Double-roller crusher convenient to clean
By introducing a spray drying mechanism into the roller crusher, the real-time cleaning and drying of the surface of the crushing roller is achieved by using the two-fluid nozzle and heating pipe, the problem of dirty surface of the crushing roller during the treatment of high-humidity waste is solved, and maintenance work is simplified and service life is extended.
Patent Information
- Application Number
- CN202421812972.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When existing roller crushers deal with high humidity waste, the surface of the crushing roller is prone to stick and dirty, affecting normal operation, and the cleaning and maintenance process is cumbersome, affecting service life.
A counter-roll crusher including a spray drying mechanism is designed. The spray drying mechanism consists of a two-fluid nozzle and a heating tube. It can clean the dirt on the surface of the crushing roller in real time during the crushing process, and dry it with high-temperature gas after the work is completed to prevent rust.
Real-time cleaning and drying of the surface of the crushing roller is realized, maintenance work is simplified, and the service life of the crushing roller is extended.
Smart Images

Figure CN222998840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pair-roll crusher which is convenient for cleaning, belonging to the technical field of waste crushing equipment. Background Art
[0002] A pair-roll crusher is a processing equipment that can use two crushing rolls to rotate and extrude to crush waste. The crushing rolls of the crusher are usually made of metal. When processing some waste materials such as construction waste, some materials with high humidity will stick to the surface of the crushing rolls, affecting the normal operation of the crushing rolls. And after processing these materials, it is necessary to clean the surface of the crushing rolls again, and the maintenance process is relatively cumbersome. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a pair-roll crusher which is convenient for cleaning, used to clean the dirt on the surface of the crushing rolls in time during the work of the crushing rolls, and can be dried and maintained in time after the work of the crushing rolls is completed, which is beneficial to improving the service life of the crushing rolls.
[0004] To achieve the above purpose, the utility model is implemented by the following technical solutions:
[0005] A pair-roll crusher which is convenient for cleaning provided by the utility model includes a frame and two relatively arranged crushing rolls rotatably arranged on the frame. The frame is also provided with a driving mechanism for driving the two pairs of rolls to rotate relatively and a spray drying mechanism for cleaning the surface of the crushing rolls;
[0006] The spray drying mechanism includes a plurality of two-fluid nozzles and heating pipes. Each two-fluid nozzle is respectively provided with an air inlet pipe and a liquid inlet pipe. The air inlet pipe is communicated with the heating pipe. The heating pipe can be used to heat the high-pressure gas introduced into the air inlet pipe. The liquid inlet pipe is provided with a control valve for controlling the on-off of the liquid path. Each two-fluid nozzle points to the surface position of the crushing roll.
[0007] Specifically, the liquid inlet pipe includes a main liquid inlet pipe and a plurality of branch liquid inlet pipes communicated with the main liquid inlet pipe. The liquid inlet path of each two-fluid nozzle is communicated with the corresponding branch liquid inlet pipe. The air inlet pipe includes a main air inlet pipe and a plurality of branch air inlet pipes communicated with the main air inlet pipe. The air inlet path of each two-fluid nozzle is communicated with the corresponding branch air inlet pipe.
[0008] Specifically, the heating pipe is arranged in the air inlet direction of the main fluid part of the main air inlet pipe.
[0009] Specifically, the control valve is arranged in the liquid inlet direction of the main fluid part of the main liquid inlet pipe.
[0010] Specifically, the heating tube includes a tube body. The cross-section of the tube body is C-shaped, and a sealing plate is slidably arranged on the opening side of the C-shaped tube body. A plurality of heating wires electrically connected to the circuit system are arranged on the sealing plate, and the sealing plate can form a gas flow path in the inner cavity of the tube body through sliding insertion.
[0011] Specifically, a waste liquid recovery box is arranged at the bottom of the two crushing rollers.
[0012] Specifically, a waste filter basket is arranged on the top of the waste liquid recovery box.
[0013] Specifically, the waste filter basket includes a first plate body and a second plate body. The first plate body is provided with hollow mesh holes and is inclined with respect to the horizontal plane. The second plate body is arranged on one side where the bottom surface of the first plate body is located.
[0014] Specifically, a gap is left between the second plate body and the first plate body.
[0015] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0016] By arranging a two-fluid nozzle on one side of the crushing roller and arranging a heating tube at the air inlet of the two-fluid nozzle, the present utility model enables the crushing roller to timely remove dirt and impurities on the surface through spraying during normal operation, and can spray high-temperature gas alone by the two-fluid nozzle to dry the surface of the crushing roller after the crushing work is completed, so as to avoid rust on the surface of the crushing roller, simplify the maintenance work and contribute to improving the service life of the crushing roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the roll crusher provided by the embodiment of the present utility model;
[0018] Figure 2 is the side view of the roll crusher provided by the embodiment of the present utility model;
[0019] Figure 3 is the present utility model Figure 2 The sectional view taken along the A-A direction of the roll crusher provided by the embodiment;
[0020] Figure 4 is the front view of the roll crusher provided by the embodiment of the present utility model;
[0021] Figure 5 is the present utility model Figure 4 The sectional view taken along the B-B direction of the roll crusher provided by the embodiment;
[0022] Figure 6 is the present utility model Figure 4Cross-sectional view of the roll crusher provided by the embodiment in the C-C direction;
[0023] Reference numerals: 1, frame; 2, crushing roll; 3, drive mechanism; 5, two-fluid nozzle; 6, intake pipe; 601, main path intake pipe; 602, branch intake pipe; 7, liquid inlet pipe; 701, main path liquid inlet pipe; 702, branch liquid inlet pipe; 8, heating pipe; 801, pipe body; 802, sealing plate; 803, heating wire; 9, control valve; 10, waste liquid recovery tank; 11, waste filter basket; 1101, first plate body; 1102, second plate body. Detailed implementation manners
[0024] The present utility model will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0026] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations. Embodiment
[0027] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model can clean the surface of the crushing rolls in real time during the process of the crushing rolls processing crushed materials. After crushing is completed, a nozzle that sprays high-temperature gas can be used to dry the surface of the crushing rolls, which is beneficial to simplifying the maintenance work of the crushing rolls. In order to realize the structural functions of the mechanism, the mechanism is provided here to include a frame 1 and two relatively arranged crushing rolls 2 rotatably arranged on the frame 1. A driving mechanism 3 for driving the two rolls to rotate relative to each other and a spray drying mechanism for cleaning the surface of the crushing rolls 2 are also provided on the frame 1. The function of the spray drying mechanism is configured to be able to spray liquid onto the surface of the crushing rolls 2 to clean the surface of the crushing rolls 2, and is configured to be able to spray high-temperature gas onto the surface of the crushing rolls 2 to achieve accelerated drying of the surface of the crushing rolls 2 after wet cleaning. During the process of rotating with the crushing rolls 2, the system will automatically realize the all-round automatic cleaning and drying of the surface of the crushing rolls 2. The maintenance process is simple and it is not easy to affect the normal operation of the crushing rolls 2 during the crushing process. In order to simplify the setting of the spray drying mechanism, the spray drying mechanism is provided here to include a plurality of two-fluid nozzles 5 and a heating pipe 8. Specifically, an air inlet pipe 6 and a liquid inlet pipe 7 are respectively provided on each two-fluid nozzle 5. The high-speed ejection of the liquid is achieved through the confluence of the liquid and the gas, and the water consumption can be saved at the same time. The air inlet pipe 6 is connected and communicated with the heating pipe 8, so that the heating pipe 8 can be used to heat the high-pressure gas introduced into the air inlet pipe 6 to achieve heating and drying of the surface of the crushing rolls 2 with high temperature after the work of the crushing rolls 2 is completed. At this time, it is not appropriate to introduce liquid to avoid rewetting, so a control valve 9 is provided on the liquid inlet pipe 7 to control the on-off of the liquid path. At this time, each two-fluid nozzle 5 should be close to or directly point to the surface position of the crushing rolls 2. When only air needs to be introduced into the two-fluid nozzle 5, the control valve 9 is closed and the heating pipe 8 is opened (the heating pipe 8 is usually in the closed state), and only high-pressure gas is introduced.
[0028] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model, in order to simplify the setting of the pipeline and avoid the need to set a corresponding valve body control for each two-fluid nozzle 5, the liquid inlet pipe 7 can be provided here to include a main liquid inlet pipe 701 and a plurality of branch liquid inlet pipes 702 connected and communicated with the main liquid inlet pipe 701, as Figure 1 shown, the liquid inlet path of each two-fluid nozzle 5 is connected and communicated with the corresponding branch liquid inlet pipe 702. The air inlet pipe 6 includes a main air inlet pipe 601 and a plurality of branch air inlet pipes 602 connected and communicated with the main air inlet pipe 601. The air inlet path of each two-fluid nozzle 5 is connected and communicated with the corresponding branch air inlet pipe 602. By controlling the pressure balance of each branch pipeline, the uniform spraying of a plurality of two-fluid nozzles 5 is finally realized.
[0029] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model. In order to simplify the arrangement of the heating pipe 8 so that heat can be evenly distributed to each branch pipeline, the heating pipe 8 can be arranged in the intake direction of the main fluid part of the main intake pipe 601. Similarly, the control valve 9 is arranged in the liquid intake direction of the main fluid part of the main liquid inlet pipe 701 to control the on-off of all branch liquids.
[0030] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model. In order to facilitate the installation of the heating pipe 8 to achieve the gas heating function, the heating pipe 8 can be set to include a pipe body 801. Specifically, as Figure 5 shown, the cross-section of the pipe body 801 is C-shaped, and a sealing plate 802 is slidably arranged on the opening side of the C-shaped pipe body 801. A plurality of heating wires 803 electrically connected to the circuit system are provided on the sealing plate 802. The sealing plate 802 can form a gas flow path in the inner cavity of the pipe body 801 through sliding insertion. At this time, the end of the pipe body 801 can be sealed through the cooperation of the edge connection pipeline and the sealing strip. Through the design of the above structure, the heating wire 803 and the sealing plate 802 are detachable relative to the pipe body 801, which is convenient for adjusting the power according to the actual use situation and also convenient for disassembly, inspection and replacement. The heating wire 803 is preferably composed of a plurality of annular metal wires.
[0031] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model. In order to facilitate the recycling of the sprayed liquid or avoid its impact on the surrounding working environment, a waste liquid recovery box 10 is provided at the bottom of the two crushing rolls 2 to prevent problems such as water accumulation caused by waste liquid.
[0032] An easy-to-clean double-roll crusher provided by an embodiment of the present utility model. In order to separate the waste liquid from the broken waste gas products, a waste filter basket 11 is provided on the top of the waste liquid recovery box 10. In order to efficiently separate the waste liquid from the waste products, the waste filter basket 11 can be set to include a first plate body 1101 and a second plate body 1102. The first plate body 1101 is provided with hollow mesh holes and is inclined with the horizontal plane. The second plate body 1102 is arranged on one side where the bottom surface of the first plate body 1101 is located. By forming a space angle, on the one hand, the waste can be accumulated at the corner for easy cleaning, and on the other hand, the waste liquid is easy to seep out from the bottom corner points. In order to prevent liquid accumulation at the corner points, a gap can be provided between the second plate body 1102 and the first plate body 1101 so that the accumulated liquid can be discharged from this gap position.
[0033] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and deformations can be made, and these improvements and deformations should also be regarded as the protection scope of the present utility model.
Claims
1. A double-roll crusher that is easy to clean, characterized in that: It comprises a frame (1) and two crushing rollers (2) which are rotatably arranged on the frame (1) and arranged opposite to each other. The frame (1) is also provided with a driving mechanism (3) for driving the two pairs of rollers to rotate relative to each other and a spray drying mechanism for cleaning the surfaces of the crushing rollers (2); The spray drying mechanism comprises a plurality of two-fluid nozzles (5) and a heating pipe (8), each of the two-fluid nozzles (5) being provided with an air inlet pipe (6) and a liquid inlet pipe (7), the air inlet pipe (6) being connected to the heating pipe (8), the heating pipe (8) being capable of heating high-pressure gas introduced into the air inlet pipe (6), the liquid inlet pipe (7) being provided with a control valve (9) for controlling the on-off of a liquid path, and each of the two-fluid nozzles (5) being directed to a surface position of a crushing roller (2).
2. The easy-to-clean double-roll crusher according to claim 1, characterized in that: The liquid inlet pipe (7) comprises a main liquid inlet pipe (701) and a plurality of branch liquid inlet pipes (702) connected to the main liquid inlet pipe (701); the liquid inlet of each of the two-fluid nozzles (5) is connected to the corresponding branch liquid inlet pipe (702); the air inlet pipe (6) comprises a main air inlet pipe (601) and a plurality of branch air inlet pipes (602) connected to the main air inlet pipe (601); the air inlet of each of the two-fluid nozzles (5) is connected to the corresponding branch air inlet pipe (602).
3. The easy-to-clean double-roll crusher according to claim 2, characterized in that: The heating pipe (8) is arranged in the air intake direction of the main fluid portion of the main air intake pipe (601).
4. The easy-to-clean double-roll crusher according to claim 2, characterized in that: The control valve (9) is arranged in the liquid inlet direction of the main fluid portion of the main liquid inlet pipe (701).
5. The easy-to-clean double-roll crusher according to claim 3, characterized in that: The heating tube (8) comprises a tube body (801), the cross section of the tube body (801) is C-shaped, and a sealing plate (802) is slidably provided on the opening side of the C-shaped tube body (801), and a plurality of heating wires (803) which are in conduction with the circuit system are provided on the sealing plate (802), and the sealing plate (802) can form a gas flow passage in the inner cavity of the tube body (801) by sliding and plugging.
6. The easy-to-clean double-roll crusher according to claim 1, characterized in that: A waste liquid recovery box (10) is provided at the bottom of the two crushing rollers (2).
7. The easy-to-clean double-roll crusher according to claim 6, characterized in that: A waste filter basket (11) is provided on the top of the waste liquid recovery box (10).
8. The easy-to-clean double-roll crusher according to claim 7, characterized in that: The waste filter basket (11) comprises a first plate body (1101) and a second plate body (1102); the first plate body (1101) is provided with hollow mesh holes and is arranged at an inclination with respect to a horizontal plane; and the second plate body (1102) is arranged on a side where the bottom surface of the first plate body (1101) is located.
9. The easy-to-clean double-roll crusher according to claim 8, characterized in that: A gap is left between the second plate body (1102) and the first plate body (1101).