Two-stage gear bevel gear speed reducer
By designing a method to intuitively observe the lubricant height in a two-stage gear bevel gear reducer with four-sided planing, and combining a temperature sensor and a heat dissipation mechanism, the equipment damage caused by untimely lubricant consumption is solved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422192939.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When the lubricant oil consumed to a certain extent, it is difficult to intuitively observe the remaining amount of internal lubricant oil, which may not be recharged in time, which may easily cause damage to the internal drive gearbox and shorten the service life.
A two-stage gear bevel gear reducer including a gear box body, an insulating box, a temperature sensor, a floating plate and a heat dissipation mechanism is designed. By setting a tempered glass observation window and scale on the side wall of the insulation box, the lubricant oil height can be visually observed; the lubricant oil is detected and cooled by using a temperature sensor and a heat dissipation mechanism to ensure that it operates within the appropriate temperature range.
By intuitively observing the height of lubricant oil, timely recharge, avoid damage to the drive gearbox and extend the service life; at the same time, through the cooperation of the temperature sensor and the heat dissipation mechanism, the service life is further extended and the stable operation of the equipment is ensured.
Smart Images

Figure CN222992103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the drive of a four-sided planer, in particular to a two-stage gear bevel gear reducer. Background Technique
[0002] A four-sided planer is a planer product in the category of woodworking machines, mainly used for processing wood products such as wooden squares, wooden boards, decorative wood strips, and wooden floors, and performing planing treatment on the upper and side surfaces of the wood. Excellent four-sided planers generally have a compact structure, a workbench surface plated with hard chromium, and are durable. As an important component of the four-sided planer, the two-stage gear bevel gear reducer mainly plays the role of reducing the rotational speed of the output shaft.
[0003] Chinese Patent with the authorization announcement number CN213685124U discloses a two-stage gear bevel gear reducer for supporting a four-sided planer, including a gear box. A drive speed change component is fixedly installed inside the gear box. One side of the top of the gear box is fixedly installed with a lubricating oil tank. One side of the lubricating oil tank is fixedly installed with an oil pump. The output end of the oil pump is sleeved and installed with a lubricating component. The bottom of the gear box is fixedly installed with a shock absorption component. The bottom of the shock absorption component is fixedly installed with an installation component. In the utility model, an oil pump fixedly installed on one side of the lubricating oil tank adds lubricating oil through the oil inlet. The oil pipe is connected to the oil pump. The oil pump leads the lubricating oil into the lubricating pipeline, and the oil outlet sprays the lubricating oil on the surfaces of the first gear set and the second gear set to play a lubricating role. When the drive speed change component is running, lubricating oil can also be added, which does not affect the operation of the drive speed change component, facilitating the staff to add lubricating oil and improving the operation efficiency of the two-stage gear bevel gear reducer.
[0004] However, the above disclosed solution has the following deficiencies: The setting of the gear box is not convenient for visually observing the remaining amount of the internal lubricating oil. When the lubricating oil is consumed to a certain extent, if it is not replenished in time, it is easy to cause damage to the internal drive speed change component and shorten the service life. Content of the Utility Model
[0005] The purpose of the utility model is to propose a two-stage gear bevel gear reducer aiming at the problems existing in the background technique.
[0006] The technical solution of the utility model: A two-stage gear bevel gear reducer includes a gear box body with a drive speed change component arranged inside; a heat preservation box installed outside the gear box body and communicated with the bottom end of the gear box body. A tempered glass observation window is arranged on the side wall of the heat preservation box, and a scale is arranged on one side of the tempered glass observation window; a temperature sensor installed on the top end of the heat preservation box; a floating plate arranged inside the heat preservation box, with a detection probe installed on the floating plate, and a connecting wire is connected between the detection probe and the temperature sensor; and a heat dissipation mechanism arranged on the gear box body for timely discharging and cooling the heat of the lubricating oil inside the gear box body.
[0007] Preferably, a first oil passage and a second oil passage are respectively formed at the bottom ends of the side walls of the gearbox body and the heat preservation box, and the first oil passage is communicated with the second oil passage.
[0008] Preferably, a mounting seat is detachably mounted on the top end of the heat preservation box through bolts; a sealing ring is arranged at the connection between the mounting seat and the heat preservation box, which is convenient for improving the sealing performance of the connection.
[0009] Preferably, the heat dissipation mechanism includes a plurality of conduction rods which are uniformly installed on the gearbox body; a heat absorption plate which is installed between one ends of the plurality of conduction rods and is not located inside the gearbox body; and heat dissipation fins which are installed between the other ends of the plurality of conduction rods and are located outside the gearbox body.
[0010] Preferably, the conduction rods are made of copper rods and the heat absorption plate is made of copper plates.
[0011] Preferably, the heat dissipation mechanism further includes a protective net which is detachably mounted on the outside of the gearbox body through bolts, and the protective net surrounds the outside of the heat dissipation fins. A fan is installed inside the protective net through a bracket, and the fan is attached to the heat dissipation fins.
[0012] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects: through the arrangement of the first oil passage and the second oil passage, it is convenient to make the height of the lubricating oil in the heat preservation box consistent with that inside the gearbox body. Through the arrangement of the toughened glass observation window, the scale and the floating plate, it is convenient to directly observe the height of the lubricating oil, which is convenient for timely replenishing the lubricating oil inside the gearbox body, avoiding damage to the internal components of the gearbox body and prolonging the service life; through the temperature sensor and the connecting wire, the oil temperature inside the heat preservation box can be detected, and the heat dissipation mechanism can be started in time to discharge the temperature of the lubricating oil inside the gearbox body outward, further prolonging the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0014] Figure 2 is a schematic diagram of the internal structure of the heat preservation box of the present utility model;
[0015] Figure 3 is a schematic diagram of the structure of the heat dissipation mechanism of the present utility model.
[0016] Reference numerals: 1, gearbox body; 101, first oil passage; 2, heat preservation box; 201, tempered glass observation window; 202, scale; 203, mounting seat; 204, second oil passage; 3, temperature sensor; 301, connecting wire; 302, floating plate; 303, detection probe; 4, protective net; 5, conduction rod; 501, heat absorption plate; 502, heat dissipation fin; 503, bracket; 504, fan. Detailed implementation mode
[0017] Embodiment 1
[0018] As Figures 1 to 3 shown, a two-stage gear bevel gear reducer proposed by the present utility model includes a gearbox body 1, a heat preservation box 2, a temperature sensor 3, a floating plate 302 and a heat dissipation mechanism; a drive speed change assembly is arranged inside the gearbox body 1; the heat preservation box 2 is installed outside the gearbox body 1 and is communicated with the bottom end of the gearbox body 1, and a tempered glass observation window 201 is arranged on the side wall of the heat preservation box 2, and a scale 202 is arranged on one side of the tempered glass observation window 201; the temperature sensor 3 is installed on the top end of the heat preservation box 2; the floating plate 302 is arranged inside the heat preservation box 2, a detection probe 303 is installed on the floating plate 302, and a connecting wire 301 is connected between the detection probe 303 and the temperature sensor 3; the heat dissipation mechanism is arranged on the gearbox body 1 and is used for timely discharging and cooling the heat of the lubricating oil inside the gearbox body 1.
[0019] Furthermore, a first oil passage 101 and a second oil passage 204 are respectively opened at the bottom ends of the side walls of the gearbox body 1 and the heat preservation box 2, and the first oil passage 101 is communicated with the second oil passage 204 for the passage of lubricating oil, so that the heights of the lubricating oil in the gearbox body 1 and the heat preservation box 2 are kept consistent, which is convenient for intuitively observing the amount of lubricating oil inside the gearbox body 1.
[0020] Furthermore, a mounting seat 203 is detachably installed at the top end of the heat preservation box 2 through bolts, which is convenient for disassembling and assembling the mounting seat 203 and the heat preservation box 2, and the temperature sensor 3 and the detection probe 303 can be taken out for maintenance and replacement; a sealing ring is arranged at the connection between the mounting seat 203 and the heat preservation box 2, which is convenient for improving the sealing performance of the connection and avoiding the leakage of lubricating oil.
[0021] In this embodiment, an appropriate amount of lubricating oil is added into the gearbox body 1 to start the driving and speed-changing assembly. The lubricating oil inside the gearbox body 1 enters the heat preservation box 2 through the first oil passage 101 and the second oil passage 204, so that the height of the lubricating oil in the heat preservation box 2 is the same as that in the gearbox body 1. And through the toughened glass observation window 201 and the scale 202, the height of the lubricating oil in the heat preservation box 2 can be visually observed, and then the height of the lubricating oil inside the gearbox body 1 can be known, so that the lubricating oil inside the gearbox body 1 can be replenished in time to avoid damage to the driving and speed-changing assembly. The floating plate 302 rises or falls following the lubricating oil inside the heat preservation box 2, driving the detection probe 303 to monitor the temperature of the lubricating oil inside the heat preservation box 2 in real time. The detection probe 303 transmits the monitoring information to the temperature sensor 3 through the connecting wire 301, and the temperature sensor 3 transmits the detection information to the controller. The heat dissipation mechanism is started through the controller to dissipate the heat of the lubricating oil inside the gearbox body 1, avoiding the normal operation of the driving and speed-changing assembly being interfered by too high oil temperature and prolonging the service life.
[0022] Embodiment 2
[0023] As Figure 1 and Figure 3 shown, a two-stage gear bevel gear reducer proposed by the present utility model, compared with Embodiment 1, the heat dissipation mechanism includes a conduction rod 5, a heat absorption plate 501, heat dissipation fins 502 and a protection net 4; multiple groups of conduction rods 5 are provided, and multiple groups of conduction rods 5 are evenly installed on the gearbox body 1; the heat absorption plate 501 is installed between one ends of multiple groups of conduction rods 5 and is not located inside the gearbox body 1; the heat dissipation fins 502 are installed between the other ends of multiple groups of conduction rods 5 and are located outside the gearbox body 1; the protection net 4 is detachably installed on the outside of the gearbox body 1 through bolts, and the protection net 4 surrounds the outside of the heat dissipation fins 502. A fan 504 is installed inside the protection net 4 through a bracket 503, and the fan 504 is attached to the heat dissipation fins 502.
[0024] Furthermore, the conduction rod 5 is made of copper rod, and the heat absorption plate 501 is made of copper plate. Copper material is not easy to be corroded and polluted by lubricating oil and has strong thermal conductivity. The heat of the lubricating oil inside the gearbox body 1 is absorbed by the heat absorption plate 501 and transmitted to the external heat dissipation fins 502 through the conduction rod 5, and is dissipated to the outside through the heat dissipation fins 502, accelerating the cooling of the lubricating oil and avoiding interfering with the normal operation of the driving and speed-changing assembly inside the gearbox body 1 and prolonging the service life.
[0025] In this embodiment, when the detection probe 303 detects that the lubricating oil temperature in the incubator 2 exceeds the set safety threshold, the detection information is transmitted to the controller, and the controller starts the fan 504 to accelerate the discharge of the heat on the heat dissipation fins 502 into the air, further accelerating the heat dissipation and cooling of the lubricating oil inside the gearbox body 1. The setting of the protective net 4 facilitates the protection of the fan 504 and the heat dissipation fins 502, avoiding scalding the staff by the heat dissipation fins 502 and also avoiding damage to the fan 504.
[0026] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A two-stage bevel gear reducer, characterized in that: include A gearbox body (1) having a drive speed change assembly disposed therein; An insulation box (2) is installed outside the gear box body (1) and is connected to the bottom end of the gear box body (1); a tempered glass observation window (201) is provided on the side wall of the insulation box (2); and a scale (202) is provided on one side of the tempered glass observation window (201); A temperature sensor (3) is installed on the top of the heat preservation box (2); A floating plate (302) is arranged inside the heat preservation box (2), a detection probe (303) is installed on the floating plate (302), and a connecting line (301) is connected between the detection probe (303) and the temperature sensor (3); And a heat dissipation mechanism is arranged on the gear box body (1) and is used to timely discharge the heat of the lubricating oil inside the gear box body (1) to reduce the temperature.
2. A two-stage bevel gear reducer according to claim 1, characterized in that: A first oil passage (101) and a second oil passage (204) are respectively provided at the bottom ends of the side walls of the gear box body (1) and the heat preservation box (2); the first oil passage (101) is communicated with the second oil passage (204).
3. A two-stage bevel gear reducer according to claim 1, characterized in that: A mounting seat (203) is detachably mounted on the top of the heat preservation box (2) via bolts; a sealing ring is provided at the connection between the mounting seat (203) and the heat preservation box (2) to facilitate improving the sealing performance of the connection.
4. A two-stage bevel gear reducer according to claim 1, characterized in that: Heat dissipation mechanism includes A plurality of transmission rods (5) are provided, and the plurality of transmission rods (5) are evenly mounted on the gear box body (1); A heat absorbing plate (501) is installed between one ends of the plurality of groups of conducting rods (5) and is not located inside the gearbox body (1); And a heat dissipation fin (502), which is installed between the other ends of the multiple groups of conduction rods (5) and is located outside the gear box body (1).
5. A two-stage bevel gear reducer according to claim 4, characterized in that: The conduction rod (5) is a copper rod, and the heat absorption plate (501) is a copper plate.
6. A two-stage bevel gear reducer according to claim 5, characterized in that: The heat dissipation mechanism also includes The protective net (4) is detachably mounted on the outside of the gearbox body (1) by means of bolts, and the protective net (4) surrounds the outside of the heat dissipation fins (502). A fan (504) is mounted inside the protective net (4) via a bracket (503), and the fan (504) fits the heat dissipation fins (502).
Citation Information
Patent Citations
Two-stage gear bevel gear speed reducer matched with four-side moulder
CN213685124U