Portable ore pulp continuous sampling device
By designing a portable slurry continuous sampling device, the opening and closing of the ore inlet port is achieved by using a motor-driven screw and a cam, the problems of inaccuracy and low efficiency of the existing slurry sampling tools are solved, and a highly representative slurry sample sampling is achieved.
Patent Information
- Application Number
- CN202421158864.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing slurry sampling tools have problems such as inaccurate sampling, low efficiency and susceptible to foam contamination of samples, resulting in data distortion and poor sample representativeness.
A portable continuous sampling device for slurry is designed, including a motor, sealed cylinder, screw, cam, spring and linkage rod body. The motor drives the rotation of the screw and cam to realize the opening and closing of the ore inlet, ensuring the continuous sampling and representativeness of the slurry samples.
It effectively eliminates the problems of inaccuracy and low efficiency during slurry sampling, avoids the samples being contaminated by foam, and ensures the improvement of sampling representativeness and efficiency.
Smart Images

Figure CN222994042U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ore dressing detection, and particularly relates to a portable continuous pulp sampling device. Background Art
[0002] In recent years, the mine economy has been booming. As China's economy has shifted to a stage of high-quality development, the demand for mineral resources will continue to grow. Mineral resources are limited and non-renewable resources. Therefore, the efficient recovery and utilization of mineral resources have become crucial. Thus, in order to avoid unnecessary waste caused during the ore dressing process in mining production, it is necessary to analyze and inspect the pulp during the ore dressing production process, and dynamically monitor various production indicators in real time, so as to make timely adjustments to the process flow to obtain the maximum production efficiency.
[0003] However, the following problems exist in the current sampling process of production pulp samples: on the one hand, the sampling process mostly randomly selects multiple interval sampling operations at a certain fixed time point, but the time interval is usually long, and most of them are manual samplings, with a large difference in the sampling volume each time; on the other hand, when intercepting pulp samples at a certain depth in the intercepting device, the sample is easily contaminated by the upper-layer foam during the lifting process of the sampling tool, resulting in an incorrect pulp grade and ultimately distorted data. To avoid the problem of distorted data during the sampling process and ensure that the obtained samples are representative, we need a new type of scientific, effective, convenient and practical sampling tool to complete the sampling work. Summary of the Invention
[0004] In order to overcome the above problems, the utility model provides a portable continuous pulp sampling device for continuously sampling the pulp during the flotation or leaching process in on-site production, which has a simple structure, is easy to carry, scientific, effective, convenient and practical.
[0005] A portable continuous pulp sampling device includes a motor 1, a sealed cylinder 4, a screw 6, a cam 8, a spring 9, a linkage rod body 10, and a sealing rubber ring 11; wherein discharge ports 5 and feed ports 12 are respectively provided at the upper and lower ends of the sealed cylinder 4, the upper and lower ends of the screw 6 are respectively connected in the sealed cylinder 4 through bearings 3, and the top of the screw 6 passes through the sealed cylinder 4 and is connected to the drive shaft of the motor 1 located at the top of the sealed cylinder 4, and rotates under the drive of the motor 1. A cam 8 is sleeved and connected to the bottom of the screw 6 located inside the sealed cylinder 4. One end of the linkage rod body 10 is located inside the sealed cylinder 4 and contacts the cam 8, and a spring 9 is sleeved on the linkage rod body 10 between the linkage rod body 10 and the sealed cylinder 4. The other end of the linkage rod body 10 is located outside the sealed cylinder 4, and a sealing rubber ring 11 is fixed thereon. The sealing rubber ring 11 is aligned with the feed port 12 and can block the feed port 12.
[0006] Rubber rings are provided on both the discharge port 5 and the feed port 12.
[0007] The motor 1 is fixed to the top of the sealed cylinder body 4 through a bracket.
[0008] A sealing rubber pad 7 is provided above the bearing 3 located below the sealed cylinder body 4.
[0009] The cam 8 is sleeved outside the screw rod 6 below the bearing 3 located below the sealed cylinder body 4.
[0010] The linkage rod body 10 includes a flat-bottomed follower and a connecting rod. The connecting rod is fixed to the connecting rod end of the flat-bottomed follower. The flat bottom end of the flat-bottomed follower is located inside the sealed cylinder body 4 and contacts the cam 8. A spring 9 is sleeved outside the connecting rod end of the flat-bottomed follower between the flat bottom end of the flat-bottomed follower and the sealed cylinder body 4. A connecting rod is fixed to the part of the connecting rod end of the flat-bottomed follower passing through the sealed cylinder body 4. The connecting rod is located outside the sealed cylinder body 4, and a sealing rubber ring 11 is fixed thereto.
[0011] Advantages of the present utility model:
[0012] The present utility model effectively eliminates the defects such as inaccurate sampling and low sampling efficiency existing in traditional pulp sampling tools during pulp sampling. During pulp sampling, it will not be contaminated by the foam products above the pulp, has good sampling representativeness, and the taken pulp sample can well control the sampling amount through the opening and closing of the switching valve, ensuring the sampling efficiency. Description of the drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings to be used in the description of the embodiments of the present utility model. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the content of the embodiments of the present utility model and these drawings.
[0014] Figure 1 It is a structural schematic diagram of the present utility model.
[0015] Figure 2 It is a partial structural schematic diagram of the present utility model.
[0016] Wherein: 1 motor, 2 control panel, 3 bearing, 4 sealed cylinder body, 5 ore discharge port, 6 screw rod, 7 sealing rubber pad, 8 cam, 9 spring, 10 linkage rod body, 11 sealing rubber ring, 12 ore inlet. Specific embodiments
[0017] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that for the convenience of description, only the parts related to the present utility model rather than all the structures are shown in the drawings.
[0018] Embodiment 1
[0019] A portable continuous pulp sampling device, comprising a motor 1, a sealed cylinder body 4, a screw rod 6, a cam 8, a spring 9, a linkage rod body 10, and a sealed rubber ring 11; wherein discharge ports 5 and a feed port 12 are respectively provided at the upper and lower ends of the sealed cylinder body 4, the upper and lower ends of the screw rod 6 are respectively connected in the sealed cylinder body 4 through bearings 3, and the top of the screw rod 6 passes through the sealed cylinder body 4 and is connected to the drive shaft of the motor 1 located at the top of the sealed cylinder body 4, and rotates under the drive of the motor 1. A cam 8 is sleeved outside the bottom of the screw rod 6 located inside the sealed cylinder body 4. One end of the linkage rod body 10 is located inside the sealed cylinder body 4 and contacts the cam 8, and a spring 9 is sleeved outside the linkage rod body 10 between the linkage rod body 10 and the sealed cylinder body 4. The other end of the linkage rod body 10 is located outside the sealed cylinder body 4, and a sealed rubber ring 11 is fixed thereon. The sealed rubber ring 11 is aligned with the feed port 12 and can block the feed port 12.
[0020] Rubber rings are provided on both the discharge port 5 and the feed port 12.
[0021] The motor 1 is fixed on the top of the sealed cylinder body 4 through a bracket.
[0022] A sealed rubber pad 7 is provided above the bearing 3 located below the inside of the sealed cylinder body 4. The sealed rubber pad 7 is sleeved outside the bearing 3, so as to form a seal between the bearing 3 and the sealed cylinder body 4.
[0023] The cam 8 is sleeved outside the screw rod 6 below the bearing 3 located below the inside of the sealed cylinder body 4.
[0024] The linkage rod body 10 includes a flat-bottomed follower and a connecting rod. The connecting rod is fixed to the connecting rod end of the flat-bottomed follower. The flat bottom end of the flat-bottomed follower is located inside the sealed cylinder body 4 and contacts the cam 8, and a spring 9 is sleeved outside the connecting rod end of the flat-bottomed follower between the flat bottom end of the flat-bottomed follower and the sealed cylinder body 4. The part of the connecting rod end of the flat-bottomed follower passing through the sealed cylinder body 4 is fixed with a connecting rod. The connecting rod is located outside the sealed cylinder body 4, and a sealed rubber ring 11 is fixed thereon.
[0025] The working process of the present utility model:
[0026] Start the motor 1. The motor 1 drives the screw 6 and the cam 8 to rotate, causing the cam 8 to move away from the flat follower of the linkage rod body 10. Under the pre-tightening force of the spring 9, the flat follower of the linkage rod body 10 moves towards the inside of the sealing cylinder body 4, thereby causing the sealing rubber ring 11 to approach the ore inlet 12 and block the ore inlet 12, preventing the ore pulp from entering the sealing cylinder body 4. Then insert the bottom of the sealing cylinder body 4 into the ore pulp to an appropriate depth, ensuring that the ore inlet 12 can be completely immersed in the ore pulp, and firmly fix the sampling device above the ore pulp to be sampled. Connect the sampling device to the discharge port 5. Start the motor 1. The rotation of the motor 1 drives the screw 6 and the cam 8 to rotate. The reciprocating movement of the cam 8 realizes the opening and closing of the ore inlet 12. Specifically: The motor 1 drives the screw 6 and the cam 8 to rotate, causing the cam 8 to approach the flat follower of the linkage rod body 10. Under the pre-tightening force of the spring 9, the flat follower of the linkage rod body 10 moves towards the outside of the sealing cylinder body 4, thereby causing the sealing rubber ring 11 to move away from the ore inlet 12 and unseal the ore inlet 12. The ore pulp enters the sealing cylinder body 4. The liquid level of the ore pulp entering the sealing cylinder body 4 gradually rises. At the same time, under the transportation of the screw 6, it slowly reaches the top of the sealing cylinder body 4 and is discharged at the discharge port 5 and enters the sampling device to complete the sampling.
[0027] Embodiment 2
[0028] As Figure 1 、 2 shown, a portable continuous ore pulp sampling device includes a motor 1, a control panel 2, bearings 3, a sealing cylinder body 4, a discharge port 5, a screw 6, a sealing rubber pad 7, a cam 8, a spring 9, a linkage rod body 10, a sealing rubber ring 11, and an ore inlet 12.
[0029] A circular discharge port 5 and an ore inlet 12 are respectively arranged at the upper and lower ends of the sealing cylinder body 4. Both the discharge port 5 and the ore inlet 12 are wrapped with rubber rings and extend to the outer end. The control panel 2 can control the rotation speed of the motor 1, set the sampling duration, and the start frequency of the motor 1. The motor 1 is connected to the rotating screw 6. The screw 6 is fixed in the sealing cylinder body 4 by two upper and lower bearings 3. The lower end of the screw 6 is connected to the cam 8, and the upper end structure of the sealing cylinder body 4 is ensured to be airtight through the sealing rubber pad 7.
[0030] The sealing cylinder body 4 is divided into upper and lower parts by the sealing rubber pad 7. The upper part of the cavity is equipped with the screw 6. There are circular openings at both the upper and lower ends of the cavity, which are the discharge port 5 and the ore inlet 12 respectively. Both ends of the screw 6 are fixed in the sealing cylinder body 4 by bearings 3. The upper end of the screw 6 is connected to the driving motor 1, and the lower end of the screw 6 is connected to the cam 8. The cam 8 is located in the lower part of the cavity of the sealing cylinder body 4. The cam 8 and the linkage rod body 10 form a cam structure and perform reciprocating horizontal movement driven by the motor 1. The vertical end of the linkage rod body 10 is equipped with a sealing rubber ring 11. The center of the sealing rubber ring 11 and the center of the ore inlet 12 are on the same horizontal plane, and the inner diameter of the sealing rubber ring 11 is larger than the outer diameter of the rubber ring at the ore inlet 12.
[0031] Working process of the utility model:
[0032] Before sampling, it is necessary to ensure that the ore inlet 12 is fastened by the sealing rubber ring 11 on the linkage rod body 10. Insert the bottom of the sealing cylinder body 4 into the appropriate depth of the pulp. It is necessary to ensure that the ore inlet 12 can be completely immersed in the pulp, and the sampling device is stably fixed above the pulp to be sampled. Connect the discharge port 5 to the sample collecting device, connect the equipment to the power supply, and set the sampling duration and sampling frequency by controlling the working duration and rotation frequency of the motor 1. The rotation of the motor 1 drives the screw rod 6 and the cam 8 to rotate. The reciprocating motion of the cam 8 realizes the opening and closing of the ore inlet 12. Specifically: the linkage rod body 10 is a flat-bottom follower. Under the rotation of the spring 9 and the cam 8, the linkage rod body 10 is driven to move parallel. A sealing rubber ring 11 is installed at the other end of the linkage rod body 10. When the cam 8 moves away from the flat bottom, the spring 9 elongates, and the sealing rubber ring 11 on the linkage rod body 10 fastens the rubber ring on the ore inlet 12 at the bottom end of the sealing cylinder body 4, and the pulp cannot enter the sealing cylinder body 4; when the cam 8 approaches the flat bottom, the spring 9 is compressed, and the sealing rubber ring 11 on the linkage rod body 10 moves away from the rubber ring on the ore inlet 12 at the bottom end of the cylinder body 4, and the pulp enters the sealing cylinder body 4. The pulp entering the sealing cylinder body 4 is transported to the top of the sealing cylinder body 4 by the screw rod 6 and discharged at the discharge port 5 and enters the sample collecting device to complete the sampling.
[0033] The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the protection scope of the present utility model is not limited to the specific details in the above embodiments. Within the technical concept of the present utility model, any person skilled in the art within the technical scope disclosed by the present utility model can make equivalent substitutions or changes according to the technical solution and the technical concept of the present utility model. These simple variations all belong to the protection scope of the present utility model.
[0034] In addition, it should be noted that, in the various specific technical features described in the above specific embodiments, they can be combined in any appropriate manner without conflict. To avoid unnecessary repetition, the present utility model will not separately describe various possible combination methods.
[0035] In addition, any combination can be made between various different embodiments of the present utility model as long as it does not violate the idea of the present utility model, and it should also be regarded as the content disclosed by the present utility model.
Claims
1. A portable continuous slurry sampling device, characterized in that: The invention comprises a motor (1), a sealing cylinder (4), a screw (6), a cam (8), a spring (9), a linkage rod (10), and a sealing rubber ring (11); wherein the sealing cylinder (4) is provided with a discharge port (5) and a feed port (12) at the upper and lower ends thereof, respectively; the upper and lower ends of the screw (6) are connected to the sealing cylinder (4) through bearings (3) respectively; and the top of the screw (6) passes through the sealing cylinder (4) and is connected to the driving shaft of the motor (1) located at the top of the sealing cylinder (4), and is driven to rotate by the motor (1). A cam (8) is disposed on the outer sleeve of the bottom of the screw rod (6) inside the sealing cylinder (4); one end of the linkage rod (10) is located inside the sealing cylinder (4) and contacts the cam (8); a spring (9) is disposed on the outer sleeve of the linkage rod (10) between the linkage rod (10) and the sealing cylinder (4); the other end of the linkage rod (10) is located outside the sealing cylinder (4) and a sealing rubber ring (11) is fixed thereon; the sealing rubber ring (11) is aligned with the ore inlet (12) and can seal the ore inlet (12).
2. A portable continuous slurry sampling device according to claim 1, characterized in that: The ore discharge port (5) and the ore inlet (12) are both provided with rubber rings.
3. A portable continuous slurry sampling device according to claim 1, characterized in that: The motor (1) is fixed on the top of the sealing cylinder (4) via a bracket.
4. The portable continuous slurry sampling device according to claim 1, characterized in that: A sealing rubber pad (7) is provided above the bearing (3) located at the lower interior of the sealing cylinder (4).
5. The portable continuous slurry sampling device according to claim 1, characterized in that: The cam (8) is sleeved outside the screw (6) below the bearing (3) at the lower part of the sealing cylinder (4).
6. The portable continuous slurry sampling device according to claim 1, characterized in that: The linkage rod body (10) comprises a flat-bottom follower and a connecting rod, wherein the connecting rod is fixed to the connecting rod end of the flat-bottom follower, the flat-bottom end of the flat-bottom follower is located in the sealing cylinder (4) and contacts the cam (8), and a spring (9) is disposed on the connecting rod end of the flat-bottom follower between the flat-bottom end of the flat-bottom follower and the sealing cylinder (4), and a connecting rod is fixed to the portion of the connecting rod end of the flat-bottom follower that passes through the sealing cylinder (4), the connecting rod is located outside the sealing cylinder (4), and a sealing rubber ring (11) is fixed thereon.