Winding device for motor production
By designing a winding device with a pneumatic push rod and a gear box, the problem of being unable to quickly remove the coil and perform multiple windings at the same time in the prior art is solved, and an efficient and convenient winding production process is achieved.
Patent Information
- Application Number
- CN202421686560.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing winding device cannot quickly remove the wound coils, and it is impossible to wind multiple sets of coils at the same time.
A winding device including a support base plate, a support frame, a gear box, a rotating table, a winding structure, a guide frame and a copper wire is designed. The winding structure realizes the opening and closing of the tensioning structure through the driving of the pneumatic push rod and the opening and closing plate, which facilitates the removal of the coil; at the same time, the coordinated work of multiple winding structures is achieved through the driving of the gear box and the rotating table.
It realizes rapid removal of the wound coil and winding of multiple sets of coils at the same time, improving production efficiency and operation convenience.
Smart Images
Figure CN222996405U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding devices, in particular to a winding device for motor production. Background Technique
[0002] The motor is an important device indispensable in modern industry and life, and its application range is wide, including household appliances, industrial machinery, transportation means, etc. The performance and service life of the motor largely depend on the quality of the internal winding, and the manufacturing process of the winding is a key link in motor production. The traditional motor winding process mainly relies on manual operation, which has problems such as low efficiency and unstable quality, and it is difficult to meet the requirements of modern industry for high-efficiency and high-quality production. However, the existing winding devices still have problems that the wound coils cannot be quickly taken off downward and multiple groups of coils cannot be wound simultaneously.
[0003] Therefore, it is very necessary to invent a winding device for motor production. Content of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a winding device for motor production to solve the problems that the existing winding devices still have that the wound coils cannot be quickly taken off downward and multiple groups of coils cannot be wound simultaneously. A winding device for motor production includes a support bottom plate, a support frame, a gear box, a rotating table, a winding structure, a guiding frame and a copper wire, wherein: the support frame is fixedly installed on the surface of the support bottom plate, and the gear box is fixedly installed on the top of the support frame, and the rotating table is rotatably installed on the surface of the gear box; the winding structure is fixedly installed on the surface of the rotating table, and the guiding frame is fixedly installed on the surface of the support bottom plate, on one side of the winding structure, and the copper wire is wound around the winding structure after passing around the guiding frame.
[0005] The winding structure includes a pneumatic push rod, a rotating seat, a tensioning structure, an opening and closing plate and a wire segment fixing hole, and the pneumatic push rod is fixedly installed on the surface of the rotating table, and the opening and closing plate is fixedly installed at the top of the pneumatic push rod; the rotating seat is fixedly installed on the surface of the pneumatic push rod and the opening and closing plate is rotatably installed; the middle position of the tensioning structure is hinged to the opening and closing plate; a winding groove is arranged at the top of the tensioning structure, and a wire segment fixing hole is arranged inside the winding groove at the top of the tensioning structure.
[0006] Several groups of winding structures are adopted as required, and the winding structures work simultaneously and in the same direction driven by a gearbox and a rotating table. The tensioning structures can be opened and closed by the driving of pneumatic push rods and opening and closing plates. The tensioning structure is composed of three steel metal plates, and a slot named winding slot is arranged at the top of the tensioning structure. The wire fixing holes inside the winding slot at the top of the tensioning structure can allow copper wires to pass through, with the following functions: ① Fixing the copper wire: Through the wire fixing holes, the winding structure can firmly fix the copper wire to prevent it from loosening or falling off during the winding process; ② Controlling the tension of the copper wire: The tensioning structure in the winding structure can control the tension of the copper wire through the driving of pneumatic push rods and opening and closing plates to ensure the stability and consistency during the winding process; ③ Facilitating the removal of the wound coil: The tensioning structures can be opened and closed by the driving of pneumatic push rods and opening and closing plates. When the winding is completed, the pneumatic push rod can drive the opening and closing plate to close the tensioning structure, so as to conveniently remove the wound coil from the winding structure.
[0007] The guiding frame is made of a steel metal frame, and a guiding wheel is arranged inside the guiding frame. The number of guiding wheels inside the guiding frame is the same as that of the winding structure. A groove is arranged on the outer side of the guiding wheel inside the guiding frame, and the groove on the outer side of the guiding wheel inside the guiding frame is on the same plane as the winding slot inside the winding structure, with the following functions: ① Guiding the copper wire: The guiding frame ensures that the copper wire moves along a predetermined path and correctly enters the winding slot of the winding structure, thus ensuring the neatness and accuracy of winding; ② Stabilizing the copper wire: The guiding frame is internally provided with guiding wheels, and the number of guiding wheels is the same as that of the winding structure, ensuring that the copper wire remains stable during the winding process and preventing the copper wire from deviating or knotting.
[0008] Compared with the prior art, the utility model has the following beneficial effects:
[0009] 1. The setting of the winding structure of the utility model has the following functions: ① Fixing the copper wire: Through the wire fixing holes, the winding structure can firmly fix the copper wire to prevent it from loosening or falling off during the winding process; ② Controlling the tension of the copper wire: The tensioning structure in the winding structure can control the tension of the copper wire through the driving of pneumatic push rods and opening and closing plates to ensure the stability and consistency during the winding process; ③ Facilitating the removal of the wound coil: The tensioning structures can be opened and closed by the driving of pneumatic push rods and opening and closing plates. When the winding is completed, the pneumatic push rod can drive the opening and closing plate to close the tensioning structure, so as to conveniently remove the wound coil from the winding structure.
[0010] 2. The setting of the guiding frame of the utility model has the following functions: ① Guiding the copper wire: The guiding frame ensures that the copper wire moves along a predetermined path and correctly enters the winding slot of the winding structure, thus ensuring the neatness and accuracy of winding; ② Stabilizing the copper wire: The guiding frame is internally provided with guiding wheels, and the number of guiding wheels is the same as that of the winding structure, ensuring that the copper wire remains stable during the winding process and preventing the copper wire from deviating or knotting. Brief Description of the Drawings
[0011] Figure 1 is a schematic structural diagram of the present utility model.
[0012] Figure 2 is an enlarged view of part A of the present utility model.
[0013] In the figure:
[0014] supporting base plate 1, support frame 2, gear box 3, rotating table 4, winding structure 5, pneumatic push rod 51, rotating seat 52, tensioning structure 53, opening and closing plate 54, wire segment fixing hole 55, guiding frame 6, copper wire 7. Detailed Description of the Preferred Embodiment
[0015] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0016] As shown in Figure 1 to Figure 2 shown.
[0017] A winding device for motor production provided by the present utility model includes a supporting base plate 1, a support frame 2, a gear box 3, a rotating table 4, a winding structure 5, a guiding frame 6 and a copper wire 7, wherein: the support frame 2 is fixedly installed on the surface of the supporting base plate 1, and the gear box 3 is fixedly installed at the top of the support frame 2, and the rotating table 4 is rotatably installed on the surface of the gear box 3; the winding structure 5 is fixedly installed on the surface of the rotating table 4, and the guiding frame 6 is fixedly installed on the surface of the supporting base plate 1, on one side of the winding structure 5, and the copper wire 7 is wound around the winding structure 5 after passing around the guiding frame 6.
[0018] The winding structure 5 includes a pneumatic push rod 51, a rotating seat 52, a tensioning structure 53, an opening and closing plate 54 and a wire segment fixing hole 55, and the pneumatic push rod 51 is fixedly installed on the surface of the rotating table 4, and an opening and closing plate 54 is fixedly installed at the top of the pneumatic push rod 51; the rotating seat 52 is fixedly installed on the surface of the pneumatic push rod 51, and the opening and closing plate 54 is rotatably installed; the middle position of the tensioning structure 53 is hinged to the opening and closing plate 54; a winding groove is provided at the top of the tensioning structure 53, and a wire segment fixing hole 55 is provided inside the winding groove at the top of the tensioning structure 53.
[0019] This winding device is designed to efficiently and precisely wind the copper wire 7 into a motor coil. The device mainly consists of a support base plate 1, a support frame 2, a gearbox 3, a rotating table 4, a winding structure 5, a guiding frame 6, and a copper wire 7.
[0020] The following is its specific working principle:
[0021] 1. Basic Fixing and Support
[0022] Support base plate 1: Provides the basic support for the entire device to ensure its stability.
[0023] Support frame 2: Installed on the support base plate 1 to provide support for the gearbox 3.
[0024] Gearbox 3: Installed at the top of the support frame 2 to provide rotational power and drive the rotating table 4 to rotate.
[0025] 2. Winding Process
[0026] Rotating table 4: Installed on the surface of the gearbox 3 and rotates driven by the gearbox 3 to provide power for winding.
[0027] Winding structure 5: Fixedly installed on the rotating table 4 and is the core part of winding. The winding structure 5 includes a pneumatic push rod 51, a rotating seat 52, a tensioning structure 53, an opening and closing plate 54, and a wire segment fixing hole 55.
[0028] 3. Guiding and Tensioning
[0029] Guiding frame 6: Installed on the support base plate 1 for guiding the copper wire 7. Guide wheels are arranged inside the guiding frame 6, and the number of guide wheels is the same as that of the winding structure 5 to ensure that the copper wire 7 enters the winding groove of the winding structure 5 along the correct path.
[0030] Copper wire 7: Passes through the grooves on the guide wheels of the guiding frame 6 and then enters the winding structure 5 for winding.
[0031] 4. Fixing and Tensioning Control
[0032] Pneumatic push rod 51: Fixed on the rotating table 4 and drives the opening and closing of the tensioning structure 53 through the opening and closing plate 54 at the top.
[0033] Rotating seat 52: Installed on the pneumatic push rod 51 and connected to the opening and closing plate 54 to ensure the stable operation of the winding structure 5 during the winding process.
[0034] Tensioning structure 53: Controls the tension of the copper wire 7 through the drive of the pneumatic push rod 51 and the opening and closing plate 54. The winding groove ensures the stability and consistency of the copper wire 7 during the winding process.
[0035] Wire segment fixing hole 55: Arranged inside the winding groove for fixing the copper wire 7 to prevent it from loosening or falling off during the winding process.
[0036] 5. Cooperative operation of multiple winding structures
[0037] Multiple winding structures 5 work simultaneously in the same direction driven by the gearbox 3 and the rotating table 4, improving the winding efficiency and consistency.
[0038] 6. Completing winding and removing the coil
[0039] After the winding is completed, the pneumatic push rod 51 can drive the opening and closing plate 54 to close the tensioning structure 53, so as to conveniently remove the wound coil from the winding structure 5.
[0040] Summary
[0041] The winding device provides power and support through the support base plate 1, the support frame 2, the gearbox 3 and the rotating table 4, realizes the efficient winding of the copper wire 7 through the winding structure 5, ensures the precise guiding and tensioning of the copper wire 7 through the guiding frame 6 and the tensioning structure 53, finally realizes an efficient and stable winding production process, and improves the operation convenience and production efficiency by designing to facilitate the removal of the wound coil.
[0042] Any technical solution using the technical solution of the present utility model, or designed by those skilled in the art inspired by the technical solution of the present utility model and achieving the above technical effects, shall fall within the protection scope of the present utility model.
Claims
1. A winding device for motor production, characterized in that: The invention comprises a supporting base plate (1), a supporting frame (2), a gear box (3), a rotating platform (4), a winding structure (5), a guide frame (6) and a copper wire (7), wherein: the supporting frame (2) is fixedly mounted on the surface of the supporting base plate (1), and the gear box (3) is fixedly mounted on the top of the supporting frame (2), and the rotating platform (4) is rotatably mounted on the surface of the gear box (3); the winding structure (5) is fixedly mounted on the surface of the rotating platform (4), and the guide frame (6) is fixedly mounted on the surface of the supporting base plate (1) and is located on one side of the winding structure (5); and the copper wire (7) is wound around the guide frame (6) and then wound on the winding structure (5).
2. A winding device for motor production as claimed in claim 1, characterized in that: The winding structure (5) comprises a pneumatic push rod (51), a rotating seat (52), a tensioning structure (53), an opening and closing plate (54) and a line segment fixing hole (55), and the pneumatic push rod (51) is fixedly mounted on the surface of the rotating platform (4), and the opening and closing plate (54) is fixedly mounted on the top of the pneumatic push rod (51); the rotating seat (52) is fixedly mounted on the surface of the pneumatic push rod (51), and the opening and closing plate (54) is rotatably mounted; the middle position of the tensioning structure (53) is hinged to the opening and closing plate (54); the top of the tensioning structure (53) is provided with a winding groove, and the inside of the winding groove at the top of the tensioning structure (53) is provided with a line segment fixing hole (55).
3. A winding device for motor production as claimed in claim 2, characterized in that: The winding structure (5) is provided in several groups as required, and the winding structure (5) is driven by the gear box (3) and the rotating table (4) to work simultaneously and in the same direction, and the tensioning structure (53) can be opened and closed by the driving of the pneumatic push rod (51) and the opening and closing plate (54); the tensioning structure (53) is provided with three steel metal plates, and a slot is provided at the top of the tensioning structure (53), which is called a winding slot; the wire segment fixing hole (55) inside the winding slot at the top of the tensioning structure (53) allows the copper wire (7) to pass through.
4. A winding device for motor production as claimed in claim 1, characterized in that: The guide frame (6) is a steel metal frame, and guide wheels are arranged inside the guide frame (6), and the number of guide wheels inside the guide frame (6) is consistent with that of the winding structure (5); grooves are arranged outside the guide wheels inside the guide frame (6), and the grooves outside the guide wheels inside the guide frame (6) are on the same plane as the winding grooves inside the winding structure (5).