Color masterbatch sampling and detecting equipment

By designing an automated color masterbatch sampling and testing equipment, automatic sampling is achieved using motor-driven screws and sliders, and by scraping off the components, the work burden and accuracy problems caused by manual sampling in the prior art are solved, and the detection efficiency and practicality are improved.

CN222994051UActive Publication Date: 2025-06-17SHANGHAI XIAYING PLASTIC CHEM CO LTD
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Patent Information

Application Number
CN202421676826.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-17
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing masterbatch sampling and detection devices require manual sampling, resulting in increased workload and unsatisfactory accuracy of sampling weight.

Method used

A color masterbatch sampling and detection device is designed, including an L-shaped carrier, sampling assembly and scraping assembly. The sampling assembly drives the screw and slider through a motor to achieve the lifting and landing of the sampling rod, and automatically sample the color masterbatch. Scrape the assembly by pushing the plate and scraping the masterbing that spills out of the sample cup inside to prevent waste.

Benefits of technology

Automatic masterbatch sampling is realized, which reduces the work burden of manual operation, improves the accuracy of sampling weight, and prevents the waste of masterbatch, improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses color master batch sampling and detecting equipment, which relates to the technical field of color master batch processing equipment and comprises an L-shaped bearing frame, a collecting box is arranged on the inner wall of the bottom of the L-shaped bearing frame, a processing tank is arranged at the top of the collecting box, a top cover is arranged at the top of the processing tank, and a processing assembly is arranged in the middle of the top cover. A sampling assembly is arranged on the inner wall of the side face of the L-shaped bearing frame, a scraping assembly is arranged at the bottom of the top cover, and a feeding pipe is installed in the middle of the side wall, close to the top, of the processing tank. According to the color master batch sampling and detecting equipment disclosed by the utility model, color master batch is sampled through the arranged sampling assembly, and the arranged sliding block drives the support frame and the sampling rod to ascend and descend along the screw rod, so that the sampling rod drives the baffle plate to sample the color master batch mixed in the processing tank; therefore, the color concentration of the color master batch can be conveniently detected, manual sampling of workers is needed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch processing equipment, in particular to a sampling and testing device for masterbatch. Background Technique

[0002] Masterbatch is a mixture of resin and a large amount of pigments or dyes formulated into a high-concentration color. When processing masterbatch, the resin and pigments need to be fully mixed in a certain proportion, and then go through a series of processes such as cooling and pelletizing to form

[0003] During the reprocessing of masterbatch, it is necessary to sample and test the raw materials in the mixture to detect the concentration and quality of the masterbatch color. However, the existing sampling and testing devices require manual sampling of the masterbatch during use, which increases the work burden and the control of the sampling weight accuracy is not ideal enough. Therefore, it is necessary to provide a sampling and testing device for masterbatch to solve the problem. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a sampling and testing device for masterbatch, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] The sampling and testing device for masterbatch includes an L-shaped bearing frame. A collection box is arranged on the bottom inner wall of the L-shaped bearing frame, and a processing tank is arranged on the top of the collection box. A top cover is arranged on the top of the processing tank, and a processing component is arranged in the middle of the top cover. A sampling component is arranged on the side inner wall of the L-shaped bearing frame. A scraping component is arranged at the bottom of the top cover. A feed pipe is installed in the middle of the side wall of the processing tank near the top;

[0007] The sampling component includes a mounting plate. A motor is arranged on one side of the mounting plate, and a lead screw is arranged on the other side of the mounting plate. A slider is arranged outside the lead screw, and a support frame is arranged on the side of the slider. One end of the support frame is provided with a sampling rod, and a sampling measuring cup is arranged at the bottom of the sampling rod;

[0008] The scraping component includes a connecting slide rod. One end of the connecting slide rod is provided with a pushing plate, and the other end of the connecting slide rod is provided with a scraping plate. A groove is arranged in the middle of the scraping plate, and a T-shaped limiting slide rail is arranged on the top of the scraping plate. A limiting top plate is arranged in the middle of the connecting slide rod.

[0009] Preferably, an installation groove is opened on the side inner wall of the L-shaped bearing frame, and the mounting plate is connected to the installation groove by bolts inside. The bottom of the mounting plate is connected to the motor by bolts. The output end of the motor is in transmission connection with the lead screw, and a slider is sleeved on the outer wall of the lead screw. The slider is slidably connected inside the installation groove.

[0010] Preferably, the side of the slider is connected to the support frame by bolts, and one end of the support frame away from the slider is connected above the top cover. One end of the support frame away from the slider is connected with a sampling rod by bolts, and the sampling rod passes through the top cover and is connected to the inside of the processing tank. A threaded hole is opened at the bottom end of the sampling rod.

[0011] Preferably, the sampling rod and the sampling measuring cup are sleeved together. A connecting threaded rod is fixedly connected to the inner wall of the bottom of the sampling measuring cup, and the connecting threaded rod is connected inside the threaded hole at the bottom of the sampling rod. A partition plate is fixedly connected to one end of the sampling rod close to the support frame.

[0012] Preferably, a sliding groove is opened at the top of the top cover, and the sliding groove penetrates through the bottom of the top cover. A connecting sliding rod is slidably connected to the middle of the sliding groove, and the connecting sliding rod penetrates through the sliding groove. A pushing plate is fixedly connected to the top of the connecting sliding rod, and a limiting top plate is fixedly connected to the middle of the connecting sliding rod. The bottom of the limiting top plate is slidably connected to the top of the top cover, and the limiting top plate is located above the sliding groove.

[0013] Preferably, one end of the connecting sliding rod away from the pushing plate is connected to the scraping plate by bolts, and the top of the scraping plate is in contact with the bottom of the top cover. A groove is opened in the middle of the scraping plate, and the groove is arranged opposite to the direction where the sampling rod is located. The scraping plate is fixedly connected to the T-shaped limiting sliding rail, and there are two T-shaped limiting sliding rails, which are symmetrically distributed on both sides of the top of the scraping plate respectively. A limiting sliding groove is opened at the bottom of the top cover, and the T-shaped limiting sliding rail is slidably connected inside the limiting sliding groove.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The sampling of the color masterbatch is realized through the arranged sampling component. The slider drives the support frame and the sampling rod to rise and fall along the lead screw, so that the sampling rod drives the partition plate to sample the mixed color masterbatch inside the processing tank, thus facilitating the detection of the color concentration of the color masterbatch, eliminating the need for manual sampling by workers, and improving work efficiency;

[0016] 2. The scraping of the color masterbatch overflowing inside the sampling measuring cup is realized through the arranged scraping component. By pushing the pushing plate, the connecting sliding rod drives the scraping plate to move at the bottom of the top cover, and during the moving process, the color masterbatch overflowing from the top of the sampling measuring cup is scraped off, preventing excessive sampling and wasting of the color masterbatch, and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the first perspective three-dimensional view of the whole device of the utility model;

[0018] Figure 2 is the second perspective three-dimensional view of the whole device of the utility model;

[0019] Figure 3 It is a schematic structural diagram of the sampling component of the present utility model;

[0020] Figure 4 It is a schematic structural diagram inside the collection box of the present utility model;

[0021] Figure 5 It is the present utility model Figure 4 The enlarged schematic structural diagram at position A in;

[0022] Figure 6 It is a schematic structural diagram of the scraping component of the present utility model.

[0023] In the figure: 1. L-shaped carrier; 2. Collection box; 3. Processing tank; 4. Top cover; 5. Processing component; 6. Feed pipe; 7. Sampling component; 8. Installation groove; 9. Installation plate; 10. Motor; 11. Lead screw; 12. Slide block; 13. Support frame; 14. Sampling rod; 15. Partition board; 16. Sampling measuring cup; 17. Connecting threaded rod; 18. Scraping component; 19. Chute; 20. Connecting slide rod; 21. Limit top plate; 22. Scraper; 23. Groove; 24. T-shaped limit slide rail; 25. Limit chute; 26. Pushing plate. Specific embodiments

[0024] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] Please refer to Figures 1 - 6 As shown, the color masterbatch sampling and testing equipment includes an L-shaped carrier 1. A collection box 2 is arranged on the bottom inner wall of the L-shaped carrier 1. A processing tank 3 is arranged on the top of the collection box 2. A top cover 4 is arranged on the top of the processing tank 3. A processing component 5 is arranged in the middle of the top cover 4. A sampling component 7 is arranged on the side inner wall of the L-shaped carrier 1. A scraping component 18 is arranged on the bottom of the top cover 4. A feed pipe 6 is installed in the middle of the side wall of the processing tank 3 near the top;

[0026] Please refer to Figure 1 、 Figure 2 、 Figure 3As shown in the figure, the sampling assembly 7 includes a mounting plate 9. A motor 10 is provided on one side of the mounting plate 9, and a lead screw 11 is provided on the other side of the mounting plate 9. A slider 12 is provided outside the lead screw 11, and a support frame 13 is provided on the side of the slider 12. One end of the support frame 13 is provided with a sampling rod 14, and a sampling measuring cup 16 is provided at the bottom of the sampling rod 14. An installation groove 8 is formed on the inner wall of the side of the L-shaped carrier 1, and the mounting plate 9 is connected to the inside of the installation groove 8 by bolts. The bottom of the mounting plate 9 is connected to the motor 10 by bolts. The output end of the motor 10 is in transmission connection with the lead screw 11, and the outer wall of the lead screw 11 is sleeved with the slider 12. The slider 12 is slidably connected to the inside of the installation groove 8. The side of the slider 12 is connected to the support frame 13 by bolts, and the end of the support frame 13 away from the slider 12 is connected above the top cover 4. The end of the support frame 13 away from the slider 12 is connected to the sampling rod 14 by bolts, and the sampling rod 14 passes through the top cover 4 and is connected to the inside of the processing tank 3. A threaded hole is formed at the bottom end of the sampling rod 14. The sampling rod 14 and the sampling measuring cup 16 are sleeved together. A connecting threaded rod 17 is fixedly connected to the inner wall of the bottom of the sampling measuring cup 16, and the connecting threaded rod 17 is connected to the threaded hole at the bottom of the sampling rod 14. A partition plate 15 is fixedly connected to the end of the sampling rod 14 close to the support frame 13. The sampling of the color masterbatch is realized by the provided sampling assembly 7. The slider 12 drives the support frame 13 and the sampling rod 14 to rise and fall along the lead screw 11, so that the sampling rod 14 drives the partition plate 15 to sample the mixed color masterbatch inside the processing tank 3, which is convenient for detecting the color concentration of the color masterbatch. It requires the staff to manually sample, improving work efficiency;

[0027] Please refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 6As shown, the scraping component 18 includes a connecting slide bar 20. One end of the connecting slide bar 20 is provided with a pushing plate 26, and the other end of the connecting slide bar 20 is provided with a scraping plate 22. A groove 23 is provided in the middle of the scraping plate 22, and a T-shaped limiting slide rail 24 is provided at the top of the scraping plate 22. A limiting top plate 21 is provided in the middle of the connecting slide bar 20. A chute 19 is provided at the top of the top cover 4, and the chute 19 penetrates through the bottom of the top cover 4. The connecting slide bar 20 is slidably connected in the middle of the chute 19, and the connecting slide bar 20 penetrates through the chute 19. The top of the connecting slide bar 20 is fixedly connected with the pushing plate 26, and the middle of the connecting slide bar 20 is fixedly connected with the limiting top plate 21. The bottom of the limiting top plate 21 is slidably connected to the top of the top cover 4, and the limiting top plate 21 is located above the chute 19. One end of the connecting slide bar 20 away from the pushing plate 26 is connected to the scraping plate 22 by a bolt, and the top of the scraping plate 22 is in contact with the bottom of the top cover 4. A groove 23 is provided in the middle of the scraping plate 22, and the groove 23 is arranged opposite to the direction of the sampling rod 14. The scraping plate 22 is fixedly connected with the T-shaped limiting slide rail 24, and there are two T-shaped limiting slide rails 24, which are symmetrically distributed on both sides of the top of the scraping plate 22 respectively. A limiting chute 25 is provided at the bottom of the top cover 4, and the T-shaped limiting slide rail 24 is slidably connected inside the limiting chute 25. The scraping of the color masterbatch overflowing inside the sampling measuring cup 16 is realized through the provided scraping component 18. By pushing the pushing plate 26, the connecting slide bar 20 drives the scraping plate 22 to move at the bottom of the top cover 4, and the color masterbatch overflowing at the top of the sampling measuring cup 16 is scraped off during the movement, preventing excessive sampling and causing waste of the color masterbatch, and improving the practicability of the device.

[0028] It should be noted that the present utility model is a sampling and detection device for masterbatch. When in use, the masterbatch raw material is put into the interior of the processing tank 3 through the feed pipe 6. Through the operation of the provided processing component 5, the mixing of the masterbatch raw material inside the processing tank 3 is realized. When sampling is required, the connecting screw rod 17 in the middle of the sampling measuring cup 16 is aligned with the threaded hole at the bottom of the sampling rod 14, and the sampling measuring cup 16 is rotated to make the connecting screw rod 17 rotate into the threaded hole at the bottom of the sampling rod 14, thereby realizing the connection between the sampling measuring cup 16 and the sampling rod 14. Then, the motor 10 drives the lead screw 11 to rotate, so that the slider 12 drives the support frame 13 and the sampling rod 14 to descend along the lead screw 11. The sampling rod 14 drives the sampling measuring cup 16 to penetrate through the top cover 4 and connect to the interior of the processing tank 3, so that the sampling measuring cup 16 descends to the bottom of the processing tank 3 and stops descending. Then, the motor 10 drives the lead screw 11 to rotate in the reverse direction, so that the slider 12 drives the support frame 13 and the sampling rod 14 to rise. During the rising process, the sampling measuring cup 16 samples the masterbatch inside the processing tank 3. When rising to the bottom of the top cover 4, the push plate 26 is pushed, so that the push plate 26 drives the connecting slide rod 20 and the limit top plate 21 to move along the chute 19 in the middle of the top cover 4. The bottom of the connecting slide rod 20 is bolted with a scraping plate 22, so that the groove 23 in the middle of the scraping plate 22 is clamped outside the sampling rod 14, so that the scraping plate 22 scrapes off the masterbatch overflowing from the top of the sampling measuring cup 16 during the moving process, preventing excessive sampling and causing waste of masterbatch, and improving the practicability of the device.

[0029] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A masterbatch sampling and testing device, comprising an L-shaped carrier frame (1), characterized in that: A collecting box (2) is arranged on the inner wall of the bottom of the L-shaped carrier (1), and a processing tank (3) is arranged on the top of the collecting box (2), a top cover (4) is arranged on the top of the processing tank (3), and a processing component (5) is arranged in the middle of the top cover (4), a sampling component (7) is arranged on the inner wall of the side of the L-shaped carrier (1), a scraping component (18) is arranged at the bottom of the top cover (4), and a feeding pipe (6) is installed in the middle of the side wall of the processing tank (3) close to the top; The sampling assembly (7) comprises a mounting plate (9), a motor (10) is arranged on one side of the mounting plate (9), a screw rod (11) is arranged on the other side of the mounting plate (9), a slider (12) is arranged outside the screw rod (11), a support frame (13) is arranged on the side of the slider (12), a sampling rod (14) is arranged at one end of the support frame (13), and a sampling measuring cup (16) is arranged at the bottom of the sampling rod (14); The scraping assembly (18) comprises a connecting slide rod (20), one end of which is provided with a pushing plate (26), and the other end of which is provided with a scraper plate (22), a groove (23) is provided in the middle of the scraper plate (22), and a T-shaped limiting slide rail (24) is provided on the top of the scraper plate (22), and a limiting top plate (21) is provided in the middle of the connecting slide rod (20).

2. The masterbatch sampling and detection equipment according to claim 1, characterized in that: The inner wall of the side of the L-shaped carrier frame (1) is provided with a mounting groove (8), and the interior of the mounting groove (8) is connected to a mounting plate (9) by bolts, the bottom of the mounting plate (9) is connected to a motor (10) by bolts, the output end of the motor (10) is transmission-connected to a screw rod (11), and a slider (12) is sleeved on the outer wall of the screw rod (11), and the slider (12) is slidably connected to the interior of the mounting groove (8).

3. The masterbatch sampling and detection equipment according to claim 2, characterized in that: The side of the slider (12) is connected to the support frame (13) by bolts, and one end of the support frame (13) away from the slider (12) is connected to the top of the top cover (4), and one end of the support frame (13) away from the slider (12) is connected to a sampling rod (14) by bolts, and the sampling rod (14) passes through the top cover (4) and is connected to the inside of the processing tank (3), and a threaded hole is opened at the bottom end of the sampling rod (14).

4. The masterbatch sampling and detection equipment according to claim 3 is characterized in that: The sampling rod (14) and the sampling measuring cup (16) are sleeved together; a connecting threaded rod (17) is fixedly connected to the inner wall of the bottom of the sampling measuring cup (16); and the connecting threaded rod (17) is connected to the inside of the threaded hole at the bottom of the sampling rod (14); and a blocking plate (15) is fixedly connected to one end of the sampling rod (14) close to the support frame (13).

5. The masterbatch sampling and detection equipment according to claim 1, characterized in that: The top of the top cover (4) is provided with a slide groove (19), and the slide groove (19) passes through the bottom of the top cover (4); the middle of the slide groove (19) is slidably connected with a connecting slide rod (20), and the connecting slide rod (20) passes through the slide groove (19); the top of the connecting slide rod (20) is fixedly connected with a push plate (26), and the middle of the connecting slide rod (20) is fixedly connected with a limiting top plate (21); the bottom of the limiting top plate (21) is slidably connected to the top of the top cover (4), and the limiting top plate (21) is located above the slide groove (19).

6. The masterbatch sampling and detection equipment according to claim 5, characterized in that: One end of the connecting slide rod (20) away from the pushing plate (26) is connected to the scraper (22) by a bolt, and the top of the scraper (22) contacts the bottom of the top cover (4). A groove (23) is provided in the middle of the scraper (22), and the groove (23) is arranged opposite to the direction of the sampling rod (14). The scraper (22) is fixedly connected to a T-shaped limit slide rail (24), and there are two T-shaped limit slide rails (24), which are symmetrically distributed on both sides of the top of the scraper (22). A limit slide groove (25) is provided at the bottom of the top cover (4), and the T-shaped limit slide rail (24) is slidably connected to the inside of the limit slide groove (25).