Dressing coating compound machine for medical sponge processing

By using a coating mechanism of rubber ring, rubber column and rubber cylinder in the coating composite machine, the problem of uneven adhesive distribution is solved, and the firm composite of sponge dressing and substrate is achieved and the product quality is improved.

CN222999039UActive Publication Date: 2025-06-20GUANGDONG SHUERKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422032376.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-20
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

During the coating of existing coating composite machines, the adhesive distribution is uneven, resulting in unsolid composite of sponge dressings and substrates and poor production quality.

Method used

Using a coating mechanism including a rubber ring, a rubber column and a rubber cylinder, the adhesive is evenly extruded through elastic extrusion of the rubber ring, a rubber column and a rubber cylinder, and applied to the surface of the sponge dressing.

Benefits of technology

High-precision uniform coating of the adhesive is achieved, the quality and consistency of the product is improved, and the sponge dressing and substrate are compounded more firmly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dressing coating compound machine for medical sponge processing, which comprises two side plates, a sponge dressing and a base material, and further comprises a coating mechanism, the coating mechanism comprises a first rotating roller rotationally connected between the two side plates, a rubber ring is arranged on the circumferential outer wall of the first rotating roller, and a second rotating roller rotationally connected between the two side plates; a coating roller and a rubber cylinder are arranged on the circumferential outer wall of the rubber ring, the rubber cylinder is arranged between the rubber ring and the coating roller, uniformly distributed coating grooves are formed in the circumferential outer wall of the coating roller, and uniformly distributed rubber columns are arranged on the circumferential outer wall of the rubber cylinder; and one end of the rubber column is close to the circumferential inner wall of the coating roller. The dressing coating compound machine for medical sponge processing provided by the utility model has the technical effects that the coating roller rotates circularly, the coating is more uniform, the high-precision uniform coating is realized, and the quality and the consistency of products are improved, so that the sponge dressing and a base material are compounded more firmly.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge processing, in particular to a dressing coating and laminating machine for medical sponge processing. Background Technique

[0002] A dressing refers to a material used to cover or protect a wound, wound surface or surgical incision. Dressings have a wide range of applications in the medical field, mainly used in multiple aspects such as wound care, surgical drapes, sanitary products, etc. According to their materials and uses, dressings can be divided into various types, including natural material types, synthetic material types, medicated dressing types, fixation dressing types, etc.

[0003] In the medical field, medical sponges, as an important dressing material, are widely used in multiple aspects such as wound care, surgical drapes, sanitary products, etc. Their excellent water absorption, air permeability, antibacterial property and good biocompatibility make medical sponges play an irreplaceable role in promoting wound healing and preventing infection.

[0004] When the existing coating and laminating machine performs coating, it usually uses roll coating. The adhesive is applied to the coating roll, and the coating roll rotates to apply the adhesive on the surface of the sponge dressing. However, this coating method makes the adhesive unevenly distributed on the sponge dressing, resulting in poor bonding between the sponge dressing and the substrate and poor production quality. Summary of the Utility Model

[0005] The utility model discloses a dressing coating and laminating machine for medical sponge processing, aiming to solve the technical problem that when the existing coating and laminating machine performs coating, it usually uses roll coating. The adhesive is applied to the coating roll, and the coating roll rotates to apply the adhesive on the surface of the sponge dressing. However, this coating method makes the adhesive unevenly distributed on the sponge dressing, resulting in poor bonding between the sponge dressing and the substrate and poor production quality.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A dressing coating and laminating machine for medical sponge processing, including two side plates, a sponge dressing and a substrate, further comprising:

[0008] A coating mechanism, including a first roller rotatably connected between the two side plates. A rubber ring is arranged on the circumferential outer wall of the first roller. A coating roll and a rubber cylinder are arranged on the circumferential outer wall of the rubber ring. The rubber cylinder is arranged between the rubber ring and the coating roll. Uniformly distributed coating grooves are arranged on the circumferential outer wall of the coating roll. Uniformly distributed rubber columns are arranged on the circumferential outer wall of the rubber cylinder. One end of the rubber column is close to the circumferential inner wall of the coating roll;

[0009] A laminating mechanism for laminating the substrate and the sponge dressing.

[0010] With the above solution, the rubber ring, rubber column and rubber cylinder are all made of rubber and have elasticity. The adhesive is applied on the surface of the coating roller and filled in the coating tank. The first rotating roller and the coating roller rotate continuously. The circumferential outer wall of the coating roller fits with the surface of the sponge dressing. After the coating roller is squeezed, the rubber column is compressed, and the rubber column, rubber cylinder and rubber ring are recessed inward, squeezing out the adhesive in the coating tank and applying it on the surface of the sponge dressing, making the coating more uniform. After the coating roller continues to rotate, the rubber ring, rubber cylinder and rubber column rebound, refill the adhesive, and rotate in a cycle for high-precision and uniform coating, improving the quality and consistency of the product, so that the sponge dressing and the substrate are more firmly bonded.

[0011] In a preferred solution, symmetrically distributed first mounting plates are provided at the tops of the two side plates. A mixing cylinder is provided between the two first mounting plates. A feed pipe is provided on the outer wall of one side of the mixing cylinder. A discharge pipe is provided on the circumferential outer wall of the mixing cylinder. Uniformly distributed discharge nozzles are provided on the outer wall of one side of the discharge pipe, and the discharge nozzles correspond to the coating tank.

[0012] In this solution, the adhesive enters the mixing cylinder through the feed pipe, is stirred in the mixing cylinder, and the adhesive is sprayed onto the surface of the coating roller through the discharge nozzles, ensuring that the adhesive is fully stirred and mixed evenly in the mixing cylinder, avoiding the situation of too high or too low local concentration of the adhesive, which affects the effect of the adhesive.

[0013] In a preferred solution, the composite mechanism includes a first composite roller and a second composite roller. The first composite roller is rotatably connected to the inner walls of the opposite sides of the two side plates. Two mounting blocks are provided on the outer wall of one side of the side plate. A threaded rod is rotatably connected between the two mounting blocks. A movable block is sleeved on the outer wall of the threaded rod. The second composite roller is rotatably connected to the outer wall of one side of the movable block.

[0014] In this solution, the sponge dressing and the substrate pass between the first composite roller and the second composite roller to make the sponge dressing and the substrate fit. According to the thickness of the sponge dressing and the substrate, by rotating the threaded rod, the height position of the movable block is adjusted, thereby adjusting the height of the second composite roller and adjusting the distance between the first composite roller and the second composite roller, facilitating the staff to control the pressure well to ensure the composite effect. The magnitude of the force should be appropriate, which can not only ensure the close fit between the sponge dressing and the substrate, but also will not damage the sponge dressing and the substrate, so as to ensure that the sponge dressing and the substrate can be fully fitted to achieve the expected composite effect.

[0015] As can be seen from the above, a dressing coating and composite machine for medical sponge processing includes two side plates, a sponge dressing and a substrate, and further includes:

[0016] Coating mechanism, including a first roller rotatably connected between the two side plates, a rubber ring is arranged on the circumferential outer wall of the first roller, a coating roller and a rubber cylinder are arranged on the circumferential outer wall of the rubber ring, the rubber cylinder is arranged between the rubber ring and the coating roller, uniformly distributed coating grooves are arranged on the circumferential outer wall of the coating roller, uniformly distributed rubber columns are arranged on the circumferential outer wall of the rubber cylinder, and one end of the rubber column is close to the circumferential inner wall of the coating roller;

[0017] Composite mechanism, used to composite the base material and the sponge dressing. The dressing coating and composite machine for medical sponge processing provided by the present invention has the technical effects that the coating roller rotates in a cycle, the coating is more uniform, the high-precision uniform coating improves the quality and consistency of the product, and thus the sponge dressing and the base material are more firmly composite. Description of the drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of a dressing coating and composite machine for medical sponge processing proposed by the present invention.

[0019] Figure 2 It is a schematic diagram of the internal structure of a dressing coating and composite machine for medical sponge processing proposed by the present invention.

[0020] Figure 3 It is a schematic diagram of the coating roller structure of a dressing coating and composite machine for medical sponge processing proposed by the present invention.

[0021] In the drawings: 1, feed pipe; 2, mixing cylinder; 3, side plate; 4, base material; 5, second unwinding roller; 6, first roller; 7, coating roller; 8, first unwinding roller; 9, sponge dressing; 10, mounting block; 11, composite sponge; 12, winding roller; 13, movable block; 14, threaded rod; 15, rubber ring; 16, rubber column; 17, rubber cylinder; 18, coating groove. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0024] A dressing coating and laminating machine for medical sponge processing disclosed by the utility model is mainly applied to the scenario where the existing coating and laminating machine usually uses roll coating, applying an adhesive on a coating roller, and the coating roller rotates to coat the adhesive on the surface of a sponge dressing. However, this coating method causes the adhesive to be unevenly distributed on the sponge dressing, resulting in poor bonding between the sponge dressing and the substrate and poor production quality.

[0025] Refer to Figure 1 、 Figure 2 and Figure 3 A dressing coating and laminating machine for medical sponge processing, including two side plates 3, a sponge dressing 9 and a substrate 4, further includes:

[0026] A coating mechanism, including a first roller 6 rotatably connected between two side plates 3. A rubber ring 15 is arranged on the circumferential outer wall of the first roller 6. A coating roller 7 and a rubber cylinder 17 are arranged on the circumferential outer wall of the rubber ring 15. The rubber cylinder 17 is arranged between the rubber ring 15 and the coating roller 7. Uniformly distributed coating grooves 18 are arranged on the circumferential outer wall of the coating roller 7. Uniformly distributed rubber columns 16 are arranged on the circumferential outer wall of the rubber cylinder 17. One end of the rubber column 16 is close to the circumferential inner wall of the coating roller 7.

[0027] A laminating mechanism for laminating the substrate 4 and the sponge dressing 9.

[0028] Specifically, the rubber ring 15, the rubber columns 16 and the rubber cylinder 17 are all made of rubber and have elasticity. The adhesive is applied on the surface of the coating roller 7 and filled in the coating grooves 18. The first roller 6 and the coating roller 7 rotate continuously. The circumferential outer wall of the coating roller 7 is attached to the surface of the sponge dressing 9. After the coating roller 7 is squeezed, the rubber columns 16 are compressed. The rubber columns 16, the rubber cylinder 17 and the rubber ring 15 are indented inward, extruding the adhesive in the coating grooves 18 and coating it on the surface of the sponge dressing 9, making the coating more uniform. After the coating roller 7 continues to rotate, the rubber ring 15, the rubber cylinder 17 and the rubber columns 16 rebound and refill the adhesive, rotating in a cycle for high-precision and uniform coating, improving the quality and consistency of the product, so that the sponge dressing 9 and the substrate 4 are laminated more firmly.

[0029] Refer to Figure 1 and Figure 3 In a preferred embodiment, symmetrically distributed first mounting plates are arranged at the tops of the two side plates 3. A stirring cylinder 2 is arranged between the two first mounting plates. A feed pipe 1 is arranged on one outer wall of the stirring cylinder 2. A discharge pipe is arranged on the circumferential outer wall of the stirring cylinder 2. Uniformly distributed discharge nozzles are arranged on one outer wall of the discharge pipe. The discharge nozzles correspond to the coating grooves 18.

[0030] Specifically, the adhesive enters the mixing drum 2 through the feed pipe 1, is mixed while in the mixing drum 2, and is sprayed onto the surface of the coating roller 7 through the discharge nozzle, ensuring that the adhesive is fully stirred and mixed evenly in the mixing drum 2, avoiding the situation of too high or too low local concentration of the adhesive, which may affect the effect of the adhesive.

[0031] Referring to Figure 1 、 Figure 2 and Figure 3 In a preferred embodiment, a plurality of second rollers are provided between the two side plates 3, the sponge dressing 9 and the substrate 4 are wound around the outer circumferential wall of the second roller, a first unwinding roller 8 and a winding roller 12 are respectively provided between the two side plates 3, the first unwinding roller 8 and the winding roller 12 are respectively close to the left and right ends of the side plate 3, the composite sponge 11 is wound around the outer circumferential wall of the winding roller 12, symmetrically distributed second mounting plates are provided at the tops of the two side plates 3, and a second unwinding roller 5 is provided between the two second mounting plates.

[0032] Referring to Figure 1 and Figure 2 In a preferred embodiment, the composite mechanism includes a first composite roller and a second composite roller. The first composite roller is rotatably connected to the inner walls of the opposite sides of the two side plates 3. Two mounting blocks 10 are provided on the outer wall of one side of the side plate 3. A threaded rod 14 is rotatably connected between the two mounting blocks 10. A movable block 13 is sleeved on the outer wall of the threaded rod 14. The second composite roller is rotatably connected to the outer wall of one side of the movable block 13.

[0033] Specifically, the sponge dressing 9 and the substrate 4 pass between the first composite roller and the second composite roller, so that the sponge dressing 9 and the substrate 4 are adhered. According to the thickness of the sponge dressing 9 and the substrate 4, by rotating the threaded rod 14, the height position of the movable block 13 is adjusted, thereby adjusting the height of the second composite roller and the distance between the first composite roller and the second composite roller, facilitating the staff to control the pressure well to ensure the composite effect. The magnitude of the force should be appropriate, which can not only ensure the close adhesion between the sponge dressing 9 and the substrate 4, but also will not cause damage to the sponge dressing 9 and the substrate 4, so as to ensure that the sponge dressing 9 and the substrate 4 can be fully adhered to achieve the expected composite effect.

[0034] Working principle: During use, the adhesive enters the mixing drum 2 through the feed pipe 1. While being mixed in the mixing drum 2, the adhesive is sprayed onto the surface of the coating roller 7 through the discharge nozzle. The adhesive hits the surface of the coating roller 7 and is filled in the coating groove 18. The first rotating roller 6 and the coating roller 7 rotate continuously. The circumferential outer wall of the coating roller 7 is in contact with the surface of the sponge dressing 9. After the coating roller 7 is squeezed, the compression rubber column 16 is compressed, and the rubber column 16, the rubber cylinder 17, and the rubber ring 15 are recessed inward, squeezing out the adhesive in the coating groove 18 and coating it on the surface of the sponge dressing 9 for uniform coating. After the coating roller 7 continues to rotate, the rubber ring 15, the rubber cylinder 17, and the rubber column 16 rebound and refill the adhesive. The sponge dressing 9 and the substrate 4 pass between the first compound roller and the second compound roller, so that the sponge dressing 9 and the substrate 4 are adhered together.

[0035] As described above, it is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The substitution may be the substitution of part of the structure, device, and method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present invention and its inventive concept shall be covered within the protection scope of the present invention.

Claims

1. A dressing coating and compounding machine for medical sponge processing, comprising two side plates (3), a sponge dressing (9) and a substrate (4), characterized in that: Also includes: The coating mechanism comprises a first rotating roller (6) rotatably connected between the two side plates (3); a rubber ring (15) is provided on the circumferential outer wall of the first rotating roller (6); a coating roller (7) and a rubber cylinder (17) are provided on the circumferential outer wall of the rubber ring (15); the rubber cylinder (17) is arranged between the rubber ring (15) and the coating roller (7); the circumferential outer wall of the coating roller (7) is provided with evenly distributed coating grooves (18); the circumferential outer wall of the rubber cylinder (17) is provided with evenly distributed rubber columns (16); one end of the rubber column (16) is close to the circumferential inner wall of the coating roller (7); A compounding mechanism is used to compound the base material (4) and the sponge dressing (9).

2. A dressing coating compounding machine for medical sponge processing according to claim 1, characterized in that: A symmetrically distributed first mounting plate is arranged on the top of the two side plates (3), a mixing drum (2) is arranged between the two first mounting plates, and a feed pipe (1) is arranged on one side outer wall of the mixing drum (2).

3. A dressing coating compounding machine for medical sponge processing according to claim 2, characterized in that: A discharge pipe is provided on the circumferential outer wall of the mixing drum (2), and evenly distributed discharge nozzles are provided on one side outer wall of the discharge pipe, wherein the discharge nozzles correspond to the coating tank (18).

4. The dressing coating compound machine for medical sponge processing according to claim 1, characterized in that: A plurality of second rotating rollers are arranged between the two side plates (3), and the sponge dressing (9) and the base material (4) are wound around the circumferential outer walls of the second rotating rollers.

5. The dressing coating compound machine for medical sponge processing according to claim 1, characterized in that: A first unwinding roller (8) and a winding roller (12) are respectively arranged between the two side panels (3); the first unwinding roller (8) and the winding roller (12) are respectively close to the left and right ends of the side panels (3); a composite sponge (11) is wound around the circumferential outer wall of the winding roller (12); symmetrically distributed second mounting plates are arranged on the tops of the two side panels (3); and a second unwinding roller (5) is arranged between the two second mounting plates.

6. The dressing coating compounding machine for medical sponge processing according to claim 1, characterized in that: The composite mechanism comprises a first composite roller and a second composite roller, wherein the first composite roller is rotatably connected to the inner walls of opposite sides of the two side plates (3).

7. A dressing coating compounding machine for medical sponge processing according to claim 6, characterized in that: One side outer wall of the side plate (3) is provided with two mounting blocks (10), a threaded rod (14) is rotatably connected between the two mounting blocks (10), a movable block (13) is sleeved on the outer wall of the threaded rod (14), and the second composite roller is rotatably connected to one side outer wall of the movable block (13).