Pin lock detection device with functions of detecting and assembling steel balls
By designing a pin lock detection device with both detection and assembly functions, the problems of low efficiency and high cost in the prior art are solved, automated detection and assembly are realized, and productivity and automation are improved.
Patent Information
- Application Number
- CN202421703961.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, the detection and assembly efficiency of the automotive gearbox pin lock is low, the labor cost is high, and the detection and assembly time is long.
A pin lock detection device with both detection and assembly of steel balls is designed, including a load bearing mechanism, an outer diameter detection mechanism, a height detection mechanism, a flip mechanism, a steel ball assembly mechanism, a pressurized mechanism, a steel ball rolling detection mechanism and a mobile conveying mechanism on the working plate to realize automated inspection and assembly.
Through automated inspection and assembly, productivity is improved, labor costs are reduced, inspection and assembly time is shortened, and automation is improved.
Smart Images

Figure CN222993698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a pin lock detection device with functions of both detecting and assembling steel balls. Background Art
[0002] In an automotive transmission, a pin lock with a cylindrical structure is used. One end of the pin lock has a blind hole and the other end has a spherical groove. Steel balls are installed in the hemispherical groove. The produced pin locks need to be detected for multiple dimensions. The existing method is to manually detect the dimensions of the pin locks, and then install the steel balls into the hemispherical groove and use measuring tools such as vernier calipers and micrometers to detect the dimensions of the pin locks. Due to the large number and high demand of transmission pin locks, manual detection has low efficiency, long detection and assembly time, and high labor cost. Summary of the Utility Model
[0003] The utility model aims to solve the above defects and provides a pin lock detection device with functions of both detecting and assembling steel balls.
[0004] In order to overcome the defects in the background art, the technical solution adopted by the utility model to solve its technical problems is: a pin lock detection device with functions of both detecting and assembling steel balls, including a working plate, on which a loading mechanism for carrying and supporting the pin lock, an outer diameter detection mechanism for detecting the outer diameter of the pin lock, a height detection mechanism for detecting the height of the pin lock, a flipping mechanism for flipping the pin lock, a steel ball assembly mechanism for placing steel balls at the hemispherical groove of the pin lock, a pressing mechanism for pressing the steel balls into the hemispherical groove of the pin lock, a steel ball rolling detection mechanism for detecting the smoothness of the steel balls rolling in the hemispherical groove of the pin lock, and a moving and conveying mechanism for moving the pin lock forward by a positional tolerance to enter the next process are provided;
[0005] The outer diameter detection mechanism, the height detection mechanism, the flipping mechanism, the steel ball assembly mechanism, the pressing mechanism, and the steel ball rolling detection mechanism are arranged side by side in sequence from left to right on the working plate.
[0006] Further improvement includes that an automatic feeding mechanism for automatically feeding the pin locks onto the loading mechanism is provided on the working plate.
[0007] Further improvement includes that two height detection mechanisms are arranged between the outer diameter detection mechanism and the flipping mechanism.
[0008] Further improvement includes that a height detection mechanism is arranged between the pressing mechanism and the steel ball rolling detection mechanism.
[0009] Further improvement includes that a discharge chute for discharging the pin locks is arranged at the output end of the loading mechanism.
[0010] Further improvements include that the mobile conveying mechanism includes an X-axis moving unit, a Y-axis moving unit, and a loading crossbar. The Y-axis moving unit is arranged on the X-axis moving unit to drive the Y-axis moving unit to move along the axial direction of the bearing mechanism. The Y-axis moving unit is connected to the loading crossbar to drive the moving arm to move in the radial direction of the bearing mechanism. A plurality of moving arms are arranged in parallel on the loading crossbar. A receiving opening is formed at the end of the moving arm so that a pin lock can be clamped into the receiving opening and drive the pin lock to move on the bearing mechanism.
[0011] Further improvements include that the receiving opening adopts a rectangular or isosceles trapezoidal structure.
[0012] Further improvements include that the outer diameter detection mechanism includes a lifting unit A and a deformation block. The deformation block is connected to the lifting unit A to drive the deformation block to move up and down. A U-shaped opening and rectangular openings that are semi-open on both sides of the U-shaped opening are formed through the deformation block to form an elastic part on the deformation block. The right detection clamping plate connected below the elastic part and the left detection clamping plate connected below the deformation block cooperate to clamp the outer diameter of the pin lock. The distance measuring sensor A arranged on the deformation block penetrates into the deformation block and extends into the U-shaped opening to detect the deformation amount of the elastic part. A cylinder mounting part A that moves up and down together with the deformation block is arranged on the lifting unit A. A push head is connected to the output end of the push cylinder arranged on the cylinder mounting part A. The push head penetrates into the deformation block and extends into the U-shaped opening to push the elastic part to deform, so that the right detection clamping plate cooperates with the left detection clamping plate to open.
[0013] Further improvements include that the height detection mechanism includes a lifting unit B, a lifting member, a detection plate, and a distance sensor B. The lifting member, the detection plate, and the distance sensor B are arranged on the lifting unit B to drive the lifting member and the detection plate to move up and down. And the distance sensor B is located directly below the detection plate. A mounting head is arranged on the lifting member, and a pressing head is detachably arranged on the mounting head.
[0014] Further improvements include that a horizontal cylinder is installed on the lifting unit B. The output end of the horizontal cylinder passes through the lifting unit B and is connected to a connecting member to drive the connecting member to move directly below the pressing head. And a calibration block is arranged on the connecting member.
[0015] Further improvements include that the steel ball assembly mechanism includes a lifting unit C and a steel ball conveying unit for placing steel balls into the spherical holes of the pin lock. The lifting unit C is connected to the steel ball conveying unit to drive the steel ball conveying unit to move up and down.
[0016] Further improvements include that the steel ball conveying unit comprises a conveying plate. A falling channel for loading steel balls is vertically penetrated inside the conveying plate, and a cylinder mounting member B is arranged outside. A positioning cylinder A is arranged on the cylinder mounting member B. A limiting piece connected to the output end of the positioning cylinder A radially penetrates into the falling channel to limit and intercept the steel balls.
[0017] Further improvements include that the steel ball conveying unit comprises a conveying block, a connecting bearing member and a pressing cylinder. The pressing cylinder and the conveying block are arranged on the connecting bearing member. The pressing cylinder is located directly above the conveying block. The output end of the pressing cylinder extends into a pressing channel vertically penetrated inside the conveying block. The pressing channel is connected to an inclined channel obliquely opened inside the conveying block. A positioning cylinder B is arranged on the conveying block. The output end of the positioning cylinder B radially penetrates into the inclined channel to intercept and limit the steel balls.
[0018] Further improvements include that the steel ball rolling detection mechanism comprises a lifting unit D, a lifting connecting block and a detection mounting bracket. The lifting unit D is connected to the detection mounting bracket through the lifting connecting block to drive the detection mounting bracket to move up and down. Two rotating shafts are horizontally arranged side by side and rotatably on the detection mounting bracket. Detection cylinders that are respectively connected to the front ends of the rotating shafts and simultaneously fit on the surface of the steel balls are provided. The rear end of one of the rotating shafts is connected to a driven wheel. A detection motor is installed on the detection mounting bracket. A driving wheel connected to the output end of the detection motor is connected to the driven wheel through a belt to achieve belt drive. The rear end of the other rotating shaft is connected to an encoder arranged on the detection mounting bracket.
[0019] Further improvements include that the bearing mechanism comprises a bearing plate for bearing pin locks, guide bars and support columns. Support columns are arranged below the bearing plate, and guide bars for guiding the movement of the pin locks are arranged above.
[0020] Further improvements include that a recycling mechanism for recycling unqualified pin locks is provided on the side of the bearing plate. The recycling mechanism is located between the height detection mechanism and the flipping mechanism, between the height detection mechanism and the outer diameter detection mechanism, and behind the steel ball rolling detection mechanism.
[0021] Further improvements include that the recycling mechanism comprises a fixed bracket and an opening and closing cylinder arranged on the fixed bracket. The output end of the opening and closing cylinder is connected to an opening and closing plate. The opening and closing plate is located in a window opened on the bearing plate. When the window is opened and closed, the pin locks fall under the limitation of the guide bars for recycling.
[0022] Further improvements include that a recycling box for recycling unqualified pin locks is placed below the window.
[0023] The beneficial effects of the present utility model are as follows: While detecting the size of the locking pin, this design also detects the locking pin assembled with steel balls, which improves the production efficiency while reducing the labor cost, greatly shortens the detection and steel ball assembly time, and has a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0025] Figure 1 is the axonometric view of the present utility model;
[0026] Figure 2 is the axonometric view of the outer diameter detection mechanism in the present utility model;
[0027] Figure 3 is the front view of the outer diameter detection mechanism in the present utility model;
[0028] Figure 4 is the front view of the deformation block in the present utility model;
[0029] Figure 5 is the axonometric view of the height detection mechanism in the present utility model;
[0030] Figure 6 is the left view of the height detection mechanism in the present utility model;
[0031] Figure 7 is the axonometric view of the first embodiment of the steel ball assembly mechanism in the present utility model;
[0032] Figure 8 is the left view of the first embodiment of the steel ball assembly mechanism in the present utility model;
[0033] Figure 9 is the side sectional view of the conveying plate in the present utility model;
[0034] Figure 10 is the axonometric view of the second embodiment of the steel ball assembly mechanism in the present utility model;
[0035] Figure 11 is the side sectional view of the conveying block in the present utility model;
[0036] Figure 12 is the axonometric view of the steel ball rolling detection mechanism in the present utility model;
[0037] Figure 13 is the left view of the steel ball rolling detection mechanism in the present utility model;
[0038] Figure 14 is Figure 1 the enlarged view of A in
[0039] In the figure, 1 - mobile conveying mechanism, 2 - working plate, 3 - automatic feeding mechanism, 4 - outer diameter detection mechanism, 5 - height detection mechanism, 6 - flipping mechanism, 7 - steel ball assembly mechanism, 8 - pressing mechanism, 9 - steel ball rolling detection mechanism, 10 - recycling mechanism, 11 - discharge chute, 12 - bearing mechanism;
[0040] 101 - X-axis moving unit, 102 - Y-axis moving unit, 103 - loading crossbar, 104 - moving arm, 105 - receiving opening, 106 - window;
[0041] 41 - lifting unit A, 42 - pushing cylinder, 43 - distance measuring sensor A, 44 - left detection clamping plate, 45 - right detection clamping plate, 46 - deformation block, 47 - cylinder mounting part A, 48 - pushing head, 49 - rectangular opening, 410 - U-shaped opening, 411 - elastic part;
[0042] 51 - pressing head, 52 - alignment block, 53 - mounting head, 54 - lifting member, 55 - lifting unit B, 56 - detection plate, 57 - distance sensor B, 58 - horizontal cylinder, 59 - connecting member;
[0043] 71 - lifting unit C, 72 - steel ball conveying unit, 721 - conveying plate, 722 - clamping cylinder A, 723 - cylinder mounting part B, 724 - limiting piece, 725 - falling channel, 726 - pressing cylinder, 727 - conveying block, 728 - clamping cylinder B, 729 - connecting bearing member, 7210 - inclined channel, 7211 - pressing channel;
[0044] 91 - detection cylinder, 92 - rotating shaft, 93 - detection mounting bracket, 94 - encoder, 95 - detection motor, 96 - lifting connection block, 97 - lifting unit D, 98 - belt, 99 - driving wheel, 910 - driven wheel;
[0045] 1001 - fixed bracket, 1002 - opening and closing cylinder, 1003 - opening and closing plate;
[0046] 121 - bearing plate, 122 - guiding strip, 123 - pillar. Detailed implementation manners
[0047] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments in the present utility model belong to the scope of protection of the present utility model.
[0048] According to Figure 1As shown in the figure, a pin lock detection device with both detection and steel ball assembly functions includes a working plate 2. On the working plate 2, there are a bearing mechanism 12 for bearing and supporting the pin lock, an outer diameter detection mechanism 4 for detecting the outer diameter of the pin lock, a height detection mechanism 5 for detecting the height of the pin lock, a flipping mechanism 6 for flipping the pin lock, a steel ball assembly mechanism 7 for placing steel balls at the hemispherical groove of the pin lock, a pressing mechanism 8 for pressing the steel balls into the hemispherical groove of the pin lock, a steel ball rolling detection mechanism 9 for detecting the smoothness of the steel balls rolling in the hemispherical groove of the pin lock, and a moving and conveying mechanism 1 for moving the pin lock forward by one positional tolerance to enter the next process.
[0049] On the working plate 2, the outer diameter detection mechanism 4, the height detection mechanism 5, the flipping mechanism 6, the steel ball assembly mechanism 7, the pressing mechanism 8, and the steel ball rolling detection mechanism 9 are arranged side by side from left to right in sequence.
[0050] An automatic feeding mechanism 3 is also provided on the working plate 2, which is used to automatically convey the pin lock to the bearing mechanism 12, or the pin lock can also be moved to the bearing mechanism 12 by a manipulator.
[0051] Two height detection mechanisms 5 are arranged between the outer diameter detection mechanism 4 and the flipping mechanism 6 to respectively detect the inner hole depth and the total height of the pin lock. In a further embodiment, a height detection mechanism 5 is arranged between the pressing mechanism 8 and the steel ball rolling detection mechanism 9 to detect the total height of the pin lock after loading the steel balls.
[0052] An output chute 11 is arranged at the output end of the bearing mechanism 12. The pin locks with steel balls assembled and qualified in size enter the output chute 11 and are thus output, and the qualified and assembled pin locks are collected.
[0053] According to Figure 1 As shown in the figure, the moving and conveying mechanism 1 includes an X-axis moving unit 101, a Y-axis moving unit 102, and a loading crossbar 103. The Y-axis moving unit 102 is arranged on the X-axis moving unit 101 to drive the Y-axis moving unit 102 to move along the axial direction of the bearing mechanism 12. The Y-axis moving unit 102 is connected to the loading crossbar 103 to drive the moving arm 104 to move in the radial direction of the bearing mechanism 12. A plurality of moving arms 104 are arranged in parallel on the loading crossbar 103. An accommodation opening 105 is opened at the end of the moving arm 104 so that the pin lock can be clamped into the accommodation opening 105 and driven to move on the bearing mechanism 12. The loading crossbar 103 is driven to reciprocate by the X-axis moving unit 101 and the Y-axis moving unit 102, so that the pin locks on the bearing mechanism 12 move forward by one positional tolerance in sequence. In a further embodiment, the accommodation opening 105 adopts a rectangular or isosceles trapezoidal structure, which is convenient for driving the lock pin to move on the bearing mechanism 12.
[0054] According to Figure 2 、 Figure 3 and Figure 4 As shown, the outer diameter detection mechanism 4 includes a lifting unit A41 and a deformation block 46. The deformation block 46 is connected to the lifting unit A41 to drive the deformation block 46 to move up and down. A U-shaped opening 410 and rectangular openings 49 that are semi-open on both sides of the U-shaped opening 410 are formed through the deformation block 46, so as to form an elastic part 411 on the deformation block 46. The right detection clamping plate 45 connected below the elastic part 411 and the left detection clamping plate 44 connected below the deformation block 46 cooperate to clamp the outer diameter of the pin lock. The distance measuring sensor A43 provided on the deformation block 46 penetrates into the deformation block 46 and extends into the U-shaped opening 410 to detect the deformation amount of the elastic part 411. A cylinder mounting part A47 that moves up and down together with the deformation block 46 is provided on the lifting unit A41. A push head 48 is connected to the output end of the push cylinder 42 provided on the cylinder mounting part A47. The push head 48 penetrates into the deformation block 46 and extends into the U-shaped opening 410 to push the elastic part 411 to deform, so that the right detection clamping plate 45 cooperates with the left detection clamping plate 44 to open, and then the pin lock enters between the right detection clamping plate 45 and the left detection clamping plate 44. After the elastic part 411 is reset, the right detection clamping plate 45 and the left detection clamping plate 44 clamp the pin lock. The deformation amount of the elastic part 411 is detected by the distance measuring sensor A43 to check the outer diameter of the pin lock.
[0055] According to Figure 5 and Figure 6 As shown, the height detection mechanism 5 includes a lifting unit B55, a lifting member 54, a detection plate 56, and a distance sensor B57. The lifting member 54, the detection plate 56, and the distance sensor B57 are arranged on the lifting unit B55 to drive the lifting member 54 and the detection plate 56 to move up and down. The distance sensor B57 is located directly below the detection plate 56 to detect the displacement amount of the detection plate 56, and then detect the height of the pin lock. An installation head 53 is provided on the lifting member 54, and a pressing head 51 is detachably provided on the installation head 53. By replacing the pressing heads 51 with different diameters, the total height or the inner hole depth of the pin lock can be detected.
[0056] To ensure the accuracy of detection, according to Figure 6 As shown, a horizontal cylinder 58 is installed on the lifting unit B55. The output end of the horizontal cylinder 58 passes through the lifting unit B55 and is connected to a connecting member 59 to drive the connecting member 59 to move directly below the pressing head 51. A calibration block 52 is provided on the connecting member 59. The pressing head 51 descends and fits on the calibration block 52 for reference parameter calibration to ensure the accuracy of the pin lock height and the pin lock inner hole depth detection.
[0057] According to Figure 7As shown, the steel ball assembly mechanism 7 includes a lifting unit C71 and a steel ball conveying unit 72 for placing steel balls into the pin lock spherical holes. The lifting unit C71 is connected to the steel ball conveying unit 72 to drive the steel ball conveying unit 72 to move up and down. When the pin lock moves below the steel ball conveying unit 72, the steel ball conveying unit 72 descends to place the steel balls on the pin lock spherical holes.
[0058] According to Figure 8 and Figure 9 As shown, the steel ball conveying unit 72 includes a conveying plate 721. A falling channel 725 for loading steel balls is vertically penetrated through the inside of the conveying plate 721, and a cylinder mounting part B723 is arranged outside. A positioning cylinder A722 is arranged on the cylinder mounting part B723. A limiting piece 724 connected to the output end of the positioning cylinder A722 radially penetrates into the falling channel 725 to limit and intercept the steel balls, so as to place the steel balls into the pin lock hemispherical grooves one by one.
[0059] According to Figure 10 and Figure 11 As shown, the steel ball conveying unit 72 includes a conveying block 727, a connecting carrier 729, and a pressing cylinder 726. The pressing cylinder 726 and the conveying block 727 are arranged on the connecting carrier 729. The pressing cylinder 726 is located directly above the conveying block 727. The output end of the pressing cylinder 726 extends into a pressing channel 7211 vertically penetrated through the inside of the conveying block 727. The pressing channel 7211 is connected to an inclined channel 7210 obliquely opened in the conveying block 727. A positioning cylinder B728 is arranged on the conveying block 727. The output end of the positioning cylinder B728 radially penetrates into the inclined channel 7210 to intercept and limit the steel balls. The output end of the pressing cylinder 726 is input into the pressing channel 7211, and the output end of the positioning cylinder B728 inputs inward to make the steel balls in the inclined channel 7210 roll downward. When the steel balls roll to fit against the output end of the pressing cylinder 726, the output end of the positioning cylinder B728 outputs outward and is clamped between the steel balls. At this time, only one steel ball can be accommodated between the output end of the pressing cylinder 726 and the output end of the positioning cylinder B728. When the output end of the pressing cylinder 726 contracts inward, the steel balls enter the pressing channel 7211 and fall onto the hemispherical grooves of the pin lock.
[0060] According to Figure 13 and Figure 12As shown, the steel ball rolling detection mechanism 9 includes a lifting unit D97, a lifting connection block 96, and a detection mounting bracket 93. The lifting unit D97 is connected to the detection mounting bracket 93 through the lifting connection block 96 to drive the detection mounting bracket 93 to move up and down. Two rotating shafts 92 are horizontally arranged side by side and rotatably provided on the detection mounting bracket 93. The front ends of the rotating shafts 92 are respectively connected to detection cylinders 91 that are simultaneously in contact with the surface of the steel balls. The rear end of one of the rotating shafts 92 is connected to a driven wheel 910. A detection motor 95 is installed on the detection mounting bracket 93. A driving wheel 99 connected to the output end of the detection motor 95 is connected to the driven wheel 910 through a belt 98 to achieve belt drive. The rear end of the other rotating shaft 92 is connected to an encoder 94 provided on the detection mounting bracket 93. The angular displacement is converted into an electrical signal by the encoder 94 for signal feedback.
[0061] According to Figure 1 and Figure 14 As shown, the carrying mechanism 12 includes a carrying plate 121 for carrying pin locks, guide bars 122, and support columns 123. Support columns 123 are provided below the carrying plate 121, and guide bars 122 for guiding the movement of pin locks are provided above. The support columns 123 play a role in supporting the carrying plate 121, and the guide bars 122 play a role in guiding the movement of pin locks and radial positioning.
[0062] According to Figure 1 and Figure 14 As shown, a recycling mechanism 10 for recycling pin locks that fail inspection is provided on the side of the carrying plate 121. The recycling mechanism 10 is located between the height detection mechanism 5 and the flipping mechanism 6, between the height detection mechanism 5 and the outer diameter detection mechanism 4, and behind the steel ball rolling detection mechanism 9, so as to recycle pin locks with unqualified outer diameter dimensions, unqualified height dimensions and inner hole depths, or unqualified steel ball rolling smoothness of pin locks.
[0063] According to Figure 1 and Figure 14 As shown, the recycling mechanism 10 includes a fixed bracket 1001 and an opening and closing cylinder 1002 provided on the fixed bracket 1001. The output end of the opening and closing cylinder 1002 is connected to an opening and closing plate 1003. The opening and closing plate 1003 is located in a window 106 opened on the carrying plate 121 and is used to limit the falling of pin locks under the guidance of the guide bars 122 when opening and closing the window 106. When the pin lock passing through the recycling mechanism 10 is a qualified product, the opening and closing plate 1003 keeps the window 106 closed and the pin lock passes through. When the passing pin lock is a non-qualified product, the opening and closing plate 1003 opens the window 106. In a further embodiment, a recycling box for recycling unqualified pin locks is placed below the window 106.
[0064] Working principle: The automatic feeding mechanism 3 places the pin locks one by one on the loading mechanism 12. At this time, the inner hole end of the pin lock faces upward. The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the outer diameter detection station, and the outer diameter detection mechanism detects the outer diameter size of the pin lock. Then, the moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the recycling station. The recycling mechanism 10 recycles the pin locks with unqualified outer diameter sizes, and the qualified pin locks pass through this station;
[0065] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the first height detection station, and the height detection mechanism 5 detects the total height size of the pin lock. Then, the moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the recycling station. The recycling mechanism 10 recycles the pin locks with unqualified total height sizes, and the qualified pin locks pass through this station;
[0066] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the second height detection station, and the height detection mechanism 5 detects the inner hole depth size of the pin lock. Then, the moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the recycling station. The recycling mechanism 10 recycles the pin locks with unqualified inner hole depth sizes, and the qualified pin locks pass through this station;
[0067] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the flipping station, and the flipping mechanism 6 flips the pin lock so that the hemispherical groove of the pin lock faces upward;
[0068] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the steel ball assembly station, and the steel ball assembly mechanism 7 conveys the steel balls to the mouth of the hemispherical groove of the pin lock;
[0069] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the pressing assembly station, and the pressing mechanism 8 presses the steel balls into the hemispherical groove of the pin lock;
[0070] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the height detection station, and the height detection mechanism 5 detects the total height of the pin lock after the steel balls are assembled;
[0071] The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the steel ball rolling detection station, and the steel ball rolling detection mechanism 9 detects the smoothness of the steel balls rolling in the hemispherical groove of the pin lock. The moving conveying mechanism 1 drives the pin lock to move forward by one positional tolerance to the recycling station, and the recycling mechanism 10 recycles the unqualified pin locks. The pin locks that pass the detection pass through this station and are finally output from the discharge chute 11, realizing the continuous detection of the pin locks through this design.
[0072] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A pin lock detection device with both detection and assembly steel ball functions, characterized in that: The working plate (2) is provided with a bearing mechanism (12) for bearing and supporting the pin lock, an outer diameter detection mechanism (4) for detecting the outer diameter of the pin lock, a height detection mechanism (5) for detecting the height of the pin lock, a flipping mechanism (6) for flipping the pin lock, a steel ball assembly mechanism (7) for placing a steel ball at the hemispherical groove of the pin lock, a pressurizing mechanism (8) for pressing the steel ball into the hemispherical groove of the pin lock, a steel ball rolling detection mechanism (9) for detecting the rolling smoothness of the steel ball in the hemispherical groove of the pin lock, and a moving conveying mechanism (1) for moving the pin lock forward by one position to enter the next process; The working plate (2) is provided with an outer diameter detection mechanism (4), a height detection mechanism (5), a turning mechanism (6), a steel ball assembly mechanism (7), a pressurizing mechanism (8), and a steel ball rolling detection mechanism (9) in sequence from left to right.
2. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: Two height detection mechanisms (5) are arranged between the outer diameter detection mechanism (4) and the turning mechanism (6), and a height detection mechanism (5) is arranged between the pressurizing mechanism (8) and the steel ball rolling detection mechanism (9).
3. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1 or 2, characterized in that: The height detection mechanism (5) comprises a lifting unit B (55), a lifting member (54), a detection plate (56) and a distance sensor B (57); the lifting member (54), the detection plate (56) and the distance sensor B (57) are arranged on the lifting unit B (55) so as to drive the lifting member (54) and the detection plate (56) to move up and down, and the distance sensor B (57) is located directly below the detection plate (56); a mounting head (53) is arranged on the lifting member (54), and a pressure head (51) is detachably arranged on the mounting head (53); a horizontal cylinder (58) is installed on the lifting unit B (55); an output end of the horizontal cylinder (58) passes through the lifting unit B (55) and is connected to a connecting member (59) so as to drive the connecting member (59) to move to directly below the pressure head (51), and a calibration block (52) is arranged on the connecting member (59).
4. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: The mobile conveying mechanism (1) comprises an X-axis mobile unit (101), a Y-axis mobile unit (102) and a loading cross bar (103); the Y-axis mobile unit (102) is arranged on the X-axis mobile unit (101) so as to drive the Y-axis mobile unit (102) to move along the axial direction of the supporting mechanism (12); a plurality of mobile arms (104) are arranged in parallel on the loading cross bar (103); the Y-axis mobile unit (102) is connected to the loading cross bar (103) so as to drive the mobile arms (104) to move in the radial direction of the supporting mechanism (12); and a receiving opening (105) is provided at the end of the mobile arm (104) so as to allow a pin lock to be inserted into the receiving opening (105) and drive the pin lock to move on the supporting mechanism (12).
5. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: The outer diameter detection mechanism (4) comprises a lifting unit A (41) and a deformation block (46); the lifting unit A (41) is connected to the deformation block (46) so as to drive the deformation block (46) to move up and down; a U-shaped opening (410) and semi-open rectangular openings (49) located on both sides of the U-shaped opening (410) are provided through the deformation block (46) so as to form an elastic portion (411) on the deformation block (46); a right detection clamping plate (45) connected below the elastic portion (411) cooperates with a left detection clamping plate (44) connected below the deformation block (46) to clamp the outer diameter of the pin lock; the deformation block ( The distance measuring sensor A (43) arranged on the deformation block (46) is inserted into the deformation block (46) and extends into the U-shaped opening (410) to detect the deformation amount of the elastic part (411); the lifting unit A (41) is provided with a cylinder mounting part A (47) which is lifted and lowered together with the deformation block (46); the output end of the thrust cylinder (42) arranged on the cylinder mounting part A (47) is connected to a push head (48); the push head (48) is inserted into the deformation block (46) and extends into the U-shaped opening (410) to push the elastic part (411) to deform, so that the right detection clamp (45) cooperates with the left detection clamp (44) to open.
6. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: The steel ball assembly mechanism (7) comprises a lifting unit C (71) and a steel ball conveying unit (72) for placing the steel ball in the pin-locking spherical hole, wherein the lifting unit C (71) is connected to the steel ball conveying unit (72) so as to drive the steel ball conveying unit (72) to move up and down.
7. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 6, characterized in that: The steel ball conveying unit (72) comprises a conveying plate (721), a falling channel (725) for loading steel balls being vertically penetrated inside the conveying plate (721), a cylinder mounting member B (723) being arranged outside, a locking cylinder A (722) being arranged on the cylinder mounting member B (723), and a limiting plate (724) connected to the output end of the locking cylinder A (722) being radially penetrated into the falling channel (725) so as to limit and intercept the steel balls.
8. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 6, characterized in that: The steel ball conveying unit (72) comprises a conveying block (727), a connecting bearing (729) and a pressing cylinder (726); the pressing cylinder (726) and the conveying block (727) are arranged on the connecting bearing (729); the pressing cylinder (726) is located directly above the conveying block (727); the output end of the pressing cylinder (726) extends into a pressing channel (7211) vertically extending through the conveying block (727); the pressing channel (7211) is connected to an oblique channel (7210) obliquely provided in the conveying block (727); a locking cylinder B (728) is arranged on the conveying block (727); the output end of the locking cylinder B (728) radially penetrates into the oblique channel (7210) to intercept and limit the steel balls.
9. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: The steel ball rolling detection mechanism (9) comprises a lifting unit D (97), a lifting connection block (96) and a detection mounting bracket (93); the lifting unit D (97) is connected to the detection mounting bracket (93) through the lifting connection block (96) so as to drive the detection mounting bracket (93) to move up and down; two rotating shafts (92) are arranged horizontally and side by side on the detection mounting bracket (93); the front ends of the rotating shafts (92) are respectively connected to detection cylinders (91) which are simultaneously attached to the surface of the steel ball; the rear end of one of the rotating shafts (92) is connected to a driven wheel (910); a detection motor (95) is installed on the detection mounting bracket (93); a driving wheel (99) connected to the output end of the detection motor (95) is connected to the driven wheel (910) through a belt (98) so as to realize belt transmission; the rear end of the other rotating shaft (92) is connected to an encoder (94) arranged on the detection mounting bracket (93).
10. A pin lock detection device with both detection and assembly steel ball functions as claimed in claim 1, characterized in that: The bearing mechanism (12) comprises a bearing plate (121) for bearing a pin lock, a guide bar (122) and a support (123); the support bar (123) is arranged below the bearing plate (121) and the guide bar (122) is arranged above the bearing plate for guiding the movement of the pin lock; a recovery mechanism (10) for recovering a pin lock that fails a test is arranged on a side of the bearing plate (121); the recovery mechanism (10) comprises a fixed bracket (1001) and an opening and closing cylinder (1002) arranged on the fixed bracket (1001); an output end of the opening and closing cylinder (1002) is connected to an opening and closing plate (1003); the opening and closing plate (1003) is located in a window (106) provided on the bearing plate (121) and is used for causing the pin lock to fall and be recovered under the limit of the guide bar (122) when the window (106) is opened and closed.