Curved-surface photovoltaic module frame and photovoltaic module

By designing the concession part and support frame structure of the curved photovoltaic module frame, the problem of water accumulation inside the photovoltaic module frame is solved, and the water flow is convenient to be discharged and drained in a timely manner.

CN222996493UActive Publication Date: 2025-06-17DAH SOLAR CO LTD
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Patent Information

Application Number
CN202421498671.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-17
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Even if the limit wall arc surface and laminate of the existing photovoltaic module frames are pressed, there will be gaps, causing water flow to flow between the limit wall and laminate, affecting the timely discharge of the water flow, and may lead to water accumulation inside the frame.

Method used

A curved photovoltaic module frame is designed, including a first side support frame and a top support frame. The connection between the two shrinks to the inner side to form a retreat portion. The curved surface of the curved glass covers the retreat portion, thereby completely blocking the retreat portion and the gap to prevent water flow from entering.

Benefits of technology

By completely blocking the retreating part and gaps, water flow will not enter the gap when it flows down the curved surface, avoiding water flow between the curved glass and the frame, reducing drainage difficulties and ensuring that the water flow flows down and discharges in time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a curved surface photovoltaic assembly frame and a photovoltaic assembly, and belongs to the technical field of photovoltaic assemblies, the assembly frame comprises a first side support frame and a top support frame, and the first side support frame and the top support frame are vertically arranged and are both used for supporting curved surface glass; the joint of the first side supporting frame and the top supporting frame shrinks inwards to form a receding part, and the curved surface of the curved glass covers the receding part. The end of the first side supporting frame abuts against the curved surface end of the curved glass, so that the first side supporting frame is smoothly connected with the curved surface of the curved glass. The photovoltaic module comprises curved glass and a plurality of the photovoltaic module frames, the frame bodies of the two photovoltaic module frames are oppositely arranged, and the curved surfaces of the two opposite sides of the curved glass cover the receding parts of the two frame bodies respectively. Water flow can be prevented from entering the space between the curved glass and the frame, and the drainage capacity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic modules, and particularly to a curved photovoltaic module frame and a photovoltaic module. Background Art

[0002] In a photovoltaic module, the frame is an important load-bearing component of the photovoltaic panel, and its role is particularly important. "The frame to the module" is similar to "the skeleton to the human body", and the mechanical strength of the photovoltaic module frame measures the mechanical strength of the module. In addition, during the installation of a power station, the frame plays a fixing role. From this perspective, the significance of the frame is great.

[0003] For example, Chinese patent document with publication number CN117914244A discloses a frame unit, a photovoltaic module frame and a curved screen photovoltaic module. The frame unit includes: a first connecting portion; a second connecting portion, which is perpendicularly arranged with respect to the first connecting portion. One end of the second connecting portion far from the first connecting portion is connected with a limiting wall. The surface of the limiting wall adapted to cooperate with the laminate is a first arc surface, and the first arc surface is adapted to be tightly pressed and cooperate with the front surface of the laminate. The end of the limiting wall is not higher than the laminate; a supporting portion, which is fixedly installed on the second connecting portion. The first connecting portion and the supporting portion are arranged on the same surface of the second connecting portion, and the supporting portion is adapted to support and cooperate with the back surface of the laminate.

[0004] The limiting wall in the above patent document adopts an arc surface design, and its first arc surface is tightly pressed and cooperates with the front surface of the laminate. When cleaning the photovoltaic module, the water flow with dust flows downward along the photovoltaic module. To a certain extent, the water flow will not be blocked by the limiting wall. However, there will still be gaps between the arc surface of the limiting wall and the laminate even when they are tightly pressed, and the water flow will flow into the space between the limiting wall and the laminate, affecting the timely discharge of the water flow and possibly causing water accumulation inside the frame. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a curved photovoltaic module frame and a photovoltaic module, so as to solve the problem in the prior art that there are still gaps between the arc surface of the limiting wall of the photovoltaic module frame and the laminate even when they are tightly pressed, the water flow will flow into the space between the limiting wall and the laminate, affecting the timely discharge of the water flow and possibly causing water accumulation inside the frame.

[0006] To achieve the above purpose, the utility model provides a curved photovoltaic module frame, which includes a first side support frame and a top support frame. The first side support frame and the top support frame are perpendicularly arranged and both are used for supporting the curved glass. The connection part between the first side support frame and the top support frame contracts inward to form a yielding part, and the curved surface of the curved glass covers the yielding part. The end of the first side support frame abuts against the curved end of the curved glass, so that the first side support frame is smoothly connected with the curved surface of the curved glass.

[0007] Further, the yielding part includes a transverse connecting rod, a longitudinal connecting rod, and an arc connecting rod. The transverse connecting rod is connected to the inner side of the first side support frame. The longitudinal connecting rod is perpendicular to and connected to the transverse connecting rod. The arc connecting rod connects the longitudinal connecting rod to the top support frame.

[0008] Further, a first protrusion is provided on the side of the longitudinal connecting rod facing the curved glass. The first protrusion and the end of the first side support frame form a gap groove, and an adhesive is filled in the gap groove. The adhesive is used to bond the curved glass and the frame.

[0009] Further, the radian of the arc of the arc connecting rod is consistent with the curved radian of the curved glass.

[0010] Further, a plurality of second protrusions are provided on the side of the top support frame facing the curved glass. The plurality of second protrusions are arranged at intervals and are in contact with the inner side of the curved glass.

[0011] Further, it further includes a bottom support frame and a second side support frame. The bottom support frame is vertically arranged and connected to the first side support frame. The second side support frame connects the bottom support frame and the second side support frame. The bottom support frame, the first side support frame, the yielding part, the top support frame, and the second side support frame enclose a cavity.

[0012] Further, a plurality of reinforcing ribs are provided on the inner side of the first side support frame, and the reinforcing ribs extend towards the inner side of the cavity.

[0013] Further, the connection between the bottom support frame and the first side support frame is smoothly connected through an arc section.

[0014] The present utility model further provides a photovoltaic module, including a curved glass and a plurality of the above-mentioned photovoltaic module frames. The frame bodies of the two photovoltaic module frames are arranged oppositely, and the curved surfaces on the opposite sides of the curved glass respectively cover the yielding parts of the two frame bodies.

[0015] Further, the frame bodies are connected through corner codes, and the corner codes are installed in the cavity.

[0016] Adopting the technical solution provided by the present utility model, compared with the existing well-known technologies, it has the following beneficial effects:

[0017] A frame for a curved photovoltaic module of the present utility model. The connection between the first side support frame and the top support frame contracts inward to form a recessed portion. The curved surface of the curved glass covers the recessed portion, and the curved surface of the curved glass completely blocks the recessed portion. At the same time, it also blocks the gap at the connection between the curved glass and the frame. When water flows down along the curved surface, it will not enter the gap, preventing water from entering between the curved glass and the frame and alleviating the difficulty of drainage. The first side support frame is smoothly connected to the curved surface of the curved glass without obstructing the water flow, which helps the water flow down and drain in a timely manner.

[0018] Obviously, the elements or features described in the above single embodiment can be used alone or in combination in other embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In the drawings, the dimensions and ratios do not represent the dimensions and ratios of the actual product. The drawings are merely illustrative and, for the sake of clarity, certain non-essential elements or features are omitted.

[0020] Figure 1 is a schematic cross-sectional structure diagram of the frame of the component in the embodiment of the present utility model;

[0021] Figure 2 is a schematic three-dimensional structure diagram of the frame of the component in the embodiment of the present utility model;

[0022] Figure 3 is a schematic cooperation structure diagram of the frame of the component and the curved glass in the embodiment of the present utility model;

[0023] Figure 4 is a schematic cooperation structure diagram of the frame of the component and the corner code in the embodiment of the present utility model.

[0024] DESCRIPTION OF THE REFERENCE NUMERALS

[0025] 100, frame body; 110, bottom support frame; 120, first side support frame; 121, reinforcing rib; 122, arc segment; 130, second side support frame; 140, top support frame; 150, transverse connecting rod; 151, longitudinal connecting rod; 152, arc connecting rod; 153, first protrusion; 154, gap groove; 155, second protrusion; 160, cavity; 200, curved glass; 300, corner code. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the present utility model will be described in detail with reference to the drawings. What is described here is only the preferred embodiment of the present utility model. Those skilled in the art can think of other ways to implement the present utility model based on the preferred embodiment, and other ways also fall within the scope of the present utility model.

[0027] Embodiment

[0028] Please refer to Figures 1 - 4 , this embodiment provides a frame for a curved photovoltaic module, including a first side support frame 120 and a top support frame 140. The first side support frame 120 and the top support frame 140 are perpendicularly arranged and both are used to support the curved glass 200; the connection part between the first side support frame 120 and the top support frame 140 shrinks inward to form a recessed part. The shrinkage of the recessed part will create more space, making it easier for the curved glass 200 to be positioned and installed with the frame. The curved surface of the curved glass 200 covers the recessed part, and the curved surface of the curved glass 200 completely blocks the recessed part, and at the same time also blocks the gap at the connection between the curved glass 200 and the frame. When water flows down along the curved surface, it will not enter the gap, avoiding water from entering between the curved glass 200 and the frame and reducing the drainage difficulty. The end of the first side support frame 120 abuts against the curved end of the curved glass 200, making the first side support frame 120 smoothly connect with the curved surface of the curved glass 200. When water flows down along the curved surface of the curved glass 200, it will not be blocked, which helps the water to be discharged in time and avoids the accumulation of water on the surface of the curved glass 200.

[0029] Specifically, in this embodiment, as Figure 1 and Figure 2 shown, the recessed part includes a transverse connecting rod 150, a longitudinal connecting rod 151 and an arc connecting rod 152. The transverse connecting rod 150 is connected to the inner side of the first side support frame 120, the longitudinal connecting rod 151 is perpendicular to and connected to the transverse connecting rod 150, and the arc connecting rod 152 connects the longitudinal connecting rod 151 with the top support frame 140. The perpendicular connection between the longitudinal connecting rod 151 and the transverse connecting rod 150 can increase the space for the recessed part to shrink inward, and at the same time, their perpendicular arrangement can also increase the structural strength of the recessed part. The arc connecting rod 152 makes the transition between the recessed part and the top support frame 140 smooth. The arc radian of the arc connecting rod 152 is the same as the curved radian of the curved glass 200, which can make the arc connecting rod 152 and the curved surface of the curved glass 200 form a parallel arc structure and reduce the space between the curved surface and the arc connecting rod 152.

[0030] Furthermore, in this embodiment, please refer to Figure 1 and Figure 2 , a first protrusion 153 is arranged on the side of the longitudinal connecting rod 151 facing the curved glass 200. The first protrusion 153 and the end of the first side support frame 120 form a gap groove 154, and an adhesive is filled in the gap groove 154. The adhesive is used to bond the curved glass 200 and the frame. The first protrusion 153 and the end of the first side support frame 120 jointly provide support for the curved surface of the curved glass 200 in two directions, increasing the installation stability of the curved glass 200 and the frame. In this embodiment, the adhesive mainly used is silicone. Silicone has high bonding strength, high temperature resistance, ultraviolet resistance, and good thermal stability, which is suitable for the solar light environment faced by photovoltaic modules.

[0031] In this embodiment, please continue to refer to Figure 1 , on the side of the top support frame 140 facing the curved glass 200, a plurality of second protrusions 155 are provided. The plurality of second protrusions 155 are arranged at intervals and are in contact with the inner side of the curved glass 200. The multiple second protrusions 155 can provide multiple support points for the curved glass 200, improving the structural stiffness of the curved glass 200. Moreover, the second protrusions 155 arranged at intervals can prevent the curved glass 200 from directly contacting the frame, creating channels between the second protrusions 155, which is convenient for draining water in extreme rain and snow weather.

[0032] In this embodiment, as Figure 1 shown, the component frame further includes a bottom support frame 110 and a second side support frame 130. The bottom support frame 110 is vertically arranged and connected to the first side support frame 120, and the second side support frame 130 connects the bottom support frame 110 and the second side support frame 130; the bottom support frame 110, the first side support frame 120, the yielding part, the top support frame 140, and the second side support frame 130 enclose a cavity 160. On the one hand, the cavity 160 can reduce the overall weight of the frame, and on the other hand, it can facilitate the assembly of multiple frames.

[0033] Furthermore, a plurality of reinforcing ribs 121 are provided on the inner side of the first side support frame 120, and the reinforcing ribs 121 extend towards the inner side of the cavity 160. The reinforcing ribs 121 can enhance the structural strength of the frame, reduce the risk of frame deformation, and at the same time improve the supporting force for the curved glass 200. The connection between the bottom support frame 110 and the first side support frame 120 is smoothly connected through an arc section 122. The arc section 122 can increase the smoothness of the outer side of the frame, reduce the sharpness and sharpness of the frame, lower the risk of the frame being bumped, and avoid damaging the components during transportation.

[0034] On the other hand, the present application provides a photovoltaic module, including a curved glass 200 and a plurality of photovoltaic module frames. The frame bodies 100 of two photovoltaic module frames are arranged opposite to each other, and the curved surfaces on the opposite sides of the curved glass 200 respectively cover the yielding parts of the two frame bodies 100. Without replacing the aluminum alloy base material, the gap grooves 154 at the yielding parts are closely matched with the curved glass 200, making the frame and the curved glass 200 integrated, improving the aesthetics; the yielding parts of the frame body 100 enable the surface of the module to have a smooth transition, thereby improving the sewage discharge, drainage, and snow discharge capabilities, and at the same time avoiding unnecessary gaps. The frame bodies 100 are connected through corner codes 300, and the corner codes 300 are installed in the cavity 160. The cooperation between the corner codes 300 and the cavity 160 of the frame body 100 is convenient and compact.

[0035] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "front", "rear", "left", "right", "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0036] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] The protection scope of the present utility model is only defined by the claims. Benefiting from the teachings of the present utility model, those skilled in the art can easily recognize that alternative structures of the structures disclosed in the present utility model can be used as feasible alternative embodiments, and the embodiments disclosed in the present utility model can be combined to generate new embodiments, which also fall within the scope of the appended claims.

Claims

1. A curved photovoltaic module frame, comprising a first side support frame (120) and a top support frame (140), wherein the first side support frame (120) and the top support frame (140) are arranged vertically and both are used to support a curved glass (200); characterized in that: The connection between the first side support frame (120) and the top support frame (140) shrinks inward to form a retreat portion, and the curved surface of the curved glass (200) covers the retreat portion; the end of the first side support frame (120) abuts against the curved end of the curved glass (200), so that the curved surfaces of the first side support frame (120) and the curved glass (200) are smoothly connected.

2. A curved photovoltaic module frame according to claim 1, characterized in that: The retreat portion comprises a transverse connecting rod (150), a longitudinal connecting rod (151) and an arc-shaped connecting rod (152); the transverse connecting rod (150) is connected to the inner side of the first side support frame (120); the longitudinal connecting rod (151) is perpendicular to and connected to the transverse connecting rod (150); and the arc-shaped connecting rod (152) connects the longitudinal connecting rod (151) to the top support frame (140).

3. A curved photovoltaic module frame according to claim 2, characterized in that: A first protrusion (153) is provided on the side of the longitudinal connecting rod (151) facing the curved glass (200), and a gap groove (154) is formed between the first protrusion (153) and the end of the first side support frame (120). The gap groove (154) is filled with an adhesive, and the adhesive is used to bond the curved glass (200) and the frame.

4. A curved photovoltaic module frame according to claim 2, characterized in that: The curvature of the arc-shaped connecting rod (152) is consistent with the curvature of the curved surface of the curved glass (200).

5. The curved photovoltaic module frame according to claim 1, characterized in that: A plurality of second protrusions (155) are provided on a side of the top support frame (140) facing the curved glass (200), and the plurality of second protrusions (155) are arranged at intervals and in contact with the inner side of the curved glass (200).

6. The curved photovoltaic module frame according to claim 1, characterized in that: The invention also includes a bottom support frame (110) and a second side support frame (130), wherein the bottom support frame (110) is vertically arranged and connected to the first side support frame (120), and the second side support frame (130) connects the bottom support frame (110) and the second side support frame (130); the bottom support frame (110), the first side support frame (120), the retreat portion, the top support frame (140) and the second side support frame (130) are combined to form a cavity (160).

7. The curved photovoltaic module frame according to claim 6, characterized in that: A plurality of reinforcing ribs (121) are provided on the inner side of the first side support frame (120), and the reinforcing ribs (121) extend toward the inner side of the cavity (160).

8. The curved photovoltaic module frame according to claim 6, characterized in that: The connection between the bottom support frame (110) and the first side support frame (120) is smoothly connected via an arc segment (122).

9. A photovoltaic module, characterized in that: It comprises curved glass (200) and a photovoltaic module frame as described in any one of claims 1 to 8, wherein two frame bodies (100) of the photovoltaic module frames are arranged opposite to each other, and the curved surfaces on opposite sides of the curved glass (200) respectively cover the retreated parts of the two frame bodies (100).

10. A photovoltaic module according to claim 9, characterized in that: The frame bodies (100) are connected via angle brackets (300), and the angle brackets (300) are installed in the cavity (160).

Citation Information

Patent Citations

  • Frame unit, photovoltaic module frame and curved screen photovoltaic module

    CN117914244A