Mechanical vision light source for mobile detection

Abstract

The utility model provides a mechanical vision light source for mobile detection. The mechanical vision light source is used for detecting chassis faults along with a mobile vehicle for automobile chassis detection. The device is characterized by comprising a floor which is arranged on the mobile vehicle, the floor comprises a first side edge located on the left side in the width direction, a second side edge located on the right side, a first side plate located on the left side in the length direction and a second side plate located on the right side in the length direction, the first side edge and the second side edge are connected with the floor through bolts, and the first side plate and the second side plate are also connected with the floor through bolts. The light uniformizing plate is located in the first groove and fixed, and the flexible LED lamp strip is located in the second groove and fixed. The panel lamp comprises LED lamp beads and a PCB, the PCB is located in the third groove and fixed, and the LED lamp is arranged on the PCB.

Description

Technical Field

[0001] The present application relates to the field of visual light sources, and in particular to a mechanical visual light source for mobile detection. Background Art

[0002] With the continuous development of automobile technology, chassis inspection has become increasingly important in vehicle maintenance and fault diagnosis. Traditional chassis inspection usually relies on manual inspection or the use of fixed inspection equipment. These methods often have problems such as low efficiency, complex operation and insufficient detection accuracy. In order to solve these problems, mechanical vision light sources for mobile detection came into being.

[0003] Although the existing machine vision light source system has made significant improvements in detection accuracy and reliability, it still has certain shortcomings in installation and structural design. The complex installation process and numerous structural components not only increase the manufacturing and maintenance costs, but also put higher requirements on the user's operating skills. Therefore, how to simplify the installation and structural design of machine vision light sources has become a problem that needs to be solved urgently in the industry.

[0004] To sum up, the existing mobile detection mechanical vision light sources have problems such as complex installation and complex structure. There is an urgent need for a mobile detection mechanical vision light source that is easy to install and has a simple structure to meet the needs of modern mobile detection mechanical vision light source cabinets for easy installation and simple structure mobile detection mechanical vision light sources. Utility Model Content

[0005] In view of this, it is necessary to provide a machine vision light source for mobile detection that is easy to install and has a simple structure to solve the above problems.

[0006] The embodiment of the present application provides a mechanical visual light source for mobile detection, which is used to move with a mobile vehicle for automobile chassis detection to detect chassis faults, and is characterized in that it includes a floor, which is arranged on the mobile vehicle, and the floor includes a first side located on the left side in the width direction, a second side located on the right side in the width direction, a first side plate located on the left side in the length direction, and a second side plate located on the right side in the length direction, the first side and the second side are respectively connected to the floor by bolts, and the first side plate and the second side plate are also respectively connected to the floor by bolts, a light-distributing plate, the first side and the second side are both provided with a first groove, the light-distributing plate is located in the first groove, and the light-distributing plate is inserted and fixed in the first groove, a flexible LED light strip, the first side and the second side are both provided with a second groove, the light-distributing plate is located in the second groove, and the flexible LED light strip is inserted and fixed in the second groove, a board lamp, the board lamp includes an LED lamp bead and a PCB board, the first side and the second side are both provided with a third groove, the PCB board is located in the third groove, the PCB board is inserted and fixed in the groove, and the LED lamp is arranged on the PCB board.

[0007] In at least one embodiment of the present application, the floor is integrally cast from an aluminum material.

[0008] In at least one embodiment of the present application, the first side edge and the second side edge are each provided with a first groove, a second groove and a third groove, the first groove, the second groove and the third groove are evenly distributed in the length direction of the first side edge and the second side edge, and the first groove is located at the upper part, the second groove is located in the middle part, and the third groove is located at the lower part.

[0009] In at least one embodiment of the present application, the inner walls of the first side edge and the second side edge are coated with a reflective coating.

[0010] In at least one embodiment of the present application, the light emitting plane of the LED flexible light strip is perpendicular to the central axis of the LED lamp bead.

[0011] In at least one embodiment of the present application, the surface of the panel light is coated with a waterproof layer.

[0012] In at least one embodiment of the present application, the panel lamp is provided with heat dissipation fins, the back side of the panel lamp is arranged away from the LED lamp beads, the heat dissipation fins are arranged on the back side of the panel lamp, and are connected to the back side of the panel lamp through a buckle.

[0013] In at least one embodiment of the present application, a first sealing groove is provided at the connection between the first side and the floor, a second sealing groove is provided at the connection between the second side and the floor, a third sealing groove is provided at the connection between the first side panel and the floor, a fourth sealing groove is provided at the connection between the second side panel and the floor, a fifth sealing groove is provided at the connection between the first side and the first side panel, and a sixth sealing groove is provided at each connection between the second side and the second side panel.

[0014] In at least one embodiment of the present application, a sealing strip is provided in all the sealing grooves, and the sealing grooves and the sealing strips are interference fit.

[0015] In at least one embodiment of the present application, a seventh sealing groove is provided in the first groove, a sealing strip is provided in the seventh sealing groove, and the light-distributing plate is interference-fitted with the seventh sealing groove.

[0016] The above-mentioned mechanical vision light source for mobile detection is provided by arranging multi-groove connecting working elements (including the panel lamp, the light-diffusing plate and the LED flexible light strip) on the first and second sides. Compared with the traditional connection method, it only needs to insert the components into the pre-designed grooves, without the need for complicated tools and operations, which significantly simplifies the installation process and connection structure. The floor and the first and second sides, and the floor and the first and second side panels are fixedly connected by bolts. The bolt connection can be easily disassembled and reinstalled, which is convenient for maintenance, repair and replacement of parts, significantly reducing the difficulty of maintenance and installation. The bolt connection also has a high connection strength, which can avoid the loosening of the bolts caused by the collision of the chassis with the shell (including the first and second side panels, the first and second side edges and the floor) during maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Axial exploded view of a machine vision light source for motion detection.

[0018] Figure 2 This is the structure diagram of the panel light.

[0019] Figure 3 This is an expanded view of the machine vision light source for motion detection.

[0020] Main component symbols

[0021] 1. Floor; 2. Light-diffusing plate; 3. Flexible LED light strip; 4. Panel light; 5. First side; 6. Second side; 7. First side panel; 8. Second side panel; 9. First groove; 10. Second groove; 11. Flexible LED light strip; 12. LED lamp beads; 13. PCB board; 14. Third groove; 15. Heat dissipation fins; 16. First sealing groove; 17. Second sealing groove; 18. Third sealing groove; 19. Fourth sealing groove; 20. Fifth sealing groove; 21. Sixth sealing groove; 22. Seventh sealing groove; 23. A mechanical vision light source for mobile detection. DETAILED DESCRIPTION

[0022] The embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0023] It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "located on" another component, it may be directly located on the other component or there may be a central component at the same time. The terms "top", "bottom", "upper", "lower", "left", "right", "front", "back", and similar expressions used herein are for illustrative purposes only.

[0024] An embodiment of the present application provides a mechanical visual light source for mobile detection, including a floor, which is arranged on a mobile vehicle, and the floor includes a first side located on the left side in the width direction, a second side located on the right side in the width direction, a first side panel located on the left side in the length direction, and a second side panel located on the right side in the length direction, the first side and the second side are respectively connected to the floor by bolts, and the first side panel and the second side panel are also respectively connected to the floor by bolts, a light-distributing plate, the first side and the second side are both provided with a first groove, the light-distributing plate is located in the first groove, and the light-distributing plate is inserted and fixed in the first groove, a flexible LED light strip, the first side and the second side are both provided with a second groove, the light-distributing plate is located in the second groove, and the flexible LED light strip is inserted and fixed in the second groove, a board lamp, the board lamp includes an LED lamp bead and a PCB board, the first side and the second side are both provided with a third groove, the PCB board is located in the third groove, the PCB board is inserted and fixed in the groove, and the LED lamp is arranged on the PCB board.

[0025] Some embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0026] See also Figure 1-Figure 3, an embodiment of the present application provides a machine vision light source for motion detection, comprising:

[0027] A floor 1 is provided on the mobile vehicle, the floor 1 comprising a first side edge 5 located on the left side in the width direction, a second side edge 6 located on the right side in the width direction, a first side plate 7 located on the left side in the length direction, and a second side plate 8 located on the right side in the length direction, the first side edge 5 and the second side edge 6 are respectively connected to the floor 1 by bolts, and the first side plate 7 and the second side plate 8 are also respectively connected to the floor 1 by bolts;

[0028] The light diffuser 2, the first side 5 and the second side 6 are both provided with a first groove 9, the light diffuser 2 is located in the first groove 9, and the light diffuser 2 is inserted and fixed in the first groove 9;

[0029] The flexible LED light strip 11, the first side 5 and the second side 6 are both provided with a second groove 10, the light homogenizing plate 2 is located in the second groove 10, and the flexible LED light strip 11 is inserted into and fixed in the second groove 10;

[0030] The panel lamp 4 includes an LED lamp bead 12 and a PCB board. The first side 5 and the second side 6 are both provided with a third groove 14. The PCB board is located in the third groove 14. The PCB board is inserted and fixed in the groove. The LED lamp is arranged on the PCB board.

[0031] Specifically, the floor 1 serves as the basic structure of the entire device, providing stable and solid support. The first and second side edges 6 and the side panels are fixed by bolts to ensure that the structure of the device is stable and easy to assemble and disassemble. The light-distributing plate 2 is inserted into the first groove 9 to ensure that the light source is evenly distributed, avoiding shadows and light spots, improving the lighting effect and making the light uniform, improving the accuracy and efficiency of detection, and reducing misjudgment. The flexible LED light strip 11 is inserted into the second groove 10 to provide adjustable and flexible lighting, ensuring that the light strip is stably fixed, the LED lamp beads 12 of the panel lamp 4 provide high-brightness lighting, the PCB board 13 ensures the stability of the circuit, and the third groove 14 provides fixation and protection. In at least one embodiment of the present application, the floor 1 is integrally cast from aluminum material.

[0032] Furthermore, aluminum material has excellent strength and lightweight properties. Aluminum material can not only provide sufficient mechanical strength to bear the weight of the device and the stress generated during use, but also effectively reduce the weight of the entire device. The one-piece casting process can reduce or eliminate seams and connections during the assembly process, increase structural integrity and reliability, and reduce possible stress concentration points and failure points.

[0033] Furthermore, the aluminum floor 1 has high strength and high rigidity, and can provide stable support while maintaining lightness, ensuring that the device is not easily deformed or damaged during movement and operation. The lightweight characteristics of aluminum materials help to reduce the weight of the entire device, reduce the load of the mobile vehicle, and improve mobile flexibility and operational efficiency. Aluminum materials have good corrosion resistance and can be used for a long time in humid or harsh environments, extending the service life of the device. One-piece casting reduces the number and complexity of parts and reduces the difficulty and cost of maintenance.

[0034] In a specific example, the first side edge 5 and the second side edge 6 are both provided with a first groove 9, a second groove 10 and a third groove 14, the first groove 9, the second groove 10 and the third groove 14 are evenly distributed in the length direction of the first side edge 5 and the second side edge 6, and the first groove 9 is located at the upper part, the second groove 10 is located in the middle part, and the third groove 14 is located at the lower part.

[0035] Specifically, the arrangement and uniform distribution of the first, second and third grooves 14 provide different installation and fixing positions, ensuring that each component can be securely installed at different heights and positions. The layout of the upper, middle and lower grooves helps to achieve a modular design of the device, facilitating the installation, maintenance and replacement of components.

[0036] Furthermore, the position and number of multiple grooves ensure that each component is installed firmly, avoid loosening and falling off, and improve the overall stability and reliability of the device. Through the layout of grooves at different heights, the distribution of light sources can be better controlled to ensure uniform lighting in the detection area, reduce lighting blind spots and shadows, and improve detection accuracy. The evenly distributed grooves and modular design make the installation and disassembly of each component more convenient, reduce the difficulty and time of maintenance and replacement, and improve the operability of the device.

[0037] In a specific example, the inner walls of the first side edge 5 and the second side edge 6 are both coated with a reflective coating.

[0038] Specifically, a reflective coating is coated on the inner walls of the first side edge 5 and the second side edge 6. The high reflectivity of the reflective coating is used to reflect light on the inner walls of the sides to improve the overall lighting effect. The reflective coating can reflect light from the sides and bottom, enhance the uniform distribution of light, and avoid light concentration in a specific area.

[0039] Furthermore, the reflective coating can reflect and redistribute light, improve the utilization efficiency of the light source, enhance the light intensity, ensure that the entire detection area receives uniform and sufficient lighting, and reduce the generation of shadows and light spots by reflecting light, providing clearer images, and improving detection accuracy and effects. The reflective coating improves the utilization rate of the light source, reduces the power demand of a single light source, helps to extend the service life of the light source, and reduces maintenance costs.

[0040] In a specific example, the light emitting plane of the LED flexible light strip is perpendicular to the central axis of the LED lamp bead 12 .

[0041] Specifically, the light-emitting plane of the LED flexible light strip is set to be perpendicular to the central axis of the LED lamp bead 12, which means that the light-emitting directions of the light sources are perpendicular to each other, forming a cross-lighting layout. This layout design can maximize the use of the light emitted by the light source, ensure that the light is evenly distributed in the detection area, and reduce blind spots and overlapping light spots.

[0042] In a specific example, the surface of the panel light is coated with a waterproof layer.

[0043] Specifically, a waterproof layer is coated on the surface of the panel light. The main purpose is to prevent water and moisture from eroding the panel light and the electronic components thereon. The waterproof layer can effectively isolate external water and moisture, prevent them from entering the interior of the panel light, and protect the electronic components from being affected by moisture.

[0044] Furthermore, the coating of the waterproof layer can significantly extend the service life of the panel light and the electronic components thereon, reduce circuit short circuits and component damage caused by moisture, and the waterproof layer ensures that the device can still work stably in a humid or wet environment, thereby improving the reliability and durability of the equipment. Through the protection of the waterproof layer, the failure and maintenance requirements caused by moisture intrusion are reduced, thereby reducing the overall maintenance cost.

[0045] In a specific example, the panel lamp is provided with a heat dissipation fin 15, and the back of the panel lamp is arranged away from the LED lamp beads 12. The heat dissipation fin 15 is arranged on the back of the panel lamp and connected to the back of the panel lamp through a buckle.

[0046] Specifically, the heat dissipation fins 15 are designed on the back of the panel lamp, which expands the heat dissipation surface area of ​​the panel lamp and effectively improves the heat dissipation efficiency. The LED lamp beads 12 generate heat when working. The heat dissipation fins 15 help to quickly dissipate the heat to the surrounding environment by increasing the contact area and enhancing air flow, thereby effectively reducing the operating temperature of the LED and improving its stability and life.

[0047] Furthermore, the design of being away from the LED lamp bead 12 protects the LED lamp bead 12: the heat sink fin 15 is installed on the back of the LED lamp bead 12, which effectively isolates the direct heat conduction path and reduces the risk of the LED lamp bead 12 being heated. This design can protect the LED lamp bead 12 from excessive temperature, thereby reducing performance degradation or premature damage caused by heat.

[0048] Furthermore, the use of a buckle to connect the heat sink fin 15 and the back of the panel light can ensure that the structure between the two is stable and not easy to loosen or fall off. This connection method can maintain stability in an environment with vibration or harsh working conditions, ensuring that the heat sink fin 15 always effectively contacts the back of the panel light.

[0049] In a specific example, a first sealing groove 16 is provided at the connection between the first side edge 5 and the floor 1, a second sealing groove 17 is provided at the connection between the second side edge 6 and the floor 1, a third sealing groove 18 is provided at the connection between the first side panel 7 and the floor 1, a fourth sealing groove 19 is provided at the connection between the second side panel 8 and the floor 1, a fifth sealing groove 20 is provided at the connection between the first side edge 5 and the first side panel 7, and a sixth sealing groove 21 is provided at each connection between the second side edge 6 and the second side panel 8.

[0050] Specifically, the presence of each sealing groove means that a sealing device or sealing material is set there to prevent dust, water vapor or other external impurities from entering the interior of the light source. Through effective sealing design, the internal electronic components and light source components can be protected from environmental moisture and pollutants, thereby extending the service life of the equipment and improving reliability.

[0051] In a specific example, a sealing strip is provided in all the sealing grooves, and the sealing grooves and the sealing strips are interference fit.

[0052] Specifically, the sealing strip is used to fill the sealing groove. Its main function is to create a sealed isolation layer to prevent dust, moisture or other external contaminants from entering the internal space of the light source. The high elasticity and compression performance of the sealing strip can effectively fill and seal the gap in the groove, ensuring a good sealing effect under various environmental conditions.

[0053] Furthermore, interference fit is an engineering design, which means that the sealing strip is designed to be slightly larger than the sealing groove. During installation, a certain amount of pressure or force needs to be applied to insert it into the groove. This tight fit ensures that the sealing strip can be firmly fixed in the groove and is not easy to loosen or fall off. Since the interference fit can ensure close contact between the sealing strip and the groove, the sealing effect is more stable and reliable, which improves the protection performance of the equipment and the reliability of long-term use.

[0054] In a specific example, a seventh sealing groove 22 is provided in the first groove 9 , a sealing strip is provided in the seventh sealing groove 22 , and the light-distributing plate is interference-fitted with the seventh sealing groove 22 .

[0055] Specifically, by setting the seventh sealing groove 22 inside the first groove 9, the sealing strip is effectively protected from the influence of the external environment, such as dust, moisture, etc., so as to extend the service life of the sealing strip and improve the sealing performance. The sealing strip is installed in the seventh sealing groove 22 to fill and seal the space of the seventh sealing groove 22. The function of the sealing strip is to ensure that no leakage occurs during the operation of the device. It provides reliable sealing performance to prevent liquid, gas or solid particles from entering the gap between the first groove 9 and the seventh sealing groove 22, and protects the key components and electronic components inside the device from damage. The interference fit between the light-distributing plate 2 and the seventh sealing groove 22 means that the light-distributing plate 2 is slightly larger than the seventh sealing groove 22 to ensure a close fit between them. The interference fit improves the mechanical stability and sealing between the light-distributing plate 2 and the seventh sealing groove 22. This design prevents the light-distributing plate 2 from loosening or shifting during vibration or movement, thereby ensuring the stability and reliability of the light source system. The above-mentioned mechanical vision light source for mobile detection is provided by arranging multi-groove connecting working elements (including the panel lamp, the light-diffusing plate and the LED flexible light strip) on the first and second sides. Compared with the traditional connection method, it only needs to insert the components into the pre-designed grooves, without the need for complicated tools and operations, which significantly simplifies the installation process and connection structure. The floor and the first and second sides, and the floor and the first and second side panels are fixedly connected by bolts. The bolt connection can be easily disassembled and reinstalled, which is convenient for maintenance, repair and replacement of parts, significantly reducing the difficulty of maintenance and installation. The bolt connection also has a high connection strength, which can avoid the loosening of the bolts caused by the collision of the chassis with the shell (including the first and second side panels, the first and second side edges and the floor) during maintenance.

[0056] The above is only an implementation method of the present application. It should be pointed out that a person skilled in the art can make improvements without departing from the inventive concept of the present application, but these improvements are within the scope of protection of the present application.

Claims

1. A mobile detection machine vision light source, used to move with a mobile vehicle for automobile chassis detection to detect chassis faults, characterized in that: include: A floor, arranged on the mobile vehicle, the floor comprising a first side located on the left side in the width direction, a second side located on the right side in the width direction, a first side plate located on the left side in the length direction, and a second side plate located on the right side in the length direction, the first side and the second side are respectively connected to the floor by bolts, and the first side plate and the second side plate are also respectively connected to the floor by bolts; A light-dispersing plate, wherein the first side edge and the second side edge are both provided with a first groove, the light-dispersing plate is located in the first groove, and the light-dispersing plate is inserted into and fixed in the first groove; A flexible LED light strip, wherein the first side and the second side are both provided with a second groove, the light-distributing plate is located in the second groove, and the flexible LED light strip is inserted into and fixed in the second groove; The panel lamp comprises an LED lamp bead and a PCB board. The first side and the second side are both provided with a third groove. The PCB board is located in the third groove. The PCB board is inserted into and fixed in the groove. The LED lamp is arranged on the PCB board.

2. The machine vision light source for mobile detection according to claim 1, characterized in that: The floor is integrally cast from aluminum material.

3. The machine vision light source for mobile detection according to claim 1, characterized in that: The first side edge and the second side edge are both provided with a first groove, a second groove and a third groove, which are evenly distributed in the length direction of the first side edge and the second side edge, and the first groove is located at the upper part, the second groove is located in the middle part, and the third groove is located at the lower part.

4. The machine vision light source for mobile detection according to claim 3, characterized in that: The inner walls of the first side edge and the second side edge are both coated with a reflective coating.

5. The machine vision light source for mobile detection according to claim 1, characterized in that: The light emitting plane of the flexible LED light strip is perpendicular to the central axis of the LED lamp bead.

6. The machine vision light source for mobile detection according to claim 1, characterized in that: The surface of the panel lamp is coated with a waterproof layer.

7. The machine vision light source for mobile detection according to claim 5, characterized in that: The panel lamp is provided with heat dissipation fins. The back of the panel lamp is arranged away from the LED lamp beads. The heat dissipation fins are arranged on the back of the panel lamp and connected to the back of the panel lamp through buckles.

8. The machine vision light source for mobile detection according to claim 1, characterized in that: It includes a first sealing groove at the connection between the first side and the floor, a second sealing groove at the connection between the second side and the floor, a third sealing groove at the connection between the first side panel and the floor, a fourth sealing groove at the connection between the second side panel and the floor, a fifth sealing groove at the connection between the first side and the first side panel, and a sixth sealing groove at each connection between the second side and the second side panel.

9. The machine vision light source for mobile detection according to claim 8, characterized in that: All sealing grooves are provided with sealing strips, and the sealing grooves and the sealing strips are interference fit.

10. The machine vision light source for mobile detection according to claim 1, characterized in that: A seventh sealing groove is provided in the first groove, a sealing strip is provided in the seventh sealing groove, and the light-distributing plate is interference-fitted with the seventh sealing groove.

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