Glass disc structure for gear sorting

Abstract

The utility model relates to the technical field of gear sorting, in particular to a glass plate structure for gear sorting, which comprises a cabinet body, a sorting glass plate and a visual inspection camera. An output shaft of the gear motor is connected with a rotating column through a coupler, the top of the rotating column is connected with a glass sorting disc through a connecting disc, automatic discharging frames are installed on the two sides of the top of the cabinet body through bolts, and a first pushing electric cylinder is installed on one side of each automatic discharging frame and located at the upper end of the glass sorting disc through an L-shaped installing plate. A second material pushing electric cylinder is mounted on one side of the first material pushing electric cylinder through an L-shaped mounting plate, and a visual detection camera is mounted at one end of the automatic discharging frame through a camera mounting frame. The gear sorting adopts a glass disc structure, so that automatic rotary feeding is facilitated, the automatic gear sorting efficiency is greatly improved, the operation is convenient, the automation degree is high, time and labor are saved, and the effect is remarkable.

Description

Technical Field

[0001] The utility model relates to the technical field of gear sorting, in particular to a glass disk structure for gear sorting. Background Art

[0002] A gear sorting machine is an automated device used for quality inspection and classification screening of gears during the gear production process. It accurately measures and judges various parameters of the gears to distinguish qualified gears from unqualified gears, ensuring that only gears meeting the standards enter the subsequent assembly and use stages. The glass disk structure for gear sorting is an important component structure of the gear sorting machine and has the function of rotating and feeding.

[0003] The existing glass disk structure for gear sorting is not convenient for supporting the overall device, making the brakeable universal wheels suspended, thus improving the stability of the overall equipment during placement. It cannot improve the automatic sorting efficiency of gears, has a low degree of automation, and is time-consuming and laborious. Summary of the Utility Model

[0004] Aiming at the problems in the prior art, the utility model provides a glass disk structure for gear sorting. The glass disk structure for gear sorting is convenient for automatic rotary feeding, greatly improves the automatic sorting efficiency of gears, is easy to operate, has a high degree of automation, saves time and effort, and has remarkable effects.

[0005] The technical solution adopted by the utility model to solve its technical problems is a glass disk structure for gear sorting, including a cabinet body, a sorting glass disk, and a vision detection camera. A reduction motor is installed at the top inside the cabinet body through a mounting seat. The output shaft of the reduction motor is connected to a rotating column through a coupling, and the top of the rotating column is connected to the sorting glass disk through a connecting disk. Automatic unloading frames are installed on both sides of the top of the cabinet body through bolts. A first pushing electric cylinder is installed on one side of the automatic unloading frame and above the sorting glass disk through an L-shaped mounting plate. A second pushing electric cylinder is installed on one side of the first pushing electric cylinder through an L-shaped mounting plate. Vision detection cameras are installed at one end of the automatic unloading frames through camera mounting frames;

[0006] Bottom limit wheels are installed at one end of each of the camera mounting frames through bottom limit frames, and top limit wheels are installed at one end of each of the bottom limit frames through top limit mounting frames. Support electric cylinders are embedded at the bottom corners of the cabinet body, and the output shafts of the support electric cylinders are connected to support foot pads through screws. A groove is formed on one side of the cabinet body, and a blower is installed in the groove through a mounting seat. The output port of the blower is located inside the cabinet body.

[0007] By adopting the above technical solution, the glass disk structure for gear sorting is convenient for automatic rotary feeding, greatly improves the automatic sorting efficiency of gears, is easy to operate, has a high degree of automation, saves time and effort, and has remarkable effects.

[0008] Specifically, a No. 1 electric cylinder controller is installed on the top of the automatic unloading rack and located on the upper end of the No. 1 pushing electric cylinder through screws, and the output end of the No. 1 electric cylinder controller is electrically connected to the input end of the No. 1 pushing electric cylinder through a wire.

[0009] By adopting the above technical solution, the No. 1 electric cylinder controller is used to automatically control the output stroke of the No. 1 pushing electric cylinder, so that the detected defective products can be automatically pushed into the defective product frame in the automatic unloading rack.

[0010] Specifically, a No. 2 electric cylinder controller is installed on the top of the automatic unloading rack and located on the upper end of the No. 2 electric cylinder through screws, and the output end of the No. 2 electric cylinder controller is electrically connected to the input end of the No. 2 electric cylinder through a wire.

[0011] By adopting the above technical solution, the output stroke of the No. 2 push cylinder is automatically controlled by the No. 2 electric cylinder controller, so that the gear parts that have passed the inspection can be automatically pushed into the qualified product storage frame of the automatic unloading rack.

[0012] Specifically, the lens of the visual inspection camera faces the top outer edge of the sorting glass plate, and an operation control panel is embedded at one end of the top of the cabinet.

[0013] Specifically, the top limiting wheel and the bottom limiting wheel are in contact with the top outer edge of the sorting glass plate and the bottom outer edge of the sorting glass plate respectively.

[0014] Specifically, a brakeable universal wheel is installed at the bottom of the cabinet and on the inner side of the supporting foot pad through bolts, and a snowflake-shaped heat dissipation hole is arranged at the top of one side of the cabinet.

[0015] Beneficial effects of the utility model:

[0016] (1) The utility model discloses a gear sorting glass disk structure, which utilizes a reduction motor to drive the sorting glass disk on the top of the rotating column to rotate at a uniform speed, thereby driving the gear parts on the top to rotate and feed. The top limiting wheel and the bottom limiting wheel are respectively in contact with the top outer edge of the sorting glass disk and the bottom outer edge of the sorting glass disk, thereby greatly improving the stability of the sorting glass disk during rotation and reducing shaking. The visual inspection camera is used to take pictures and record the passing gear parts, and the data is transmitted to the industrial computer connected thereto, so as to facilitate a comprehensive inspection of its appearance.

[0017] (2) A glass disk structure for gear sorting selection of the present utility model utilizes a first electric cylinder controller to facilitate automatic control of the output stroke of the first pushing electric cylinder, facilitating the automatic pushing of detected defective products into the defective product box in the automatic unloading rack, and utilizes a second electric cylinder controller to automatically control the output stroke of the second pushing electric cylinder, facilitating the automatic pushing of qualified gear parts into the qualified product storage box of the automatic unloading rack, realizing the automatic sorting of gears. By providing two sets of detection devices and unloading devices, it is convenient to use simultaneously, greatly improving the automatic sorting efficiency of gears, being easy to operate, having a high degree of automation, saving time and effort, and having remarkable effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a side view of the present utility model;

[0021] Figure 3 is a schematic diagram of the rotating column and reduction motor structure of the present utility model;

[0022] Figure 4 is a schematic diagram of the support electric cylinder structure of the present utility model.

[0023] In the figure: 1, support foot pad; 2, cabinet; 3, sorting glass disk; 4, top limit wheel; 5, top limit mounting frame; 6, vision detection camera; 7, camera mounting frame; 8, first pushing electric cylinder; 9, second electric cylinder controller; 10, second pushing electric cylinder; 11, automatic unloading rack; 12, bottom limit wheel; 13, bottom limit frame; 14, operation control panel; 15, first electric cylinder controller; 16, brakeable universal wheel; 17, blower; 18, groove; 19, snowflake-shaped heat dissipation hole; 20, support electric cylinder; 21, rotating column; 22, reduction motor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with specific embodiments.

[0025] For the glass disk structure for gear sorting selection, it is convenient for automatic rotary feeding, greatly improving the automatic sorting efficiency of gears, being easy to operate, having a high degree of automation, saving time and effort, and having remarkable effects, as Figures 1-4As shown in the figure, a glass disc structure for gear sorting of the present utility model includes a cabinet body 2, a sorting glass disc 3, and a vision inspection camera 6. At the top inside the cabinet body 2, a reduction motor 22 is installed through a mounting seat. The output shaft of the reduction motor 22 is connected to a rotating column 21 through a coupling, and the top of the rotating column 21 is connected to the sorting glass disc 3 through a connecting disc. On both sides of the top of the cabinet body 2, automatic unloading racks 11 are installed through bolts. On one side of the automatic unloading rack 11 and above the sorting glass disc 3, a first pushing cylinder 8 is installed through an L-shaped mounting plate. On one side of the first pushing cylinder 8, a second pushing cylinder 10 is installed through an L-shaped mounting plate. At one end of the automatic unloading rack 11, vision inspection cameras 6 are installed through camera mounting racks 7;

[0026] At one end of each of the camera mounting racks 7, bottom limit wheels 12 are installed through bottom limit frames 13. At one end of each of the bottom limit frames 13, top limit wheels 4 are installed through top limit mounting frames 5. At the bottom corners of the cabinet body 2, support cylinders 20 are embedded, and the output shafts of the support cylinders 20 are connected to support feet pads 1 through screws. A groove 18 is formed on one side of the cabinet body 2, and a blower 17 is installed through a mounting seat inside the groove 18. The output port of the blower 17 is located inside the cabinet body 2.

[0027] When in use, the glass disc structure for gear sorting is convenient for automatic rotary feeding, greatly improving the automatic sorting efficiency of gears. It is easy to operate, has a high degree of automation, saves time and effort, and has remarkable effects.

[0028] Exemplarily, as Figure 1 shown in the figure, the present utility model further includes that at the top of the automatic unloading rack 11 and above the first pushing cylinder 8, a first cylinder controller 15 is installed through screws. The output end of the first cylinder controller 15 and the input end of the first pushing cylinder 8 are electrically connected through a wire.

[0029] When in use, the first cylinder controller 15 is used to conveniently and automatically control the output stroke of the first pushing cylinder 8, facilitating the automatic pushing of the detected defective products into the defective product box inside the automatic unloading rack 11.

[0030] Exemplarily, as Figure 1 shown in the figure, the present utility model further includes that at the top of the automatic unloading rack 11 and above the second pushing cylinder 10, a second cylinder controller 9 is installed through screws. The output end of the second cylinder controller 9 and the input end of the second pushing cylinder 10 are electrically connected through a wire.

[0031] When in use, the second cylinder controller 9 is used to automatically control the output stroke of the second pushing cylinder 10, facilitating the automatic pushing of the detected qualified gear parts into the qualified product storage box of the automatic unloading rack 11.

[0032] Exemplarily, as Figure 1 , 2 shown, the present utility model further includes that the lens of the vision detection camera 6 faces the outer edge of the top of the sorting glass disc 3, and an operation control panel 14 is embedded at one end of the top of the cabinet body 2.

[0033] During use, the operation control panel 14 facilitates the setting of machine parameters and is convenient for operation and use.

[0034] Exemplarily, as Figure 1 shown, the present utility model further includes that the top limiting wheel 4 and the bottom limiting wheel 12 are respectively in contact with the outer edge of the top of the sorting glass disc 3 and the outer edge of the bottom of the sorting glass disc 3.

[0035] During use, the stability of the sorting glass disc 3 during rotation is greatly improved, and the shaking is reduced.

[0036] Exemplarily, as Figure 1 , 2 shown, the present utility model further includes that a brakeable universal wheel 16 is installed by bolts at the bottom of the cabinet body 2 and inside the support foot pads 1, and a snowflake-shaped heat dissipation hole 19 is provided at the top end of one side of the cabinet body 2.

[0037] During use, the brakeable universal wheel 16 is used to facilitate the movement of the overall device to a designated position for use, and the snowflake-shaped heat dissipation hole 19 is used to improve the heat dissipation rate.

[0038] When the present utility model is in use, the brakeable universal wheel 16 is used to facilitate the movement of the overall device to a designated position for use, and the support electric cylinder 20 is used to support the overall device, so that the brakeable universal wheel 16 is suspended, improving the stability of the overall equipment during placement;

[0039] The reduction motor 22 is used to drive the sorting glass disc 3 at the top of the rotating column 21 to rotate uniformly, thereby driving the gear member at its top to rotate and feed. The top limiting wheel 4 and the bottom limiting wheel 12 are respectively in contact with the outer edge of the top of the sorting glass disc 3 and the outer edge of the bottom of the sorting glass disc 3, greatly improving the stability of the sorting glass disc 3 during rotation and reducing the shaking;

[0040] The vision detection camera 6 is used to facilitate photographing and recording the passing gear member, facilitating the transmission of data to the industrial computer connected thereto, facilitating a comprehensive inspection of its appearance. The first electric cylinder controller 15 is used to automatically control the output stroke of the first pushing electric cylinder 8, facilitating the automatic pushing of the detected defective products into the defective product box in the automatic unloading rack 11. The second electric cylinder controller 9 automatically controls the output stroke of the second pushing electric cylinder 10, facilitating the automatic pushing of the detected qualified gear members into the qualified product storage box of the automatic unloading rack 11, realizing the automatic sorting of gears;

[0041] By providing two sets of detection devices and unloading devices, it is convenient to use them simultaneously, greatly improving the automatic sorting efficiency of gears. It is easy to operate, with a high degree of automation, saving time and effort, and having remarkable effects.

[0042] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A glass plate structure for gear selection, characterized in that: It comprises a cabinet (2), a sorting glass plate (3) and a visual inspection camera (6); a reduction motor (22) is installed on the top of the cabinet (2) through a mounting seat; the output shaft of the reduction motor (22) is connected to a rotating column (21) through a coupling, and the top of the rotating column (21) is connected to the sorting glass plate (3) through a connecting plate; automatic unloading racks (11) are installed on both sides of the top of the cabinet (2) through bolts; a first pusher electric cylinder (8) is installed on one side of the automatic unloading rack (11) and located at the upper end of the sorting glass plate (3) through an L-shaped mounting plate; a second pusher electric cylinder (10) is installed on one side of the first pusher electric cylinder (8) through an L-shaped mounting plate; and a visual inspection camera (6) is installed on one end of the automatic unloading rack (11) through a camera mounting frame (7); One end of the camera mounting frame (7) is equipped with a bottom limiting wheel (12) through a bottom limiting frame (13), and one end of the bottom limiting frame (13) is equipped with a top limiting wheel (4) through a top limiting mounting frame (5). A supporting electric cylinder (20) is embedded at the bottom corner of the cabinet (2), and the output shaft of the supporting electric cylinder (20) is connected to a supporting foot pad (1) through a screw. A groove (18) is opened on one side of the cabinet (2), and a blower (17) is installed in the groove (18) through a mounting seat, and the output port of the blower (17) is located in the cabinet (2).

2. A glass plate structure for gear selection according to claim 1, characterized in that: A No. 1 electric cylinder controller (15) is installed at the top of the automatic unloading frame (11) and located above the No. 1 material pushing electric cylinder (8) by means of screws, and an output end of the No. 1 electric cylinder controller (15) is electrically connected to an input end of the No. 1 material pushing electric cylinder (8) by means of a wire.

3. The glass plate structure for gear selection according to claim 1, characterized in that: A No. 2 electric cylinder controller (9) is installed via screws at the top of the automatic unloading rack (11) and located above the No. 2 electric cylinder (10); an output end of the No. 2 electric cylinder controller (9) is electrically connected to an input end of the No. 2 electric cylinder (10) via a wire.

4. The glass plate structure for gear selection according to claim 1, characterized in that: The lens of the visual inspection camera (6) faces the top outer edge of the sorting glass plate (3), and an operation control panel (14) is embedded at one end of the top of the cabinet (2).

5. The glass plate structure for gear selection according to claim 1, characterized in that: The top limiting wheel (4) and the bottom limiting wheel (12) are in contact with the top outer edge of the sorting glass plate (3) and the bottom outer edge of the sorting glass plate (3) respectively.

6. The glass plate structure for gear selection according to claim 1, characterized in that: A brakeable universal wheel (16) is installed at the bottom of the cabinet (2) and located on the inner side of the supporting foot pad (1) via bolts, and a snowflake-shaped heat dissipation hole (19) is provided at the top of one side of the cabinet (2).

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