Pressure distribution device

By designing electric regulating valve assembly and pressure relief valve assembly in pipeline pressure test, combining pressure sensors and alarm devices, the problem of lack of safety alarms in the prior art is solved, and the safety and reliability of the pressure distribution device is improved.

CN222992269UActive Publication Date: 2025-06-17WELLHEAD SOLUTIONS CO LTD
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Patent Information

Application Number
CN202421683299.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-17
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the existing pipeline pressure test, there is a lack of safety alarm devices, which leads to inability to warn in time when pressure is overloaded, which poses safety hazards.

Method used

A pressure distribution device is designed, including an electric regulating valve assembly and a pressure relief valve assembly, which monitors the pipeline pressure in real time through a pressure sensor. When the pressure exceeds the safety threshold, the pressure relief valve assembly relieves pressure, releases pressure, and generates an acousto-light alarm through a warning light and a speaker.

Benefits of technology

It effectively improves the safety and reliability of pressure distribution, ensures that the pipeline can relieve pressure in a timely manner when pressure is overloaded, avoid accidents, and reminds staff through alarms, improving the level of safety management.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oil exploitation, and discloses a pressure distribution device which comprises an electric control valve assembly, the output end of the electric control valve assembly is fixedly connected with a connecting pipe, the upper end of the connecting pipe is provided with a jacking pipe, and the upper end of the jacking pipe is fixedly connected with a pressure release valve assembly. According to the pressure distribution device, the pressure release valve assembly is arranged and matched with the electric control valve assembly to form the pressure distribution device, the electric control valve assembly adjusts the fluid pressure distributed to the branch pipelines from the main pipeline, and when the pipeline pressure is too large, pressure is released through the pressure release valve assembly, so that the pipeline safety is guaranteed; the screw rotates to drive the moving plate in threaded connection to move upwards or downwards along the sliding rod, so that the stroke of the spring is adjusted, the pressure of the spring is adjusted, the safety pressure of the pressure release valve assembly is set, the electric adjusting valve assembly is adjusted through the control screen, the opening degree of the electric adjusting valve assembly is adjusted, and the fluid pressure is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil exploitation, in particular to a pressure distribution device. Background Art

[0002] At present, in the downhole hydraulic control stratified water injection and oil production process string in oil production wells, the downhole hydraulic control sliding sleeve is controlled by two pipelines, and the hydraulic control packer is controlled by one pipeline. In this downhole hydraulic control stratified process, the more oil layers there are, the more control pipelines are put into the well. First, there are many pipelines in the well, the process is complex, and the operation construction difficulty is large. Second, there are many pipelines, the material consumption is large, and the cost is high. Third, there are many pipeline and tool joints, the downhole environment is complex, and the uncontrollable factors increase, resulting in a low success rate of the hydraulic control stratified production string. Oil exploitation refers to the process of transporting oil from the oil production area, oil field or oil well to the processing plant, refinery or consumption area, covering the whole process from crude oil extraction to the distribution of the final product. The oil exploitation system needs to use oil pipes to transport oil and needs to use a pressure distribution device to distribute the pressure between the main pipe and the straight pipe.

[0003] In this regard, the Chinese utility model with the patent publication number: CN217878699U specifically discloses a pipeline pressure test distribution device, which specifically includes a pipeline water storage system, a pressure guiding port pipeline, a pressure relief port pipeline, a pressure measuring device, a pressure relief device, and a water inlet for the pressure test water; a plurality of the pressure guiding port pipelines are arranged at intervals in the length direction of the pipeline water storage system; the pressure relief port pipeline is arranged on one side of the pipeline water storage system; the pressure measuring device is arranged on the pipeline water storage system; the pressure relief device is arranged at the front end of the pipeline water storage system and above the pipeline water storage system; the water inlet for the pressure test water is arranged on the pipeline water storage system. The pipeline pressure test distribution device constituted in this way. The pipeline pressure test distribution device constituted in this way is more labor-saving and flexible in turning by setting a moving device on the pipeline water storage system and a driving control lever at the tail end of the pipeline water storage system. However, the constitution scheme of the pipeline pressure test distribution device does not set an alarm device and cannot give a timely warning when the pressure is overloaded, which has potential safety hazards. Summary of the Invention

[0004] Aiming at the problems existing in the pressure distribution scheme in the existing pipeline pressure test in terms of safety alarm, the purpose of the utility model is to provide a pressure distribution device, which can improve the safety and reliability of pressure distribution and can effectively solve the problems in the prior art.

[0005] To achieve the above object, the pressure distribution device provided by the utility model includes an electric control valve assembly. The output end of the electric control valve assembly is fixedly connected with a connecting pipe. A top pipe is arranged at the upper end of the connecting pipe. A pressure relief valve assembly is fixedly connected to the upper end of the top pipe. The front end of the connecting pipe is fixedly connected with a control assembly. The pressure relief valve assembly includes a valve pipe, a pressure relief pipe and a square pipe. The pressure relief pipe is arranged on the right side of the valve pipe. The upper end of the valve pipe is fixedly connected with the square pipe. A moving plate is arranged inside the square pipe. A pressure sensor is fixedly connected to the lower end of the moving plate. A motor is fixedly connected to the upper end of the square pipe. The output end of the motor is fixedly connected with a screw rod. A spring is sleeved outside the screw rod. The lower end of the spring is fixedly connected with a valve block.

[0006] Preferably, the control assembly includes a housing and a storage battery. A storage battery and a control board are arranged inside the housing.

[0007] Preferably, the pressure relief valve assembly further includes a sliding rod and a pressing plate. The sliding rod is fixedly connected to the top end inside the square pipe. The pressing plate is fixedly connected to the lower end of the pressure sensor.

[0008] Through the above technical solution, a pressure relief valve assembly is provided, which is combined with the electric control valve assembly to form a pressure distribution device. The electric control valve assembly adjusts the fluid pressure distributed from the main pipeline to the branch pipeline. When the pipeline pressure is too high, the pressure relief valve assembly relieves the pressure, thereby ensuring the safety of the pipeline.

[0009] Preferably, the square pipe is adapted to the moving plate. The moving plate is slidably connected to the sliding rod. The moving plate is threadedly connected to the screw rod.

[0010] Through the above technical solution, the square pipe and the moving plate are provided. The motor is started to drive the screw rod to rotate. The rotation of the screw rod drives the threadedly connected moving plate to move up or down along the sliding rod, thereby adjusting the stroke of the spring, and thus adjusting the pressure of the spring and setting the safety pressure of the pressure relief valve assembly.

[0011] Preferably, the upper and lower ends of the spring are respectively fixedly connected with the pressing plate and the valve block. The upper part of the outer side of the screw rod is provided with threads, and the lower part of the outer side is a smooth cylinder. The valve block is slidably connected to the screw rod.

[0012] Through the above technical solution, the valve block is provided. When the pressure inside the connecting pipe is too high, the valve block is pushed upward to move along the screw rod, and the spring is compressed until the pressure relief pipe is communicated with the valve pipe, and the high-pressure fluid sprays out from the pressure relief pipe to release the pressure and maintain the safety of the pipeline. The pressure sensor is arranged between the moving plate and the pressing plate to sense the pressure in contact with the spring in real time and transmit the value to the control board.

[0013] Preferably, the control assembly further includes a warning lamp, a control screen and a speaker. The warning lamp is fixedly connected to the upper end of the housing. The control screen and the speaker are arranged at the front end of the housing.

[0014] Through the above technical solution, a control component is provided to manage and control the pressure distribution device.

[0015] Preferably, the housing is fixedly connected to the electric control valve assembly and the connecting pipe through a connecting rod, and the input end of the electric control valve assembly is fixedly connected to the output end of the connecting pipe and an external pipeline.

[0016] Through the above technical solution, the electric control valve assembly is adjusted through a control panel, the opening degree of the electric control valve assembly is adjusted, and thus the fluid pressure is adjusted.

[0017] Preferably, the control board is electrically connected to the electric control valve assembly, the motor, the pressure sensor, the storage battery, the warning light, the control panel and the speaker.

[0018] Through the above technical solution, a control board is provided to preset a safety pressure value. When the value of the pressure sensor exceeds the preset safety pressure value, the flashing warning light is started and the speaker is started to generate an audible and visual alarm to remind the staff. A storage battery is provided to provide emergency power for the control component.

[0019] The pressure distribution device solution provided by the present utility model has the following beneficial effects compared with the prior art:

[0020] 1. In this pressure distribution device, a pressure relief valve assembly is provided, which cooperates with the electric control valve assembly to form a pressure distribution device. The electric control valve assembly adjusts the fluid pressure distributed from the main pipeline to the branch pipeline. When the pipeline pressure is too high, the pressure is relieved through the pressure relief valve assembly to ensure the pipeline safety. The motor is started to drive the screw to rotate, and the screw rotation drives the moving plate connected by threads to move up or down along the sliding rod, thereby adjusting the stroke of the spring and thus adjusting the pressure of the spring. The safety pressure of the pressure relief valve assembly is set, and a valve block is provided. When the pressure inside the connecting pipe is too high, the valve block is pushed upward to move along the screw, and the spring is compressed until the pressure relief pipe is connected to the valve pipe, and the high-pressure fluid sprays out from the pressure relief pipe to release the pressure and maintain the pipeline safety. The pressure sensor is arranged between the moving plate and the pressing plate to sense the pressure in contact with the spring in real time and transmit the value to the control board;

[0021] 2. In this pressure distribution device, the electric control valve assembly is adjusted through a control panel, the opening degree of the electric control valve assembly is adjusted, and thus the fluid pressure is adjusted. A control board is provided to preset a safety pressure value. When the value of the pressure sensor exceeds the preset safety pressure value, the flashing warning light is started and the speaker is started to generate an audible and visual alarm to remind the staff. A storage battery is provided to provide emergency power for the control component. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional structural schematic diagram of the pressure distribution device in the present utility model;

[0023] Figure 2 This is an exploded view of the pressure distribution device in the present utility model;

[0024] Figure 3 This is an exploded view of the first perspective of the pressure relief valve assembly in the present utility model;

[0025] Figure 4 This is an exploded view of the first perspective of the pressure relief valve assembly in the present utility model;

[0026] Figure 5 This is an exploded view of the control assembly in the present utility model.

[0027] Among them: 1. Electric control valve assembly; 2. Connecting pipe; 3. Jacking pipe; 4. Pressure relief valve assembly; 401. Valve pipe; 402. Pressure relief pipe; 403. Square pipe; 404. Motor; 405. Screw; 406. Slide bar; 407. Moving plate; 408. Pressure sensor; 409. Pressure plate; 410. Spring; 411. Valve block; 5. Control assembly; 501. Housing; 502. Battery; 503. Control board; 504. Warning light; 505. Control screen; 506. Speaker. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Embodiment 1:

[0030] Refer to Figure 1 and Figure 2 which shows a structural example of the pressure distribution device given in this example.

[0031] As can be seen from the figure, this pressure distribution device specifically includes an electric control valve assembly 1. The output end of the electric control valve assembly 1 is fixedly connected with a connecting pipe 2. A jacking pipe 3 is arranged at the upper end of the connecting pipe 2. The upper end of the jacking pipe 3 is fixedly connected with a pressure relief valve assembly 4. The front end of the connecting pipe 2 is fixedly connected with a control assembly 5.

[0032] Further refer to Figure 3 and Figure 4, the pressure relief valve assembly 4 in this embodiment specifically includes a valve pipe 401, a pressure relief pipe 402, a square pipe 403, and a motor 404. Among them, a pressure relief pipe 402 is arranged on the right side of the valve pipe 401, the upper end of the valve pipe 401 is fixedly connected to the square pipe 403, a moving plate 407 is arranged inside the square pipe 403, a pressure sensor 408 is fixedly connected to the lower end of the moving plate 407, a motor 404 is fixedly connected to the upper end of the square pipe 403, a screw rod 405 is fixedly connected to the output end of the motor 404, a spring 410 is sleeved outside the screw rod 405, and a valve block 411 is fixedly connected to the lower end of the spring 410.

[0033] As a further explanation, the pressure relief valve assembly 4 in this embodiment further includes a sliding rod 406 and a pressing plate 409. The sliding rod 406 is fixedly connected to the top end inside the square pipe 403, and the pressing plate 409 is fixedly connected to the lower end of the pressure sensor 408. The pressure relief valve assembly 4 arranged in this way cooperates with the electric control valve assembly 1 to form a pressure distribution device. The electric control valve assembly 1 adjusts the fluid pressure distributed from the main pipeline to the branch pipeline. When the pipeline pressure is too high, the pressure is relieved through the pressure relief valve assembly 4, thereby ensuring the safety of the pipeline.

[0034] As a further explanation, in this pressure relief valve assembly 4, the square pipe 403 is adapted to the moving plate 407. The moving plate 407 is slidably connected to the sliding rod 406 and is threadedly connected to the screw rod 405. Here, by arranging the square pipe 403 and the moving plate 407, starting the motor 404 drives the screw rod 405 to rotate. The rotation of the screw rod 405 drives the threadedly connected moving plate 407 to move up or down along the sliding rod 406, thereby adjusting the stroke of the spring 410, and thus adjusting the pressure of the spring 410 to set the safety pressure of the pressure relief valve assembly 4.

[0035] As a further explanation, in this pressure relief valve assembly 4, the upper and lower ends of the spring 410 are respectively fixedly connected to the pressing plate 409 and the valve block 411. The upper part of the outside of the screw rod 405 is provided with threads, and the lower part of the outside is a smooth cylinder. The valve block 411 is slidably connected to the screw rod 405. Arranged in this way, through the arranged valve block 411, when the pressure inside the connecting pipe 2 is too high, the valve block 411 is pushed upward to move along the screw rod 405, and the spring 410 is compressed until the pressure relief pipe 402 is connected to the valve pipe 401, and the high-pressure fluid sprays out from the pressure relief pipe 402 to release the pressure and maintain the safety of the pipeline. The pressure sensor 408 is arranged between the moving plate 407 and the pressing plate 409, and senses the pressure in contact with the spring 410 in real time and transmits the value to the control board 503.

[0036] Embodiment Two:

[0037] On the basis of the solution of Embodiment One, this embodiment further gives an optimized solution.

[0038] In this embodiment, the specific composition solution of the control component 5 in this pressure distribution device is given.

[0039] Refer to 1 and Figure 5 In this embodiment, the control component 5 specifically includes a housing 501, a storage battery 502, a warning light 504, a control panel 505 and a speaker 506. The storage battery 502 and a control board 503 are arranged inside the housing 501. The warning light 504 is fixedly connected to the upper end of the housing 501, and the control panel 505 and the speaker 506 are arranged at the front end of the housing 501. The control component 5 with such a structure can effectively manage and control the pressure distribution device.

[0040] As a further illustration, the housing 501 here is fixedly connected to the electric control valve assembly 1 and the connecting pipe 2 through a connecting rod. The input end of the electric control valve assembly 1 is fixedly connected to the output end of the connecting pipe 2 and an external pipeline. In such a structure, the electric control valve assembly 1 is adjusted through the control panel 505, and the opening degree of the electric control valve assembly 1 is adjusted, thereby adjusting the fluid pressure.

[0041] As a further illustration, the control board 503 here is electrically connected to the electric control valve assembly 1, the motor 404, the pressure sensor 408, the storage battery 502, the warning light 504, the control panel 505 and the speaker 506. Thus, through the control board 503, a preset safety pressure value is set. When the value of the pressure sensor 408 exceeds the preset safety pressure value, the flashing warning light 504 is started and the speaker 506 is started to generate an audible and visual alarm to remind the staff. The storage battery 502 is provided to supply emergency power for the control component 5.

[0042] The specific composition of the control board 503 here is not limited and can be determined according to actual needs. For example, it can be implemented by adopting an existing stable and reliable control board solution. Its composition and operation process are well-known technologies to those skilled in the art and will not be elaborated here. As an example, the control board here mainly includes a panel, a main control board and a drive board. The respective functions, compositions and connections of the panel, the main control board and the drive board cooperate to achieve the preset safety pressure value. When the value of the pressure sensor 408 exceeds the preset safety pressure value, the flashing warning light 504 is started and the speaker 506 is started to generate an audible and visual alarm. This is a well-known technology to those skilled in the art and will not be elaborated here.

[0043] For the pressure distribution device solution given in this embodiment, the following specifically describes its reference process.

[0044] Combined with Figures 1 to 5As shown, when the present pressure distribution device is in use, a preset safety pressure value is set through the control panel 505. The electric control valve assembly 1 is adjusted through the control panel 505 to adjust the opening degree of the electric control valve assembly 1, thereby adjusting the fluid pressure. The motor 404 is started to drive the screw 405 to rotate. The rotation of the screw 405 drives the threaded moving plate 407 to move up or down along the slide rod 406, thereby adjusting the stroke of the spring 410, and thus adjusting the pressure of the spring 410. The safety pressure of the pressure relief valve assembly 4 is set. The pressure sensor 408 is arranged between the moving plate 407 and the pressing plate 409, and senses the pressure in contact with the spring 410 in real time and transmits the value to the control board 503. When the pressure inside the connecting pipe 2 is too high, the valve block 411 is pushed upward and moves along the screw 405, and the spring 410 is compressed until the pressure relief pipe 402 is connected to the valve pipe 401, and the high-pressure fluid sprays out from the pressure relief pipe 402 to release the pressure and maintain the safety of the pipeline. When the value of the pressure sensor 408 exceeds the preset safety pressure value, the flashing warning light 504 is started and the speaker 506 is started to generate an audible and visual alarm to remind the staff.

[0045] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure distribution device, comprising an electric regulating valve assembly (1), characterized in that: The output end of the electric regulating valve assembly (1) is fixedly connected to a connecting pipe (2), the upper end of the connecting pipe (2) is provided with a top pipe (3), the upper end of the top pipe (3) is fixedly connected to a pressure relief valve assembly (4), and the front end of the connecting pipe (2) is fixedly connected to a control assembly (5); the pressure relief valve assembly (4) comprises a valve pipe (401), a pressure relief pipe (402) and a square pipe (403), the right side of the valve pipe (401) is provided with a pressure relief pipe (402), the valve pipe (401) ) is fixedly connected to the upper end of a square tube (403), a movable plate (407) is arranged inside the square tube (403), a pressure sensor (408) is fixedly connected to the lower end of the movable plate (407), a motor (404) is fixedly connected to the upper end of the square tube (403), a screw (405) is fixedly connected to the output end of the motor (404), a spring (410) is sleeved on the outer side of the screw (405), and a valve block (411) is fixedly connected to the lower end of the spring (410); The pressure relief valve assembly (4) further comprises a slide rod (406) and a pressure plate (409); the slide rod (406) is fixedly connected to the top end of the square tube (403); and the pressure plate (409) is fixedly connected to the bottom end of the pressure sensor (408); The control component (5) comprises a housing (501), a storage battery (502), a control panel (503), a warning light (504), a control screen (505) and a speaker (506); the storage battery (502) and the control panel (503) are arranged inside the housing (501); the warning light (504) is fixedly connected to the upper end of the housing (501); and the control screen (505) and the speaker (506) are arranged at the front end of the housing (501).

2. A pressure distribution device according to claim 1, characterized in that: The square tube (403) is matched with the movable plate (407), the movable plate (407) is slidably connected to the sliding rod (406), and the movable plate (407) is threadedly connected to the screw rod (405).

3. A pressure distribution device according to claim 1, characterized in that: The upper and lower ends of the spring (410) are respectively fixedly connected to the pressure plate (409) and the valve block (411); the upper outer portion of the screw rod (405) is provided with a thread, and the lower outer portion is a smooth cylinder; the valve block (411) is slidably connected to the screw rod (405).

4. A pressure distribution device according to claim 1, characterized in that: The housing (501) is fixedly connected to the electric regulating valve assembly (1) and the connecting pipe (2) via a connecting rod, and the input end of the electric regulating valve assembly (1) and the output end of the connecting pipe (2) are fixedly connected to an external pipeline.

5. A pressure distribution device according to claim 1, characterized in that: The control panel (503) is electrically connected to the electric regulating valve assembly (1), the motor (404), the pressure sensor (408), the battery (502), the warning light (504), the control panel (505), and the speaker (506).

Citation Information

Patent Citations

  • Pipeline pressure test distribution device

    CN217878699U