Pipe fitting with high frost resistance

By using an automatic heating system with electric wire heating layer and temperature sensor in the pipe fittings, the problem of pipe fittings being prone to freezing and cracking in cold areas is solved, and the effect of improving the reliability and service life of pipe fittings is achieved.

CN222992484UActive Publication Date: 2025-06-17BINZHOU DONGLI STAINLESS STEEL PROD
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Patent Information

Application Number
CN202422378371.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-06-17
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In cold areas, pipe fitting systems are prone to brittle fracture and water leakage due to frozen cracks, which affects service life and safety.

Method used

A pipe fitting with high freezing resistance is designed, using electric wire heating layer and temperature sensor, which can be monitored and automatically heated through the controller to prevent the liquid inside the pipe fitting from freezing.

Benefits of technology

It effectively prevents leakage and damage caused by frozen cracks, improves the reliability and service life of pipe fittings, and maintains structural integrity and normal function in low temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe fitting with high frost resistance, which belongs to the field of pipelines and comprises a pipe fitting main body, a waterproof layer is fixedly connected to the inner wall of the pipe fitting main body, an electric wire heating layer is fixedly connected to the inner wall of the waterproof layer, a pipe core is fixedly connected to the inner wall of the electric wire heating layer, and a mounting seat is fixedly connected to the inner wall of the pipe core. And the bottom surface of the mounting seat is fixedly connected with a temperature sensor. Through the controller, the temperature range and the alarm threshold value in the pipe core can be set, then the electric wire heating layer is started to heat the pipe fitting body according to preset requirements, meanwhile, the temperature sensor is used for monitoring the temperature in the pipe core in real time, and when the temperature is reduced to the preset threshold value, the controller can automatically start the electric wire heating layer to heat the pipe core and the pipe fitting body; and liquid in the pipe fitting can be prevented from being frozen, so that leakage and damage caused by frost cracking are avoided, the reliability of the whole pipe fitting is improved, the service life of the pipe fitting can be prolonged, and the pipe fitting is very practical.
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Description

Technical Field

[0001] The utility model relates to the field of pipelines, in particular to a pipe fitting with high anti-freezing performance. Background Technique

[0002] Pipe fittings are a general term for components in a pipeline system that play roles such as connection, control, direction change, flow diversion, sealing, and support. They are an important part of connecting pipelines. According to the connection method, they can be divided into four categories: socket fittings, threaded fittings, flange fittings, and welded fittings. They are an indispensable part of the pipeline system, ensuring that the pipeline can safely and effectively transport fluids (such as water, gas, oil, etc.).

[0003] In cold regions, pipe fitting systems for water supply, heating, etc. often face the risk of freezing and cracking. Due to the shrinkage of the material itself and the ice expansion of water, pipe fittings are prone to brittle fracture, water leakage and other problems, seriously affecting the service life and safety of pipe fittings. Therefore, those skilled in the art have provided a pipe fitting with high anti-freezing performance to solve the problems raised in the above background technique. Content of the Utility Model

[0004] The purpose of the utility model is to provide a pipe fitting with high anti-freezing performance to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pipe fitting with high anti-freezing performance includes a pipe fitting main body. A waterproof layer is fixedly connected to the inner wall of the pipe fitting main body. An electric wire heating layer is fixedly connected to the inner wall of the waterproof layer. A pipe core is fixedly connected to the inner wall of the electric wire heating layer. A mounting seat is fixedly connected to the inner wall of the pipe core. A temperature sensor is fixedly connected to the bottom surface of the mounting seat. An inner pressure-resistant layer is arranged inside the pipe core. A middle heat-insulating layer is fixedly connected to the outer surface of the inner pressure-resistant layer. An anti-freezing layer is fixedly connected to the outer surface of the middle heat-insulating layer.

[0007] As a further scheme of the utility model: Mounting plates are fixedly connected to both the left side surface and the right side surface of the pipe fitting main body. A group of positioning holes are opened on the side surfaces of the two mounting plates away from each other. Fixed pins are threadedly connected to the inner walls of one group of the positioning holes.

[0008] As a further scheme of the utility model: Sealing gaskets are fixedly connected to the side surfaces of the two mounting plates away from each other. The material of the sealing gaskets is rubber.

[0009] As a further scheme of the utility model: An anti-corrosion coating is fixedly connected to the outer surface of the pipe fitting main body. A protective sleeve is sleeved on the outer surface of the pipe fitting main body.

[0010] As a further solution of the present utility model: a marking parameter plate is provided on the front of the pipe fitting main body, and the back of the marking parameter plate is fixedly connected to the front of the pipe fitting main body.

[0011] As a further solution of the present utility model: a potential seat is fixedly connected to the back of the pipe fitting main body, and a power supply interface is fixedly inlaid on the back of the potential seat.

[0012] As a further solution of the present utility model: a controller is fixedly connected to the inner wall of the potential seat, and a status display lamp is fixedly connected to the back of the controller.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] The pipe fitting with high anti-freezing performance can, through the controller, set the temperature range and alarm threshold inside the pipe core, then start the electric wire heating layer to heat the pipe fitting main body according to the preset requirements. At the same time, the temperature sensor is used to monitor the temperature inside the pipe core in real time. When the temperature drops to the preset threshold, the controller can automatically start the electric wire heating layer to heat the pipe core and the pipe fitting main body, which can prevent the liquid inside the pipe fitting from freezing, thereby avoiding leakage and damage caused by freezing cracks. It not only improves the reliability of the entire pipe fitting, but also extends its service life. When in use, through the provided middle heat preservation layer, anti-freezing layer and inner pressure-resistant layer, the pipe fitting main body has good cold resistance, ensuring that the pipe fitting can still maintain its structural integrity and normal function in a low-temperature environment. Description of the Drawings

[0015] Figure 1 It is a three-dimensional structure diagram of a pipe fitting with high anti-freezing performance;

[0016] Figure 2 It is a three-dimensional structure diagram of the rear view angle of a pipe fitting with high anti-freezing performance;

[0017] Figure 3 It is a side sectional view of the pipe fitting main body in a pipe fitting with high anti-freezing performance;

[0018] Figure 4 It is a material composition diagram of the pipe core in a pipe fitting with high anti-freezing performance.

[0019] In the figure: 1. Pipe fitting main body; 2. Anti-corrosion coating; 3. Marking parameter plate; 4. Installation plate; 5. Positioning hole; 6. Fixed pin; 7. Sealing gasket; 8. Protective sleeve; 9. Potential seat; 10. Power supply interface; 11. Controller; 12. Status display lamp; 13. Installation seat; 14. Temperature sensor; 15. Pipe core; 16. Electric wire heating layer; 17. Waterproof layer; 18. Middle heat preservation layer; 19. Anti-freezing layer; 20. Inner pressure-resistant layer. Detailed Embodiments

[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.

[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.

[0022] Please refer to Figures 1 to 4 , in an embodiment of the present utility model, a pipe fitting with high anti-freezing performance, a waterproof layer 17 is fixedly connected to the inner wall of the pipe fitting body 1, an electric wire heating layer 16 is fixedly connected to the inner wall of the waterproof layer 17, a pipe core 15 is fixedly connected to the inner wall of the electric wire heating layer 16, a mounting seat 13 is fixedly connected to the inner wall of the pipe core 15, a temperature sensor 14 is fixedly connected to the bottom surface of the mounting seat 13. An inner pressure-resistant layer 20 is provided inside the pipe core 15, a middle heat-insulating layer 18 is fixedly connected to the outer surface of the inner pressure-resistant layer 20, and an anti-freezing layer 19 is fixedly connected to the outer surface of the middle heat-insulating layer 18. After setting the temperature range and alarm threshold by the controller 11, the electric wire heating layer 16 is started to heat the pipe fitting body 1 according to the preset requirements. At the same time, the temperature inside the pipe core 15 is monitored in real time by the temperature sensor 14. When the temperature drops to the preset threshold, the controller 11 automatically starts the electric wire heating layer 16 to heat the pipe core 15 and the pipe fitting body 1, which can prevent the liquid inside the pipe fitting from freezing, thereby avoiding leakage and damage caused by freezing cracks. This not only improves the reliability of the entire pipe fitting but also extends its service life. Moreover, during use, due to the provided middle heat-insulating layer 18, anti-freezing layer 19, and inner pressure-resistant layer 20, the pipe fitting body 1 has good cold resistance, ensuring that the pipe fitting can still maintain its structural integrity and normal function in a low-temperature environment.

[0023] On the left side and the right side of the pipe fitting main body 1, mounting plates 4 are fixedly connected. On one side of each of the two mounting plates 4 away from each other, a set of positioning holes 5 are provided. Threaded connections are made on the inner walls of one set of positioning holes 5 with fixing pins 6. By providing the mounting plates 4, the positioning holes 5, and the fixing pins 6, it is convenient for the staff to install this device. On one side of each of the two mounting plates 4 away from each other, a sealing gasket 7 is fixedly connected. The material of the sealing gasket 7 is rubber. By providing the sealing gasket 7, the sealing performance of this device can be improved. An anti-corrosion coating 2 is fixedly connected to the outer surface of the pipe fitting main body 1. A protective sleeve 8 is sleeved on the outer surface of the pipe fitting main body 1. By providing the protective sleeve 8, the structural strength of this product can be improved.

[0024] On the front of the pipe fitting main body 1, there is a marking parameter plate 3. The back of the marking parameter plate 3 is fixedly connected to the front of the pipe fitting main body 1. By providing the marking parameter plate 3, the recognition rate of this product can be improved. On the back of the pipe fitting main body 1, a potential seat 9 is fixedly connected. A power supply interface 10 is fixedly inlaid on the back of the potential seat 9. By providing the power supply interface 10, it is convenient for the staff to connect the power supply to the wire heating layer 16. Inside the potential seat 9, a controller 11 is fixedly connected. On the back of the controller 11, a status display lamp 12 is fixedly connected. By providing the status display lamp 12, it is convenient for the staff to understand the internal temperature of the pipe fitting main body 1.

[0025] The working principle of this utility model is as follows: When in use, first move this device to the usage location. Connect the pipe fitting main body 1 with other pipe fittings through the mounting plates 4, the positioning holes 5, and the fixing pins 6. Then connect the power supply to the potential seat 9 through the power supply interface 10. After setting the temperature range and the alarm threshold through the controller 11, start the wire heating layer 16 to heat the pipe fitting main body 1 according to the preset requirements. At the same time, use the temperature sensor 14 to monitor the temperature inside the pipe core 15 in real time. When the temperature drops to the preset threshold, the controller 11 automatically starts the wire heating layer 16 to heat the pipe core 15 and the pipe fitting main body 1. And when in use, due to the provided intermediate heat preservation layer 18, anti-freezing layer 19, and inner pressure-resistant layer 20, the pipe fitting main body 1 has good cold resistance.

[0026] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be construed as limiting the claimed invention.

[0027] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A pipe fitting with high antifreeze performance, comprising a pipe fitting body (1), characterized in that: The inner wall of the pipe body (1) is fixedly connected to a waterproof layer (17), the inner wall of the waterproof layer (17) is fixedly connected to an electric wire heating layer (16), the inner wall of the electric wire heating layer (16) is fixedly connected to a pipe core (15), the inner wall of the pipe core (15) is fixedly connected to a mounting seat (13), the bottom surface of the mounting seat (13) is fixedly connected to a temperature sensor (14), an inner pressure-resistant layer (20) is provided inside the pipe core (15), the outer surface of the inner pressure-resistant layer (20) is fixedly connected to a middle thermal insulation layer (18), and the outer surface of the middle thermal insulation layer (18) is fixedly connected to an antifreeze layer (19).

2. A pipe fitting with high antifreeze performance according to claim 1, characterized in that: The left side surface of the pipe fitting body (1) and the right side surface of the pipe fitting body (1) are both fixedly connected with a mounting plate (4), and a group of positioning holes (5) are respectively provided on the side surfaces of the two mounting plates (4) which are away from each other, wherein the inner walls of one group of the positioning holes (5) are both threadedly connected with a fixing pin (6).

3. A pipe fitting with high antifreeze performance according to claim 2, characterized in that: The side surfaces of the two mounting plates (4) that are away from each other are both fixedly connected with sealing pads (7), and the sealing pads (7) are made of rubber.

4. A pipe fitting with high antifreeze performance according to claim 1, characterized in that: An anti-corrosion coating (2) is fixedly connected to the outer surface of the pipe body (1), and a protective sleeve (8) is provided on the outer surface of the pipe body (1).

5. A pipe fitting with high antifreeze performance according to claim 1, characterized in that: The front side of the pipe fitting body (1) is provided with an identification parameter plate (3), and the back side of the identification parameter plate (3) is fixedly connected to the front side of the pipe fitting body (1).

6. A pipe fitting with high antifreeze performance according to claim 1, characterized in that: A potential seat (9) is fixedly connected to the back of the pipe body (1), and a power supply interface (10) is fixedly embedded on the back of the potential seat (9).

7. A pipe fitting with high antifreeze performance according to claim 6, characterized in that: A controller (11) is fixedly connected to the inner wall of the potential seat (9), and a status display light (12) is fixedly connected to the back of the controller (11).