Asphalt smoke absorption device in coated asphalt production process

By designing a separable half-shell condenser and high-pressure water flow cleaning system, the problem of the condensation tube of the existing asphalt smoke absorption device is easily blocked, achieving long-term stable operation of the equipment and efficient flue gas purification.

CN222998300UActive Publication Date: 2025-06-20山东齐创石化工程有限公司
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Patent Information

Application Number
CN202421760611.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-20
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The condensate pipes of the existing asphalt smoke absorption devices are complex in appearance, which easily leads to dust accumulation and blockage, and lacks cleaning functions, resulting in a shortening of the service life of the equipment.

Method used

A bituminous smoke absorption device including a water tank, a two-way moving mechanism and a cleaning mechanism is designed. The condenser tube consists of two half-shells, separated by a two-way moving mechanism, and dust on the inner wall of the half-shell is cleaned with high-pressure water flow and nozzles.

Benefits of technology

Effectively prevent condensation pipes from being blocked, extend the service life of the equipment, and improve the efficiency of asphalt smoke purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt smoke absorption device in the production process of coated asphalt, which comprises a water tank, an air inlet pipe, a bidirectional moving mechanism, a cyclone dust collector, an ash removal mechanism, an exhaust pipe and a condenser pipe, the water tank is provided with a bidirectional moving mechanism used for driving the two half shells to move oppositely, an air inlet pipe is fixed to the top of the water tank, an exhaust pipe is fixed to the bottom of the water tank, the bottom of the air inlet pipe is inserted into the condensation pipe, the top of the exhaust pipe is inserted into the condensation pipe, and the water tank is provided with an ash cleaning mechanism used for cleaning the two half shells. The condenser pipe deashing device is convenient to deash the condenser pipe and prevents blockage.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue gas treatment, in particular to an asphalt fume absorption device in the production process of coated asphalt. Background Technique

[0002] When producing asphalt, a large amount of high-temperature flue gas is generated by dust, and the flue gas contains a large amount of particulate pollutants, which need to be filtered. Before filtration, the flue gas needs to be cooled down first.

[0003] Chinese Patent CN220990035U discloses an asphalt fume absorption device in the production process of coated asphalt, including: a body, including a cyclone dust collector, one end of the cyclone dust collector is fixedly connected with an input pipe, the other end of the cyclone dust collector is fixedly connected with a communicating pipe, the surface of the communicating pipe is fixedly connected with an absorption box, the upper surface of the absorption box is fixedly connected with an exhaust port, and the inner surface of the input pipe is fixedly connected with a spraying device; a condensation mechanism, including a condensation pipe. By installing a condensation pipe inside the input pipe, when the asphalt fume passes through the condensation pipe device, under the action of the condensation pipe, the effect of initially increasing the dust particles of the asphalt fume is achieved, so that the asphalt fume is more fully purified after entering the cyclone dust collector, and through grooves are opened on the surface of the input pipe for the purpose of taking out the entire condensation mechanism when the condensation pipe needs to be replaced after long-term use.

[0004] When the above patent is in use, the condensation pipe is used to cool the pipeline through the pipeline. However, the shape of the condensation pipe is winding, and the dust in the flue gas is easy to accumulate inside the condensation pipe to cause blockage, and the above patent does not have the function of cleaning the condensation pipe and is easy to be blocked. Therefore, in view of the above situation, there is an urgent need to develop an asphalt fume absorption device in the production process of coated asphalt that is convenient for cleaning the condensation pipe and preventing blockage to overcome the deficiencies in current practical applications and meet current needs. Content of the Utility Model

[0005] The purpose of the utility model is to provide an asphalt fume absorption device in the production process of coated asphalt to solve the problems raised in the above background technique.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An asphalt fume absorption device during the production process of coated asphalt, comprising a water tank, an air inlet pipe, a bidirectional moving mechanism, a cyclone dust collector, a dust cleaning mechanism, an exhaust pipe and a condensing pipe. The condensing pipe is installed inside the water tank. The condensing pipe includes two half shells. A bidirectional moving mechanism for driving the two half shells to move towards each other is installed on the water tank. The air inlet pipe is fixed to the top of the water tank, and the exhaust pipe is fixed to the bottom of the water tank. The bottom of the air inlet pipe is inserted into the condensing pipe, and the top of the exhaust pipe is inserted into the condensing pipe. A dust cleaning mechanism for cleaning the two half shells is installed on the water tank. The dust cleaning mechanism includes: an electric telescopic rod, a transfer block, a shunt pipe, a nozzle, a high-pressure pump and a hose. The electric telescopic rod is fixed to the outside of the water tank. The output end of the electric telescopic rod is fixed to the transfer block. The transfer block is fixed to the shunt pipe. A plurality of nozzles are installed on both the left and right sides of the shunt pipe. The high-pressure pump is connected to the shunt pipe through a hose. The bidirectional moving mechanism includes: a driving motor, a bidirectional screw, a first external thread, a second external thread, a first thread sleeve, a second thread sleeve, an extension plate, a sliding sleeve and a cross bar. The driving motor is fixed to the top of the water tank. The bidirectional screw is rotatably connected to the top. The output shaft of the driving motor is connected to the bidirectional screw. The right half section of the driving motor is provided with a first external thread, and a first thread sleeve matched with it is installed on the outside of the first external thread. The left half section of the driving motor is provided with a second external thread, and a second thread sleeve matched with it is installed on the outside of the second external thread. A extension plate is fixed to the lower side of each of the first thread sleeve and the second thread sleeve. Each extension plate is fixed to a half shell. A sliding sleeve is fixed to the bottom of each extension plate. The sliding sleeve is slidably installed on the cross bar.

[0008] Preferably: The helix directions of the first external thread and the second external thread are opposite.

[0009] Preferably: A water inlet is provided at the upper right of the water tank. The water inlet is connected to an external water source through a pipeline. A drain outlet is provided at the lower left of the water tank.

[0010] Preferably: A cyclone dust collector is provided on the side of the water tank. The exhaust pipe is connected to the cyclone dust collector.

[0011] Preferably: The half shell is made of copper.

[0012] The beneficial effects of the present utility model are as follows: During the production process of the coated asphalt, for the asphalt fume absorption device, when in use, the external asphalt fumes enter the condensing pipe through the air inlet pipe, and the external tap water enters from the water inlet and exits from the drain outlet. The tap water cools the fumes passing through the condensing pipe. The cooled fumes enter the cyclone dust collector through the exhaust pipe for dust removal. After using for a period of time, the external asphalt fumes transported are closed, and the water flow in the water tank is emptied. Then, the two half shells are separated by the bidirectional moving mechanism. The high-pressure water flow is transported into the shunt pipe by the high-pressure pump. The shunt pipe is driven by the electric telescopic rod to pass through between the two half shells, and the high-pressure water flow is sprayed onto the half shells through the nozzles for flushing, thereby cleaning the dust adhering to the inner wall of the half shells and preventing blockage inside the half shells. In summary, the present utility model is convenient for cleaning the condensing pipe and preventing blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic three-dimensional structure diagram of the present utility model Figure 1 。

[0014] Figure 2 is a schematic three-dimensional structure diagram of the present utility model Figure 2 。

[0015] Figure 3 is an internal cross-sectional view of the present utility model.

[0016] Figure 4 is a schematic diagram of a partial structure of the present utility model Figure 1 。

[0017] Figure 5 is the present utility model Figure 4 in an open state schematic diagram.

[0018] Figure 6 is a schematic diagram of the cleaning state of the condensing pipe in the present utility model.

[0019] Figure 7 is a schematic diagram of a partial structure of the present utility model Figure 2 。

[0020] LEGEND DESCRIPTION:

[0021] 1. Water tank; 101. Water inlet; 102. Drain outlet; 2. Air inlet pipe; 3. Bidirectional moving mechanism; 301. Driving motor; 302. Bidirectional screw; 303. First external thread; 304. Second external thread; 305. First thread sleeve; 306. Second thread sleeve; 307. Extension plate; 308. Sliding sleeve; 309. Cross bar; 4. Cyclone dust collector; 5. Ash cleaning mechanism; 501. Electric telescopic rod; 502. Adapter block; 503. Shunt pipe; 504. Nozzle; 505. High-pressure pump; 506. Hose; 6. Exhaust pipe; 7. Condensing pipe; 701. Half shell. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0023] The following gives specific embodiments.

[0024] See Figures 1 to 7 , in the embodiment of the present utility model, an asphalt fume absorption device in the production process of coated asphalt includes a water tank 1, an air inlet pipe 2, a bidirectional moving mechanism 3, a cyclone dust collector 4, a dust cleaning mechanism 5, an exhaust pipe 6 and a condensing pipe 7. An inlet 101 is arranged at the upper right of the water tank 1, and the inlet 101 is connected to an external water source through a pipeline. A drain outlet 102 is arranged at the lower left of the water tank 1, and external tap water enters from the inlet 101 and discharges from the drain outlet 102. A condensing pipe 7 is installed in the water tank 1. The condensing pipe 7 includes two half shells 701, and the half shells 701 are made of copper to have good thermal conductivity. A bidirectional moving mechanism 3 for driving the two half shells 701 to move towards each other is installed on the water tank 1. An air inlet pipe 2 is fixed to the top of the water tank 1, and the air inlet pipe 2 is connected to an external asphalt fume conveying pipe. An exhaust pipe 6 is fixed to the bottom of the water tank 1. The bottom of the air inlet pipe 2 is inserted into the condensing pipe 7, and the top of the exhaust pipe 6 is inserted into the condensing pipe 7. A cyclone dust collector 4 is arranged on the side of the water tank 1, and the exhaust pipe 6 is connected to the cyclone dust collector 4. A dust cleaning mechanism 5 for cleaning the two half shells 701 is installed on the water tank 1. During use, the two half shells 701 are combined together, and external asphalt fumes enter the condensing pipe 7 from the air inlet pipe 2. External tap water enters from the inlet 101 and discharges from the drain outlet 102. The fumes passing through the condensing pipe 7 are cooled by the tap water. The cooled fumes enter the cyclone dust collector 4 through the exhaust pipe 6 for dust removal. After using for a period of time, the two half shells 701 are driven to separate by the bidirectional moving mechanism 3, and then the dust cleaning mechanism 5 sprays high-pressure water flow to clean the dust attached to the inner wall of the half shell 701 to prevent blockage in the half shell 701.

[0025] The bidirectional moving mechanism 3 includes: a driving motor 301, a bidirectional screw 302, a first external thread 303, a second external thread 304, a first threaded sleeve 305, a second threaded sleeve 306, an extension plate 307, a sliding sleeve 308 and a cross bar 309. The driving motor 301 is fixed to the top of the water tank 1, and the bidirectional screw 302 is rotatably connected to the top of the water tank 1. The output shaft of the driving motor 301 is connected to the bidirectional screw 302. The right half of the driving motor 301 is provided with a first external thread 303, and the outer side of the first external thread 303 is equipped with a first threaded sleeve 305 matched therewith. The left half of the driving motor 301 is provided with a second external thread 304, and the outer side of the second external thread 304 is equipped with a second threaded sleeve 306 matched therewith. The lower sides of the first threaded sleeve 305 and the second threaded sleeve 306 are both fixed with an extension plate 3. 07, each of the extension plates 307 is fixed to a half shell 701, and a sliding sleeve 308 is fixed to the bottom of each of the extension plates 307, and the sliding sleeve 308 is slidably installed on the cross bar 309, and the cross bar 309 is fixed to the inner bottom end of the water tank 1, and the first external thread 303 and the second external thread 304 have opposite rotation directions, so that when the bidirectional screw 302 rotates, the first thread sleeve 305 and the second thread sleeve 306 move in opposite directions. When in use, the bidirectional screw 302 is driven to rotate by the driving motor 301, and the first thread sleeve 305 and the second thread sleeve 306 are driven to move toward each other by the rotation of the bidirectional screw 302, and the two extension plates 307 are driven to move toward each other by the first thread sleeve 305 and the second thread sleeve 306, and the two half shells 701 are driven to move toward each other by the extension plate 307, and then the two half shells 701 are opened or closed.

[0026] The cleaning mechanism 5 includes: an electric telescopic rod 501, an adapter block 502, a diverter pipe 503, a nozzle 504, a high-pressure pump 505 and a hose 506. The electric telescopic rod 501 is fixed to the outside of the water tank 1, and the output end of the electric telescopic rod 501 is fixed to the adapter block 502, and the adapter block 502 is fixed to the diverter pipe 503. A plurality of nozzles 504 are installed on both sides of the diverter pipe 503. The high-pressure pump 505 is connected to an external water source through a pipeline, and the high-pressure pump 505 is connected to the diverter pipe 503 through a hose 506. When in use, the high-pressure water flow is transported to the diverter pipe 503 by the high-pressure pump 505, and the high-pressure water flow is sprayed onto the semi-shell 701 for flushing through the nozzle 504.

[0027] Working principle: During the production process of the coated asphalt, for the asphalt fume absorption device, when in use, the external asphalt fumes enter the condensing pipe 7 through the air inlet pipe 2, and the external tap water enters from the water inlet 101 and discharges from the water outlet 102. The tap water cools the fumes passing through the condensing pipe 7. The cooled fumes enter the cyclone dust collector 4 through the exhaust pipe 6 for dust removal. After using for a period of time, the external asphalt fumes transported are shut off, and the water flow in the water tank 1 is emptied. Then, the two half shells 701 are separated by the bidirectional moving mechanism 3. The high-pressure water flow is transported into the shunt pipe 503 by the high-pressure pump 505. The shunt pipe 503 is driven by the electric telescopic rod 501 to pass through between the two half shells 701, and the high-pressure water flow is sprayed onto the half shell 701 through the nozzle 504 for flushing, so as to clean the dust attached to the inner wall of the half shell 701 and prevent blockage in the half shell 701.

[0028] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A device for absorbing asphalt smoke in the production process of coated asphalt, characterized in that: The invention comprises a water tank (1), an air intake pipe (2), a bidirectional movable mechanism (3), a cyclone dust collector (4), a dust cleaning mechanism (5), an exhaust pipe (6) and a condenser (7); the condenser (7) is installed in the water tank (1); the condenser (7) comprises two half shells (701); the water tank (1) is installed with a bidirectional movable mechanism (3) for driving the two half shells (701) to move towards each other; the top of the water tank (1) is fixed with an air intake pipe (2); the bottom of the water tank (1) is fixed with an exhaust pipe (6); the bottom of the air intake pipe (2) is inserted into the condenser (7); the top of the exhaust pipe (6) is inserted into the condenser (7); A cleaning mechanism (5) for cleaning the two half shells (701) is installed on the water tank (1), the cleaning mechanism (5) comprising: an electric telescopic rod (501), a switching block (502), a diverter pipe (503), a nozzle (504), a high-pressure pump (505) and a hose (506), the electric telescopic rod (501) being fixed to the outside of the water tank (1), the output end of the electric telescopic rod (501) being fixed to the switching block (502), the switching block (502) being fixed to the diverter pipe (503), a plurality of nozzles (504) being installed on both sides of the diverter pipe (503), and the high-pressure pump (505) being connected to the hose (506). 06) is connected to the shunt pipe (503), the bidirectional moving mechanism (3) comprises: a driving motor (301), a bidirectional screw (302), a first external thread (303), a second external thread (304), a first threaded sleeve (305), a second threaded sleeve (306), an extension plate (307), a sliding sleeve (308) and a cross bar (309), the driving motor (301) is fixed to the top of the water tank (1), the bidirectional screw (302) is rotatably connected to the top of the water tank (1), the output shaft of the driving motor (301) is connected to the bidirectional screw (302), the right half of the driving motor (301) is provided with a first external thread (303), A first threaded sleeve (305) matching with the first external thread (303) is installed on the outer side of the first external thread (303); a second external thread (304) is provided on the left half of the drive motor (301); a second threaded sleeve (306) matching with the first external thread (304) is installed on the outer side of the second external thread (304); an extension plate (307) is fixed to the lower side of each of the first threaded sleeve (305) and the second threaded sleeve (306); each of the extension plates (307) is fixed to a half shell (701); a sliding sleeve (308) is fixed to the bottom of each of the extension plates (307); and the sliding sleeve (308) is slidably mounted on the cross bar (309).

2. The asphalt fume absorption device in the coated asphalt production process according to claim 1 is characterized in that: The first external thread (303) and the second external thread (304) have opposite rotation directions.

3. The asphalt fume absorption device in the coated asphalt production process according to claim 1 is characterized in that: A water inlet (101) is provided at the upper right of the water tank (1), and the water inlet (101) is connected to an external water source via a pipeline. A water outlet (102) is provided at the lower left of the water tank (1).

4. The asphalt fume absorption device in the coated asphalt production process according to claim 1 is characterized in that: A cyclone dust collector (4) is provided on the side of the water tank (1), and the exhaust pipe (6) is connected to the cyclone dust collector (4).

5. The asphalt fume absorption device in the coated asphalt production process according to any one of claims 1 to 4, characterized in that: The half shell (701) is made of copper.

Citation Information

Patent Citations

  • A asphalt fume absorption device in the production process of coated asphalt

    CN220990035U