Intelligent manufacturing electronic board dust removal device
By designing an intelligently manufactured electronic board dust removal device, the double sides of the electronic board are fully cleaned by using vacuum and cleaning components, solving the problem of tiny dust affecting the production of electronic boards and improving product quality and reliability.
Patent Information
- Application Number
- CN202520722359.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2035-04-17
AI Technical Summary
During the production process of electronic boards, although there is no obvious dust visible to the naked eye, the existence of tiny particles may still affect welding, patching and other processes, resulting in problems such as dummy welding of welding joints and intimate component bonding, reducing product quality and reliability.
An intelligently manufactured electronic board dust removal device is designed, including the main body, vacuum cleaner assembly, cleaning assembly, transportation assembly and flip assembly. By comprehensively cleaning the double sides of the electronic board, it ensures that the dust and impurities are thoroughly cleaned.
It realizes rapid and comprehensive cleaning of the surface of the electronic board, ensures the cleanliness of the electronic board, and improves the quality and reliability of subsequent processing, welding and inspection.
Smart Images
Figure CN222999219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic board dust removal, and more specifically to an electronic board dust removal device for intelligent manufacturing. Background Art
[0002] An electronic board dust removal device for intelligent manufacturing mainly uses the principle of wind dust cleaning to clean the dust and impurities on the surface of the electronic board. Its function is to remove the dust on the electronic board, improve the cleanliness, and protect the performance of electronic components.
[0003] During the production process of some high-precision electronic boards, even if no obvious dust can be seen with the naked eye, the presence of tiny particles may still affect subsequent processes such as soldering and chip mounting, resulting in problems such as loose solder joints and poor component adhesion, reducing the quality and reliability of the product. Electronic components are usually mounted on both sides of the electronic board. If only one side is dust-removed, the dust on the other side may fall onto the already mounted components during the soldering or other processes, affecting the soldering quality or causing component damage.
[0004] Therefore, to solve the above problems, the present application provides an electronic board dust removal device for intelligent manufacturing. Content of the Utility Model
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an electronic board dust removal device for intelligent manufacturing to solve the problems existing in the above background art.
[0006] The utility model provides the following technical solution: An electronic board dust removal device for intelligent manufacturing includes a main body, a dust suction component, a cleaning component, a transportation component, and a flipping component. Among them, the dust suction components are symmetrically distributed and installed on the side walls of the main body; the cleaning component is installed above the main body; the transportation component is installed inside the main body; the flipping component is installed in the middle above the main body.
[0007] Preferably, the main body includes an outer shell, a base, and a limiting plate. Among them, the bases are distributed in a matrix and fixedly installed at the bottom of the outer shell, and the limiting plates are symmetrically distributed and movably clamped on the inner wall of the outer shell.
[0008] Preferably, the dust suction assembly includes a dust suction pipe, a fixing block, a first driving motor, a fan blade, a water tank, an auxiliary support seat, a lid and a controller. One end of the dust suction pipe is fixedly penetrated through the outer wall of the housing body, and the other end of the dust suction pipe is fixedly penetrated through the side wall of the water tank. One end of the fixing block is fixedly installed on the inner wall of the dust suction pipe, and a first driving motor is fixedly installed on the other end of the fixing block. An annularly distributed fan blade is fixedly installed on the output end of the first driving motor. The auxiliary support seats are symmetrically distributed and fixedly installed at the bottom of the water tank. A lid is movably clamped above the water tank. The controller is fixedly installed on the front wall of the water tank. The provision of the dust suction assembly is conducive to the device collecting and processing the dust generated inside due to brushing.
[0009] Preferably, the cleaning assembly includes a second driving motor, a first brush disc, a third driving motor, a second brush disc and an infrared detector. The second driving motor is fixedly installed above the housing body. The output end of the second driving motor movably penetrates through the upper part of the housing body and is fixedly connected to the upper part of the first brush disc. The third driving motor is fixedly installed above the housing body. The output end of the third driving motor movably penetrates through the upper part of the housing body and is fixedly connected to the upper part of the second brush disc. The infrared detector is fixedly installed on the inner wall of the housing body. The provision of the cleaning assembly is conducive to the device removing dust from the plate body.
[0010] Preferably, the transportation assembly includes fixing rods, rollers, a conveyor belt, limit clamping plates, U-shaped rods, cushion plates and a transmission motor. The fixing rods are symmetrically distributed and movably sleeved on the inner wall of the housing body. The fixing rods fixedly penetrate through the symmetrically distributed rollers. The outer wall of the rollers meshes with the inner wall of the conveyor belt. The limit clamping plates are movably clamped on the slots opened above the conveyor belt. One end of the U-shaped rod is fixedly installed on the outer wall of the housing body, and the other end of the U-shaped rod is fixedly installed at the bottom of the cushion plate. The transmission motor is fixedly installed above the cushion plate, and the output end of the transmission motor is fixedly connected to one of the fixing rods.
[0011] Preferably, the flipping assembly includes a first electric push rod, a U-shaped clamping plate, a flipping motor, a second electric push rod and a clamping block. The first electric push rod is fixedly installed above the housing body. The output end of the first electric push rod movably penetrates through the upper part of the housing body and is fixedly connected to the outer wall of the U-shaped clamping plate. The flipping motors are symmetrically distributed and fixedly installed on the outer wall of the U-shaped clamping plate. The output ends of the flipping motors movably penetrate through the U-shaped clamping plate and are fixedly connected to the rear wall of the second electric push rod. A clamping block is fixedly installed on the output end of the second electric push rod.
[0012] The technical effects and advantages of the present utility model:
[0013] The utility model is provided with a dust suction component and a cleaning component, which is conducive to quickly and comprehensively removing impurities such as dust and debris on the surface of the circuit board. Whether it is fine dust particles or larger debris generated during the production process, they can be effectively cleaned to ensure that the surface of the circuit board meets a high cleanliness standard, which is crucial for the quality and reliability of subsequent processes such as processing, soldering, and detection of the circuit board.
[0014] The utility model is provided with a flipping component, which is conducive to smoothly and accurately flipping the circuit board by a certain angle, so that the other side that is not easily cleaned is fully exposed within the working range of the cleaning and dust suction components, thereby realizing the comprehensive cleaning of both sides of the circuit board. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is of the utility model Figure 1 Schematic diagram of the left half structure and its partial cross-section of the utility model.
[0017] Figure 3 It is of the utility model Figure 1 Schematic diagram of the right half structure and its partial cross-section of the utility model.
[0018] Figure 4 It is of the utility model Figure 2 Schematic diagram of structure A in the utility model.
[0019] Figure 5 It is a schematic diagram of the flipping component structure of the utility model.
[0020] Reference numerals are: 1, main body; 101, outer shell; 102, base; 103, limiting plate; 2, dust suction component; 201, dust suction pipe; 202, fixing block; 203, first driving motor; 204, fan blade; 205, water tank; 206, auxiliary support seat; 207, lid; 208, controller; 3, cleaning component; 301, second driving motor; 302, first brush disc; 303, third driving motor; 304, second brush disc; 305, infrared detector; 4, transportation component; 401, fixing rod; 402, roller; 403, conveyor belt; 404, limiting clamping plate; 405, U-shaped rod; 406, backing plate; 407, driving motor; 5, flipping component; 501, first electric push rod; 502, U-shaped clamping plate; 503, flipping motor; 504, second electric push rod; 505, clamping block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. In addition, the forms of each structure described in the following embodiments are merely examples, and the electronic board dust removal related to the present utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0022] Referring to Figures 1-5 , the present utility model provides an electronic board dust removal device for intelligent manufacturing, including a main body 1, a dust suction component 2, a cleaning component 3, a transportation component 4, and a flipping component 5. Among them, the dust suction components 2 are symmetrically distributed and installed on the side walls of the main body 1, the cleaning component 3 is installed above the main body 1, the transportation component 4 is installed inside the main body 1, and the flipping component 5 is installed in the middle above the main body 1;
[0023] The main body 1 includes an outer shell 101, a base 102, and a limiting plate 103. Among them, the bases 102 are distributed in a matrix and fixedly installed at the bottom of the outer shell 101, and the limiting plates 103 are symmetrically distributed and movably clamped on the inner wall of the outer shell 101.
[0024] The dust suction component 2 includes a dust suction pipe 201, a fixing block 202, a first driving motor 203, a fan blade 204, a water tank 205, an auxiliary support base 206, a lid 207, and a controller 208. One end of the dust suction pipe 201 fixedly penetrates the outer wall of the outer shell 101, and the other end of the dust suction pipe 201 fixedly penetrates the side wall of the water tank 205. One end of the fixing block 202 is fixedly installed on the inner wall of the dust suction pipe 201, and a first driving motor 203 is fixedly installed at the other end of the fixing block 202. A ring-shaped distributed fan blade 204 is fixedly installed at the output end of the first driving motor 203. The auxiliary support bases 206 are symmetrically distributed and fixedly installed at the bottom of the water tank 205. A lid 207 is movably clamped above the water tank 205, and the controller 208 is fixedly installed on the front wall of the water tank 205. The provision of the dust suction component 2 is beneficial for the device to collect and process the dust generated inside due to brushing.
[0025] The cleaning assembly 3 includes a second drive motor 301, a first brush disk 302, a third drive motor 303, a second brush disk 304, and an infrared detector 305. The second drive motor 301 is fixedly installed above the outer housing 101. The output end of the second drive motor 301 movably penetrates the upper part of the outer housing 101 and is fixedly connected to the upper part of the first brush disk 302. The third drive motor 303 is fixedly installed above the outer housing 101. The output end of the third drive motor 303 movably penetrates the upper part of the outer housing 101 and is fixedly connected to the upper part of the second brush disk 304. The infrared detector 305 is fixedly installed on the inner wall of the outer housing 101. The provision of the cleaning assembly 3 is conducive to the device performing dust removal work on the plate body.
[0026] The transportation assembly 4 includes fixed rods 401, rollers 402, a conveyor belt 403, limit clamping plates 404, U-shaped rods 405, cushion plates 406, and a drive motor 407. The fixed rods 401 are symmetrically distributed and movably sleeved on the inner wall of the outer housing 101. The fixed rods 401 fixedly penetrate the symmetrically distributed rollers 402. The outer wall of the roller 402 meshes with the inner wall of the conveyor belt 403. The limit clamping plates 404 are movably clamped in the slots opened above the conveyor belt 403. One end of the U-shaped rod 405 is fixedly installed on the outer wall of the outer housing 101. The other end of the U-shaped rod 405 is fixedly installed at the bottom of the cushion plate 406. The drive motor 407 is fixedly installed above the cushion plate 406. The output end of the drive motor 407 is fixedly connected to one of the fixed rods 401.
[0027] The flipping assembly 5 includes a first electric push rod 501, a U-shaped clamping plate 502, a flipping motor 503, a second electric push rod 504, and a clamping block 505. The first electric push rod 501 is fixedly installed above the outer housing 101. The output end of the first electric push rod 501 movably penetrates the upper part of the outer housing 101 and is fixedly connected to the outer wall of the U-shaped clamping plate 502. The flipping motors 503 are symmetrically distributed and fixedly installed on the outer wall of the U-shaped clamping plate 502. The output ends of the flipping motors 503 movably penetrate the U-shaped clamping plate 502 and are fixedly connected to the rear wall of the second electric push rod 504. The clamping block 505 is fixedly installed on the output end of the second electric push rod 504.
[0028] The working principle of the present utility model:
[0029] Place the device horizontally above the ground. At this time, the staff member opens the lid 207 and adds some water into the water tank 205. Then, the staff member inserts the limit clamping plate 404 into the groove opened above the conveyor belt 403 and places the electronic board between the limit clamping plates 404 above the conveyor belt 403. At this time, the drive motor 407 starts to work. The output end of the drive motor 407 drives the fixed rod 401 and the roller 402 to rotate. The rotation of the roller 402 drives the conveyor belt 403 engaged with it to conduct a conveying activity. At the same time, the second drive motor 301 and the third drive motor 303 start to work. The output end of the second drive motor 301 drives the first brush disc 302 to rotate, and the third drive motor 303 drives the second brush disc 304 to rotate, so as to achieve the effect of cleaning the dust on the surface of the electronic board. The output end of the first drive motor 203 drives the fan blade 204 to rotate. The rotation of the fan blade 204 sucks the dust generated by the cleaning of the first brush disc 302 and the second brush disc 304 into the water tank 205 through the dust suction pipe 201 for collection. When the electronic board is transported below the infrared detector 305, the infrared detector 305 sends a signal to the controller 208 at this time. After receiving the signal, the controller 208 controls the drive motor 407 to pause working for a short time. At this time, the output end of the first electric push rod 501 drives the U-shaped clamping plate 502 to descend. When it descends to the specified position, the second electric push rod 504 drives the clamping block 505 to expand and contract, so as to clamp the electronic board. At this time, the output end of the first electric push rod 501 drives the U-shaped clamping plate 502 to rise. After rising to a certain position, the output end of the flipping motor 503 drives the clamping block 505 fixedly connected in front and the clamping block 505 movably sleeved in front of the second electric push rod 504 to conduct a flipping activity. The flipping movement of the clamping block 505 drives the electronic board clamped on the inner wall of the clamping block 505 to conduct a flipping activity. After the flipping is completed, the electronic board is placed above the conveyor belt 403 again. At this time, the drive motor 407 starts to work again. Until the device transports the electronic board to the rear of the device, the staff member can take the electronic board out of the device to complete the dust removal work.
[0030] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0031] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments of the present disclosure are involved. Other structures can refer to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0032] Finally, the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An intelligently manufactured electronic board dust removal device, comprising a main body (1), a dust suction component (2), a cleaning component (3), a transport component (4) and a flip component (5), characterized in that: The dust suction components (2) are symmetrically distributed and mounted on the side wall of the main body (1), the cleaning components (3) are mounted above the main body (1), the transport components (4) are mounted inside the main body (1), and the flip components (5) are mounted in the middle of the upper part of the main body (1); the dust suction components (2) comprise a dust suction pipe (201), a fixing block (202), a first driving motor (203), a fan blade (204), a water tank (205), an auxiliary support seat (206), a cover (207), and a controller (208), wherein one end of the dust suction pipe (201) is fixedly inserted through the outer wall of the outer shell (101) The other end of the dust suction pipe (201) is fixedly connected to the side wall of the water tank (205); one end of the fixed block (202) is fixedly mounted on the inner wall of the dust suction pipe (201); a first drive motor (203) is fixedly mounted on the other end of the fixed block (202); an annularly distributed fan blade (204) is fixedly mounted on the output end of the first drive motor (203); the auxiliary support seat (206) is symmetrically distributed and fixedly mounted on the bottom of the water tank (205); a cover (207) is movably connected to the top of the water tank (205); and the controller (208) is fixedly mounted on the front wall of the water tank (205).
2. The electronic board dust removal device for intelligent manufacturing according to claim 1 is characterized in that: The main body (1) comprises an outer shell (101), a base (102) and a limiting plate (103), wherein the base (102) is distributed in a matrix and fixedly mounted on the bottom of the outer shell (101), and the limiting plate (103) is symmetrically distributed and movably snap-connected to the inner wall of the outer shell (101).
3. The electronic board dust removal device for intelligent manufacturing according to claim 1 is characterized in that: The cleaning assembly (3) comprises a second drive motor (301) and a first brush plate (302), wherein the second drive motor (301) is fixedly mounted above the outer shell (101), and an output end of the second drive motor (301) movably passes through the top of the outer shell (101) and is fixedly connected to the top of the first brush plate (302).
4. The electronic board dust removal device for intelligent manufacturing according to claim 1 is characterized in that: The cleaning assembly (3) comprises a third drive motor (303), a second brush disc (304) and an infrared detector (305), wherein the third drive motor (303) is fixedly mounted above the outer shell (101), an output end of the third drive motor (303) movably passes through the top of the outer shell (101) and is fixedly connected to the top of the second brush disc (304), and the infrared detector (305) is fixedly mounted on the inner wall of the outer shell (101).
5. The electronic board dust removal device for intelligent manufacturing according to claim 1 is characterized in that: The transport assembly (4) comprises a fixing rod (401), a roller (402), a conveyor belt (403), a limit clamping plate (404), a U-shaped rod (405), a pad (406) and a transmission motor (407), wherein the fixing rods (401) are symmetrically distributed and movably sleeved on the inner wall of the outer shell (101), the fixing rods (401) are fixed and penetrate the symmetrically distributed rollers (402), and the outer wall of the roller (402) is in contact with the inner wall of the conveyor belt (403). The limiting clamping plate (404) is movably clamped on a notch opened above the conveyor belt (403); one end of the U-shaped rod (405) is fixedly mounted on the outer wall of the outer shell (101); the other end of the U-shaped rod (405) is fixedly mounted on the bottom of the pad (406); the transmission motor (407) is fixedly mounted above the pad (406); and the output end of the transmission motor (407) is fixedly connected to the fixing rod (401) at one end.
6. The electronic board dust removal device for intelligent manufacturing according to claim 1 is characterized in that: The flip assembly (5) comprises a first electric push rod (501), a U-shaped clamp (502), a flip motor (503), a second electric push rod (504) and a clamp block (505), wherein the first electric push rod (501) is fixedly mounted above the outer shell (101), the output end of the first electric push rod (501) movably passes through the top of the outer shell (101) and is fixedly connected to the outer wall of the U-shaped clamp (502), the flip motor (503) is symmetrically distributed and fixedly mounted on the outer wall of the U-shaped clamp (502), the output end of the flip motor (503) movably passes through the U-shaped clamp (502) and is fixedly connected to the rear wall of the second electric push rod (504), and the clamp block (505) is fixedly mounted on the output end of the second electric push rod (504).