts and connected into a whole by connecting components; the outer contour of the partition sheet (51) is consistent with the inner contour of the heat-insulating cavity (4); the plurality of partition sheets (51) can separate the heat-insulating cavity (4) into a plurality of chambers which are not connected to each other.

2. The ultra-low energy consumption prefabricated thermal insulation wall according to claim 1, characterized in that: The lower connecting seat (2) and the upper connecting head (3) are plugged into each other to form a rectangular parallelepiped structure, the outer surface of the rectangular parallelepiped structure being flush with the outer surfaces of the wall panel bodies (1) of the two plugged-in prefabricated wall panels.

3. The ultra-low energy consumption prefabricated thermal insulation wall according to claim 2, characterized in that: The size of the steel bar (2a) is smaller than the size of the through hole (3a), the length of the steel bar (2a) is not higher than the height of the through hole (3a), and the through hole (3a) is filled with concrete that wraps the steel bar (2a).

4. The ultra-low energy consumption prefabricated thermal insulation wall according to claim 1, characterized in that: The heat insulation chambers (4) are provided with at least two, which are arranged in parallel along the width direction of the wall panel body (1) of the prefabricated wall panel.

5. The ultra-low energy consumption prefabricated thermal insulation wall according to claim 1, characterized in that: The connecting member comprises a plurality of transverse connecting members (52) and a plurality of longitudinal connecting members (53), wherein the transverse connecting members (52) are inserted and fixed in each layer of the partition sheet (51), and the plurality of longitudinal connecting members (53) are arranged at equal intervals and each longitudinal connecting member (53) is sequentially inserted through each layer of the partition sheet (51) and connected to the transverse connecting member (52).

6. The ultra-low energy consumption prefabricated thermal insulation wall according to claim 1, characterized in that: The partition sheet (51) comprises a plurality of soft sheets (51a) arranged at equal intervals in the transverse direction, and a soft connecting strip (51b) connecting two adjacent soft sheets (51a).

7. The ultra-low energy consumption prefabricated insulation wall according to claim 1, characterized in that: The top surface and bottom surface of the partition pieces (51) of the top layer and the bottom layer are respectively flush with the top surface and bottom surface of the wall panel body (1) of the prefabricated wall panel.