Machine vision detection equipment

By introducing components such as pneumatic lifting components and rotating tables into machine vision detection equipment, the clamping rotation and comprehensive inspection of the product are achieved, solving the problem that existing equipment cannot detect the bottom of the product, and improving the detection efficiency and range.

CN222994299UActive Publication Date: 2025-06-17JIAXING FULAITE INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421598969.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-17
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

Existing machine vision detection equipment cannot detect the bottom of the product, resulting in a decrease in the detection range and a secondary detection operation is required, which increases detection time and trouble.

Method used

A machine vision detection device is designed, including a pneumatic lifting assembly, a rotating table, a dual-axis cylinder, a second rotating cylinder, a clamping block and a fixing rod, through which the clamping rotation and comprehensive inspection of the product are achieved, avoiding secondary operations.

Benefits of technology

Comprehensive inspection of the product surface and sides is achieved, the inspection time is reduced, the inspection efficiency is improved, and the product loading, unloading and inspection process is optimized through pneumatic rotating components, further improving the inspection efficiency.

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Abstract

The utility model discloses machine vision detection equipment, which comprises a machine body and two charge coupled device (CCD) vision cameras arranged on the machine body, a rotating table is arranged on a working table of the machine body, and a pneumatic rotating component is arranged between the rotating table and the machine body; and two cavities are symmetrically formed in the rotating table, and one sides of the inner tops of the two cavities are fixedly connected with rubber blocks with holes penetrating to the tops. According to the utility model, through the arrangement of the pneumatic lifting assembly, the rotating table, the double-shaft air cylinder, the second rotating air cylinder, the clamping block and the fixing rod, a product can be clamped and rotated, a CCD visual camera can comprehensively detect the surface of the product, secondary operation is not needed, the time required by detection is shortened, and the detection efficiency is improved; and through the arrangement of a pneumatic rotating assembly, a cavity, a rubber pad with a hole and a pneumatic piston, the detected product is replaced while the to-be-detected product is detected, and the time consumed by feeding, discharging and detection can be shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of vision detection equipment, in particular to a machine vision detection equipment. Background Technique

[0002] Machine vision detection equipment is an advanced automated detection technology tool. It utilizes optical, image processing, and computer hardware and software technologies to simulate and expand the visual functions of humans, so as to achieve functions such as automated dimensional measurement, defect detection, surface quality assessment, color recognition, shape matching, and position judgment of products or target objects. At present, the combination of deep learning and machine vision has brought a revolutionary change to industrial instrument detection. The combination of image recognition and pattern matching not only improves the accuracy and efficiency of detection, but also greatly reduces the labor cost.

[0003] A machine vision detection equipment with the publication number of CN220566986U in the prior art includes a workbench. A top cover is arranged at the top end of the workbench. A second limiting chute is opened in the middle of the top cover. An annular rack is fixedly connected to the bottom end inside the second limiting chute. A housing is arranged in the middle of the top cover. A double-shaft motor is fixedly connected inside the housing. Both sides of the double-shaft motor are movably connected with rotating shafts, and the rotating shafts penetrate through the housing.

[0004] Although this machine vision detection equipment can make the camera detect the product 360°, it can only detect the upper surface and side surface of the product, and cannot detect the defects on its bottom, thus reducing the detection range. When it is necessary to detect the bottom of the product, a secondary detection operation is required, which is not only troublesome, but also increases the time required for detection, thereby reducing the detection efficiency. Content of the Utility Model

[0005] The utility model is a machine vision detection equipment proposed to solve the defects existing in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A machine vision detection equipment includes a machine body and two CCD vision cameras installed on the machine body. A rotating table is arranged on the workbench of the machine body, and a pneumatic rotating component is jointly installed between the rotating table and the machine body;

[0007] Two chambers are symmetrically opened inside the rotating table. One side of the inner top of each of the two chambers is fixedly connected with a perforated rubber block penetrating to the top. A pneumatic piston is jointly installed between each of the two chambers and the rotating table;

[0008] A pneumatic lifting component is fixedly installed on the workbench of the body. A double-shaft cylinder is fixedly installed at the movable end of the pneumatic lifting component. Both movable ends of the double-shaft cylinder are fixedly connected with fixed rods.

[0009] On the adjacent sides of the outer surfaces of the two fixed rods, second rotary cylinders are fixedly installed. Clamping blocks are fixedly installed at the movable ends of the two second rotary cylinders.

[0010] Furthermore, the pneumatic rotary component includes a first rotary cylinder, and the first rotary cylinder is fixedly installed inside the body. A driving gear is fixedly installed at the movable end of the first rotary cylinder. On one side of the outer surface of the driving gear, a driven gear is meshed and connected. The top of the driven gear is fixedly connected with a rotating shaft, and the rotating shaft penetrates through the body and is rotatably connected therewith. And the rotating shaft is fixedly connected with the rotating table, which is convenient for driving the rotating table to rotate.

[0011] Furthermore, the bottom of the rotating table is slidably connected with a circular slide rail, and the circular slide rail is fixedly connected with the body. The circular slide rail has a supporting effect on the rotating table, which is beneficial to the rotation of the rotating table.

[0012] Furthermore, both of the pneumatic pistons include telescopic cylinders, and the telescopic cylinders are fixedly installed inside the rotating table. The movable ends of the telescopic cylinders penetrate into the chamber and are fixedly connected with piston bodies, and the piston bodies are hermetically attached to the inner walls of the chambers. The telescopic cylinders can drive the piston bodies to move inside the chambers, thereby generating air extraction or exhaust phenomena.

[0013] Furthermore, the pneumatic lifting component includes a mounting plate, and the mounting plate is fixedly connected with the body. A lifting cylinder is fixedly installed at the top of the mounting plate. The movable end of the lifting cylinder is fixedly connected with a sliding seat, and the sliding seat is fixedly connected with the double-shaft cylinder, which can drive the sliding seat to rise or fall, and thus can drive the double-shaft cylinder to rise or fall.

[0014] Furthermore, on one side of the outer surface of the mounting plate, two guide rails are symmetrically and fixedly connected, and the guide rails are slidably connected with the sliding seat. The guide rails have a limiting effect on the sliding seat, and can ensure the stability of the up and down movement of the sliding seat.

[0015] Furthermore, the single perforated rubber block near the double-shaft cylinder is located on the center line of the two CCD vision cameras, which is beneficial to the actual detection of products.

[0016] The beneficial effects of the present utility model:

[0017] When the utility model is in use, for a machine vision detection device, through the pneumatic lifting assembly, rotary table, double-axis cylinder, second rotary cylinder, clamping block and fixing rod provided, the product can be clamped and rotated, enabling the CCD vision camera to comprehensively detect the surface of the product, without the need for secondary operation, reducing the detection time required, improving the detection efficiency, and then through the pneumatic rotary assembly, chamber, perforated rubber pad and pneumatic piston, while detecting the product to be detected, replacing the product that has completed detection can compress the time consumed for feeding, discharging and detection, further improving the detection efficiency. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for use in the following description of the specific embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0019] Figure 1 : Three-dimensional view of the present utility model;

[0020] Figure 2 : Front view of the present utility model;

[0021] Figure 3 : Schematic diagram of the connection between the pneumatic rotary assembly and the rotary table of the present utility model.

[0022] The reference numerals are as follows:

[0023] 1, body; 2, perforated rubber block; 3, rotary table; 4, circular slide rail; 5, clamping block; 6, CCD vision camera; 7, mounting plate; 8, second rotary cylinder; 9, slide seat; 10, lifting cylinder; 11, guide rail; 12, double-axis cylinder; 13, fixing rod; 14, chamber; 15, telescopic cylinder; 16, driven gear; 17, rotating shaft; 18, first rotary cylinder; 19, driving gear; 20, piston body. Detailed Description of the Embodiments

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

[0025] Such as Figures 1 to 3As shown in the figure, it relates to a machine vision detection device, including a machine body 1 and two CCD vision cameras 6 installed on the machine body 1. The CCD vision cameras 6 are connected to the rotation mechanism of the machine body 1. Its working principle has been described in a machine vision detection device with the publication number CN220566986U in the prior art, so it will not be elaborated in this application. A rotating table 3 is provided on the workbench of the machine body 1. An air-driven rotating assembly is jointly installed between the rotating table 3 and the machine body 1. The air-driven rotating assembly includes a first rotating cylinder 18, and the first rotating cylinder 18 is fixedly installed inside the machine body 1. The movable end of the first rotating cylinder 18 is fixedly installed with a driving gear 19. One side of the outer surface of the driving gear 19 is meshed and connected with a driven gear 16. The top of the driven gear 16 is fixedly connected with a rotating shaft 17, and the rotating shaft 17 penetrates through the machine body 1 and is rotatably connected thereto, and the rotating shaft 17 is fixedly connected to the rotating table 3. The bottom of the rotating table 3 is slidably connected with a circular slide rail 4, and the circular slide rail 4 is fixedly connected to the machine body 1. The first rotating cylinder 18 can drive the driving gear 19 to rotate, the driving gear 19 drives the driven gear 16 to rotate, and the driven gear 16 can drive the rotating table 3 to rotate through the rotating shaft 17.

[0026] Two chambers 14 are symmetrically opened inside the rotating table 3. One side of the inner top of the two chambers 14 is fixedly connected with a perforated rubber block 2 penetrating to the top. An air-driven piston is jointly installed between the two chambers 14 and the rotating table 3. The two air-driven pistons both include a telescopic cylinder 15, and the telescopic cylinder 15 is fixedly installed inside the rotating table 3. The movable end of the telescopic cylinder 15 penetrates into the chamber 14 and is fixedly connected with a piston body 20, and the piston body 20 is hermetically fitted with the inner wall of the chamber 14. Two sealing rings are provided on the outer surface of the piston body 20 to ensure the sealing performance between the piston body 20 and the inner wall of the chamber 14, thereby ensuring the air extraction effect.

[0027] An air-driven lifting assembly is fixedly installed on the workbench of the machine body 1. The movable end of the air-driven lifting assembly is fixedly installed with a double-shaft cylinder 12. Both movable ends of the double-shaft cylinder 12 are fixedly connected with a fixed rod 13. The air-driven lifting assembly includes a mounting plate 7, and the mounting plate 7 is fixedly connected to the machine body 1. A lifting cylinder 10 is fixedly installed on the top of the mounting plate 7. The movable end of the lifting cylinder 10 is fixedly connected with a sliding seat 9, and the sliding seat 9 is fixedly connected to the double-shaft cylinder 12. Two guide rails 11 are symmetrically and fixedly connected to one side of the outer surface of the mounting plate 7, and the guide rails 11 are slidably connected to the sliding seat 9. The lifting cylinder 10 can drive the sliding seat 9 to move along the guide rails 11, thereby ensuring the stability of the movement of the sliding seat 9. At the same time, the sliding seat 9 also drives the double-shaft cylinder 12 and the fixed rod 13 to move.

[0028] On the adjacent sides of the outer surfaces of the two fixed rods 13, second rotary cylinders 8 are fixedly installed. On the movable ends of the two second rotary cylinders 8, clamping blocks 5 are fixedly installed. The second rotary cylinders 8 are provided to drive the clamping blocks 5 to rotate. The clamping blocks 5 are connected to the movable ends of the second rotary cylinders 8 by bolts, which is convenient for replacing them according to actual needs, so as to achieve the purpose of clamping products with different appearances. At the same time, rubber pads also need to be designed on the contact surfaces between the clamping blocks 5 and the products to avoid hard contact between the clamping blocks 5 and the products, which has a protective effect on the products.

[0029] One single perforated rubber block 2 close to the double-shaft cylinder 12 is located on the center line between the two CCD vision cameras 6.

[0030] Working principle: First, place the product on the perforated rubber block 2 on the periphery. Then, the corresponding telescopic cylinder 15 operates, driving the piston body 20 connected to it to move deeper into the chamber 14, so as to adsorb and fix the product through the perforated rubber block 2. Then, the first rotary cylinder 18 drives the driving gear 19 to rotate, and the driving gear 19 drives the driven gear 16 and the rotating shaft 17 to rotate. The rotating shaft 17 drives the rotating table 3 to rotate, and the product is moved between the two CCD vision cameras 6 through the rotating table 3. Then, the surface and side of the product are detected by the CCD vision cameras 6. After the detection is completed, the lifting cylinder 10 drives the double-shaft cylinder 12 to rise to the set height through the sliding seat 9. Then, the double-shaft cylinder 12 drives the two second rotary cylinders 8 and the clamping blocks 5 to approach each other through the fixed rods 13 until the product is clamped. Then, the pneumatic lifting assembly drives the product to rise to the set height through various components. Then, the two second rotary cylinders 8 operate, and the second rotary cylinders 8 drive the product to rotate 180 degrees through the clamping blocks 5. Then, the product is placed back by the cooperation of various components, and then detected by the CCD vision cameras 6.

[0031] The cylinders in this application are all controlled by an existing technology pump station to ensure the timeliness, synchronization and stability of operation.

[0032] The above disclosed preferred embodiments of the present invention are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A machine vision inspection device, comprising a machine body (1) and two CCD vision cameras (6) mounted on the machine body (1), characterized in that: A rotating table (3) is provided on the working table of the machine body (1), and a pneumatic rotating assembly is installed between the rotating table (3) and the machine body (1); The rotating table (3) has two chambers (14) symmetrically arranged inside, and a rubber block (2) with holes extending through the top is fixedly connected to one side of the inner top of each of the chambers (14), and a pneumatic piston is installed between each of the chambers (14) and the rotating table (3); A pneumatic lifting assembly is fixedly mounted on the workbench of the machine body (1), a dual-axis cylinder (12) is fixedly mounted on the movable end of the pneumatic lifting assembly, and both movable ends of the dual-axis cylinder (12) are fixedly connected to a fixing rod (13); A second rotary cylinder (8) is fixedly mounted on adjacent sides of the outer surfaces of the two fixed rods (13), and a clamping block (5) is fixedly mounted on the movable ends of the two second rotary cylinders (8).

2. A machine vision inspection device according to claim 1, characterized in that: The pneumatic rotary assembly comprises a first rotary cylinder (18), and the first rotary cylinder (18) is fixedly mounted inside the machine body (1); a driving gear (19) is fixedly mounted on the movable end of the first rotary cylinder (18); one side of the outer surface of the driving gear (19) is meshingly connected with a driven gear (16); a rotating shaft (17) is fixedly connected to the top of the driven gear (16); the rotating shaft (17) passes through the machine body (1) and is rotatably connected thereto; and the rotating shaft (17) is fixedly connected to the rotating table (3).

3. A machine vision inspection device according to claim 1, characterized in that: The bottom of the rotating platform (3) is slidably connected to a circular slide rail (4), and the circular slide rail (4) is fixedly connected to the machine body (1).

4. A machine vision inspection device according to claim 1, characterized in that: The two pneumatic pistons each comprise a telescopic cylinder (15), and the telescopic cylinder (15) is fixedly mounted on the inner side of the rotating platform (3), the movable end of the telescopic cylinder (15) penetrates into the chamber (14) and is fixedly connected to a piston body (20), and the piston body (20) is sealed and fitted with the inner wall of the chamber (14).

5. The machine vision inspection device according to claim 1, characterized in that: The pneumatic lifting assembly comprises a mounting plate (7), and the mounting plate (7) is fixedly connected to the machine body (1), a lifting cylinder (10) is fixedly mounted on the top of the mounting plate (7), a sliding seat (9) is fixedly connected to the movable end of the lifting cylinder (10), and the sliding seat (9) is fixedly connected to the dual-axis cylinder (12).

6. A machine vision inspection device according to claim 5, characterized in that: Two guide rails (11) are symmetrically fixedly connected to one side of the outer surface of the mounting plate (7), and the guide rails (11) are slidably connected to the slide seat (9).

7. A machine vision inspection device according to claim 1, characterized in that: The single rubber block with holes (2) on one side close to the dual-axis cylinder (12) is located on the center line of the two CCD visual cameras (6).

Citation Information

Patent Citations

  • Machine vision detection equipment

    CN220566986U