Novel humic acid organic fertilizer granulator

By introducing acceleration components and vibration components into the pelletizer, the problem of blockage of the discharge plate caused by the undrying of organic fertilizer is solved, and the production efficiency and equipment reliability are improved.

CN222998734UActive Publication Date: 2025-06-20INNER MONGOLIA XINYU AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421701806.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-20
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

When manufacturing organic fertilizers in existing pellet machines, if the organic fertilizer is not completely dried, it is easy to cause blockage of the discharge plate, thereby reducing production efficiency and frequent shutdown of the machine for maintenance.

Method used

A new humic acid organic fertilizer pelletizer was designed, using acceleration components and vibration components. The acceleration component drives the push plate to slide through the driving rod, pushing the organic fertilizer forward; the vibrating component drives the elastic rod to hit the fixed plate through the eccentric wheel, vibrating the discharge plate periodically to increase the discharge speed of the organic fertilizer.

Benefits of technology

It effectively improves the production rate of organic fertilizer, reduces the occurrence of blockage of discharge plates, avoids the problem of organic fertilizer sticking to the surface of discharge plates, and reduces the maintenance frequency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of organic fertilizer processing, and particularly relates to a novel humic acid organic fertilizer granulator which comprises a case, a processing barrel is fixedly mounted at the top end of the case, a discharging plate is fixedly mounted at the front end of the bottom of the processing barrel, an acceleration assembly is arranged at the top of the discharging plate, and a vibration assembly is arranged at the bottom of the discharging plate. When a driving rod rotates, a push plate can be driven to slide on the surface of a discharging plate, at the moment, the push plate pushes organic fertilizer on the surface of the discharging plate to move in the direction away from a processing barrel, then the discharging speed of the organic fertilizer is increased, and therefore the production rate of the organic fertilizer is increased; furthermore, the discharging plate is periodically knocked to vibrate, at the moment, the discharging speed of the organic fertilizer on the surface of the discharging plate is further increased, meanwhile, the organic fertilizer on the top of the discharging plate cannot be adhered to the surface due to incomplete drying, and the organic fertilizer adhered to the surface of the discharging plate does not need to be cleaned by personnel.
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Description

Technical Field

[0001] The utility model relates to the field of organic fertilizer processing, in particular to a novel humic acid organic fertilizer granulator. Background Art

[0002] Humic acid organic fertilizer is a new type of fertilizer mainly composed of humic acid substances. Taking humic acid as the main mechanism and adding appropriate nutrients necessary for plant growth and development, a kind of organic fertilizer is formed through scientific preparation. The humic acid organic fertilizer can be compressed, extruded and granulated by a granulator to form granular fertilizers of uniform size, thus completing the production of organic fertilizer.

[0003] At present, after the granulator manufactures organic fertilizer, the organic fertilizer is discharged through the discharge plate. However, if the organic fertilizer is not thoroughly dried, a small amount of organic fertilizer will be blocked on the discharge plate at this time, which will slow down or stop the discharge speed of the granulator, thus reducing the production efficiency. If the blockage occurs frequently during the production process, it will lead to frequent shutdowns for maintenance, further affecting the production efficiency. Therefore, a novel humic acid organic fertilizer granulator is proposed for the above problems. Summary of the Utility Model

[0004] In order to make up for the deficiencies of the prior art and avoid the problem that the blockage of the discharge plate affects the production efficiency, the utility model proposes a novel humic acid organic fertilizer granulator.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a novel humic acid organic fertilizer granulator, including a machine case, a processing cylinder is fixedly installed at the top of the machine case, a discharge plate is fixedly installed at the front end of the bottom of the processing cylinder, an acceleration component is arranged at the top of the discharge plate, and a vibration component is arranged at the bottom of the discharge plate;

[0006] The acceleration component includes a driving rod rotatably connected to the top of the discharge plate, a connecting rod is rotatably connected to the surface of the top of the driving rod, a pressure spring is fixedly installed on the surface of the connecting rod, a push plate is fixedly installed at the end of the pressure spring away from the connecting rod, a gear is fixedly installed on the surface of the connecting rod, and a toothed ring is fixedly installed at the top end of the discharge plate.

[0007] Preferably, the end of the push plate away from the pressure spring is arc-shaped. When the end of the push plate away from the pressure spring slides on the top end of the discharge plate, there will be no jamming phenomenon. The combination of the pressure spring and the push plate has multiple groups and is circumferentially distributed on the surface of the connecting rod. When the multiple groups of push plates rotate, the organic fertilizer is pushed to the front end of the discharge plate to complete the feeding.

[0008] Preferably, the gear is meshed and connected with the toothed ring. The bottom end of the driving rod penetrates through the discharge plate and extends to the inside of the machine case. An electric motor, which is in transmission connection with the bottom end of the driving rod, is fixedly installed inside the machine case. After the driving motor is started, the driving rod rotates. At this time, the rotation of the driving rod causes the connecting rod to drive the gear to mesh on the surface of the toothed ring. At this time, the connecting rod rotates on the surface of the driving rod.

[0009] Preferably, the vibration assembly includes a fixing plate fixedly installed at the bottom end of the discharge plate. An eccentric wheel is fixedly installed on the surface of the driving rod. A push rod is slidably connected inside the machine case. A first return spring is fixedly installed on the surface of the push rod. A fixing rod is fixedly installed on the outer wall of the machine case. The other end of the fixing rod is rotatably connected with a lever. Elastic rods are fixedly installed at the upper and lower ends on the side of the lever away from the fixing rod. A second return spring is fixedly installed at the bottom end on the side of the lever close to the machine case.

[0010] Preferably, the eccentric wheel is in adaptive contact with the push rod. One end of the first return spring away from the push rod is fixedly installed on the surface of the machine case. The push rod is in adaptive contact with the top of the lever. When the eccentric wheel rotates, it will periodically push the push rod. At this time, the push rod stretches the first return spring and pushes the lever to rotate.

[0011] Preferably, the elastic rod is in adaptive contact with the fixing plate. One end of the second return spring away from the lever is fixedly installed on the surface of the machine case. When the lever rotates, it will periodically drive the elastic rod to knock on the fixing plate, thereby increasing the discharging speed of the organic fertilizer on the surface of the discharge plate at the top of the fixing plate.

[0012] The beneficial effects of the present utility model are as follows:

[0013] When the driving rod rotates in the present utility model, it will drive the push plate to slide on the surface of the discharge plate. At this time, the push plate pushes the organic fertilizer on the surface of the discharge plate to move in a direction away from the processing cylinder, thereby accelerating the discharging speed of the organic fertilizer and improving the production rate of the organic fertilizer.

[0014] When the driving rod rotates, it causes the elastic rod to periodically knock on the fixing plate, so that the discharge plate is periodically knocked and vibrates. At this time, the discharging rate of the organic fertilizer on the surface of the discharge plate is further increased. At the same time, the organic fertilizer on the top of the discharge plate will not adhere to the surface due to incomplete drying, and there is no need for personnel to clean the organic fertilizer adhered to the surface of the discharge plate. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the acceleration component structure of the utility model;

[0018] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 4 For the utility model Figure 3 The enlarged structural diagram at A in the middle;

[0020] Figure 5 It is a schematic diagram of the structure of the utility model when viewed from above;

[0021] Figure 6 For the utility model Figure 5 Schematic diagram of the enlarged structure at point B.

[0022] In the figure: 1. chassis; 2. processing cylinder; 3. discharge plate; 4. acceleration assembly; 41. driving rod; 42. connecting rod; 43. pressure spring; 44. push plate; 45. gear; 46. gear ring; 5. vibration assembly; 51. fixed plate; 52. eccentric wheel; 53. push rod; 54. reset spring 1; 55. fixed rod; 56. lever; 57. elastic rod; 58. reset spring 2. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The following is combined with Figure 1 —6 further details of this application,

[0025] The present application embodiment discloses a novel humic acid organic fertilizer granulator. Figure 1 A novel humic acid organic fertilizer granulator comprises a chassis 1, a processing cylinder 2 is fixedly installed on the top of the chassis 1, a discharge plate 3 is fixedly installed on the front end of the bottom of the processing cylinder 2, an acceleration component 4 is arranged on the top of the discharge plate 3, and a vibration component 5 is arranged on the bottom of the discharge plate 3;

[0026] Reference Figure 2 - Figure 3The acceleration assembly 4 includes a driving rod 41 rotatably connected to the top of the discharge plate 3, the surface of the top of the driving rod 41 is rotatably connected to a connecting rod 42, a pressure spring 43 is fixedly installed on the surface of the connecting rod 42, and a push plate 44 is fixedly installed on the end of the pressure spring 43 away from the connecting rod 42. The end of the push plate 44 away from the pressure spring 43 is in an arc shape, and the end of the push plate 44 away from the pressure spring 43 fits on the top of the discharge plate 3 and slides without jamming. There are multiple groups of combinations of pressure springs 43 and push plates 44, which are distributed circumferentially on the surface of the connecting rod 42. Multiple groups of push plates 44 When rotating, the organic fertilizer is pushed to the front end of the discharge plate 3 to complete the unloading. A gear 45 is fixedly installed on the surface of the connecting rod 42, and a gear ring 46 is fixedly installed on the top of the discharge plate 3. The gear 45 and the gear ring 46 are meshed and connected. The bottom end of the driving rod 41 passes through the discharge plate 3 and extends to the inside of the chassis 1. A motor that is transmission-connected to the bottom end of the driving rod 41 is fixedly installed inside the chassis 1. The driving motor drives the driving rod 41 to rotate. At this time, the driving rod 41 rotates so that the connecting rod 42 drives the gear 45 to mesh with the surface of the gear ring 46. At this time, the connecting rod 42 rotates on the surface of the driving rod 41.

[0027] Reference Figure 3 - Figure 6 The vibration assembly 5 includes a fixed plate 51 fixedly mounted at the bottom end of the discharge plate 3, an eccentric wheel 52 fixedly mounted on the surface of the driving rod 41, a push rod 53 is slidably connected to the inside of the chassis 1, a return spring 54 is fixedly mounted on the surface of the push rod 53, a fixed rod 55 is fixedly mounted on the outer wall of the chassis 1, and a lever 56 is rotatably connected to the other end of the fixed rod 55, the eccentric wheel 52 and the push rod 53 are adapted to contact, and the end of the return spring 54 away from the push rod 53 is fixedly mounted on the surface of the chassis 1, and the push rod 53 and the top of the lever 56 are adapted to contact, and when the eccentric wheel 52 rotates The push rod 53 will be pushed periodically. At this time, the push rod 53 stretches the reset spring 1 54 and pushes the lever 56 to rotate. Elastic rods 57 are fixedly installed at the upper and lower ends of the lever 56 away from the fixed rod 55. The bottom end of the lever 56 close to the chassis 1 is fixedly installed with a reset spring 2 58. The elastic rod 57 and the fixed plate 51 are adapted to contact. The end of the reset spring 2 58 away from the lever 56 is fixedly installed on the surface of the chassis 1. When the lever 56 rotates, it will periodically drive the elastic rod 57 to knock the fixed plate 51, thereby increasing the unloading speed of the organic fertilizer on the surface of the discharge plate 3 at the top of the fixed plate 51.

[0028] Working principle: After the operator puts the organic fertilizer into the interior of the processing cylinder 2 for processing, the processed organic fertilizer particles will fall onto the surface of the discharge plate 3. At this time, the driving motor drives the driving rod 41 to operate, and the driving rod 41 will drive the connecting rod 42 to rotate. When the connecting rod 42 rotates, it drives the fixed gear 45 to mesh on the surface of the toothed ring 46. At this time, the connecting rod 42 rotates relative to the driving rod 41. When the connecting rod 42 rotates and rotates with the driving rod 41, the push plate 44 near the top of the discharge plate 3 will abut against the surface of the discharge plate 3 under the resilience of the compression spring 43. At this time, the rotating push plate 44 will push the organic fertilizer on the surface of the discharge plate 3 towards the front end of the discharge plate 3, thereby accelerating the discharging speed of the organic fertilizer;

[0029] While the driving rod 41 is rotating, the driving rod 41 will drive the eccentric wheel 52 to rotate. At this time, the eccentric wheel 52 will periodically push the push rod 53, so that the push rod 53 compresses the first return spring 54 and pushes the top of the lever 56. At this time, the lever 56 will rotate around the connection point with the fixed rod 55 as the center. When the lever 56 rotates, it will drive the elastic rod 57 to rotate, so that the elastic rod 57 pushes the fixed plate 51. At this time, the fixed plate 51 is knocked and vibrates, thereby accelerating the discharging speed of the organic fertilizer on the surface of the discharge plate 3 and at the same time preventing the organic fertilizer from adhering to the surface of the discharge plate 3. When the lever 56 rotates, it will stretch the second return spring 58. After that, when the eccentric wheel 52 continues to rotate with the driving rod 41 and disengages from the push rod 53, at this time the push rod 53 no longer pushes the lever 56, and the lever 56 reverses under the resilience of the second return spring 58. Then the eccentric wheel 52 continues to rotate and pushes the push rod 53, so that the fixed plate 51 is knocked again. In this way, the discharge plate 3 vibrates repeatedly to accelerate the discharging of the organic fertilizer.

[0030] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A new type of humic acid organic fertilizer granulator, characterized by: It comprises a chassis (1), a processing cylinder (2) is fixedly mounted on the top of the chassis (1), a discharge plate (3) is fixedly mounted on the front end of the bottom of the processing cylinder (2), an acceleration component (4) is arranged on the top of the discharge plate (3), and a vibration component (5) is arranged on the bottom of the discharge plate (3); The acceleration assembly (4) includes a driving rod (41) rotatably connected to the top of the discharge plate (3); the surface of the top of the driving rod (41) is rotatably connected to a connecting rod (42); a pressure spring (43) is fixedly installed on the surface of the connecting rod (42); a push plate (44) is fixedly installed at one end of the pressure spring (43) away from the connecting rod (42); a gear (45) is fixedly installed on the surface of the connecting rod (42); and a gear ring (46) is fixedly installed on the top of the discharge plate (3).

2. A novel humic acid organic fertilizer granulator according to claim 1, characterized in that: The end of the push plate (44) away from the pressure spring (43) is in an arc shape. There are multiple groups of the pressure spring (43) and the push plate (44) which are circumferentially distributed on the surface of the connecting rod (42).

3. A novel humic acid organic fertilizer granulator according to claim 1, characterized in that: The gear (45) and the gear ring (46) are meshingly connected, the bottom end of the driving rod (41) passes through the discharge plate (3) and extends to the inside of the chassis (1), and a motor is fixedly installed inside the chassis (1) and is transmission-connected to the bottom end of the driving rod (41).

4. A novel humic acid organic fertilizer granulator according to claim 1, characterized in that: The vibration assembly (5) comprises a fixed plate (51) fixedly mounted on the bottom end of the discharge plate (3); an eccentric wheel (52) is fixedly mounted on the surface of the driving rod (41); a push rod (53) is slidably connected to the inside of the chassis (1); a return spring (54) is fixedly mounted on the surface of the push rod (53); a fixed rod (55) is fixedly mounted on the outer wall of the chassis (1); the other end of the fixed rod (55) is rotatably connected to a lever (56); elastic rods (57) are fixedly mounted on the upper and lower ends of the lever (56) away from the fixed rod (55); and a return spring (58) is fixedly mounted on the bottom end of the lever (56) close to the chassis (1).

5. A novel humic acid organic fertilizer granulator according to claim 4, characterized in that: The eccentric wheel (52) and the push rod (53) are in adaptive contact with each other, one end of the return spring (54) away from the push rod (53) is fixedly mounted on the surface of the chassis (1), and the push rod (53) and the top of the lever (56) are in adaptive contact with each other.

6. A novel humic acid organic fertilizer granulator according to claim 4, characterized in that: The elastic rod (57) and the fixing plate (51) are in adaptive contact with each other, and one end of the second return spring (58) away from the lever (56) is fixedly mounted on the surface of the chassis (1).

Citation Information

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