Concrete aggregate cleaning device

By designing the concrete aggregate cleaning device for the bathing cylinder and the rinsing cylinder, combined with the design of the front spiral blade and the lifting plate, the double cleaning treatment of the aggregate is achieved, solving the problems of unsatisfactory cleaning results and blocked filter components in the prior art, and improving the cleaning effect and flow smoothness.

CN222999269UActive Publication Date: 2025-06-20HAINAN YANGPU DASHUN IND CO LTD
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Patent Information

Application Number
CN202422057306.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-20
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing concrete aggregate cleaning device has poor cleaning effect, and the filter components are prone to clogging, which affects the cleaning effect and smooth process.

Method used

A concrete aggregate cleaning device including a bathing cylinder and a flushing cylinder is designed to realize the double cleaning of the aggregate through the partitioning and conveying functions of the front spiral blades, and cleaning components are provided outside the flushing cylinder to prevent clogging of the screen plate.

Benefits of technology

It realizes efficient cleaning of aggregates, improves cleaning effect, prevents clogging of filter components, ensures smooth cleaning process, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete aggregate cleaning device which comprises a bottom plate, and a soaking and washing cylinder and a flushing cylinder are rotationally installed on the bottom plate. Front spiral blades and lifting plates are arranged on the inner wall of the soaking and washing barrel, a check ring is arranged at the front end to form a feeding port, and a feeding and water inlet pipe is arranged on a bottom plate. The flushing cylinder is composed of a frame rod, a side ring, a middle ring and a sieve plate, forms the side wall and is internally provided with a rear spiral blade. The soaking and washing cylinder and the flushing cylinder are fixedly connected to form a same cylinder, a mounting base is further arranged on the bottom plate, and a supporting frame on the mounting base is connected with a water supply pipe and a plurality of sprayers. In addition, the bottom plate is further provided with a component for driving the soaking and washing barrel and a component for cleaning the sieve plate. According to the device, through the two steps of soaking and washing, the more efficient cleaning effect is achieved; meanwhile, effective measures need to be taken to prevent the filtering part from being blocked, so that the smooth proceeding of the aggregate cleaning process is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete processing, and particularly relates to a concrete aggregate cleaning device. Background Art

[0002] As an important aggregate for producing concrete, crushed stones usually contain soil and other impurities. If these impurities directly participate in the production and mixing of concrete without treatment, it will surely have an adverse effect on the quality of concrete. Therefore, before the crushed stones are put into the production process, it is necessary to clean them to remove the attached soil and impurities.

[0003] Currently, the mainstream cleaning devices on the market mainly rely on filters or filter cartridges for cleaning. During use, after the crushed stones are put into the device, water flow is used to wash away the dirt on their surfaces. However, the designs of these devices are relatively simple, and the cleaning effect is not ideal. There are often residues of soil and impurities on the crushed stones. At the same time, the existing filtering components are easily blocked by the debris washed down, which not only affects the water filtering effect but also further weakens the cleaning effect.

[0004] To solve the above problems, we designed a new type of concrete aggregate cleaning device. This device should achieve a more efficient cleaning effect through uniquely designed cleaning components; at the same time, effective measures should be taken to prevent the filtering components from being blocked, so as to ensure the smooth progress of the cleaning process. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a concrete aggregate cleaning device to solve the problems described in the background art.

[0006] The technical solution of the utility model is realized as follows:

[0007] A concrete aggregate cleaning device includes a bottom plate. At the upper end of the bottom plate, a first support and a second support are fixedly installed. A horizontally placed soaking cylinder is rotatably installed on the first support, and a horizontally placed flushing cylinder is rotatably installed on the second support. A hollow front spiral blade is fixedly installed on the inner wall of the soaking cylinder. A plurality of material lifting plates are also arranged on the inner wall of the soaking cylinder. A retaining ring is provided at the front end opening of the soaking cylinder, and the inside of the retaining ring is the feed inlet. A feed pipe and a water inlet pipe extending into the feed inlet are also provided on the bottom plate. The flushing cylinder includes a plurality of frame rods fixedly connected to the rear end pipe orifice of the soaking cylinder. The plurality of frame rods are arranged at equal angular intervals centered on the central axis of the soaking cylinder. The flushing cylinder also includes an edge ring fixedly connected to the rear ends of the plurality of frame rods. The flushing cylinder also includes a middle ring fixedly sleeved outside the middle parts of the plurality of frame rods. The middle ring is rotatably installed on the second support. A sieve plate is also connected between adjacent frame rods. The plurality of sieve plates and the plurality of frame rods together form the side wall of the flushing cylinder. A hollow rear spiral blade is fixedly installed on the inner side wall of the flushing cylinder. An installation seat is also fixedly installed on the bottom plate. A support frame extending into the hollow part of the rear spiral blade from the edge ring is fixedly installed on the installation seat. A water supply pipe is provided on the support frame, and a plurality of spray heads are provided on the water supply pipe. A driving component for driving the soaking cylinder to rotate is also provided on the bottom plate. A cleaning component for cleaning the sieve plate is also provided on the bottom plate.

[0008] When using the above solution, water is continuously injected into the soaking cylinder through the water inlet pipe. Due to the blocking and conveying of the front spiral blade, the water in the soaking cylinder gradually accumulates and increases, and continuously moves towards the rear end of the soaking cylinder following the conveying of the front spiral blade. The aggregate is put in from the feed pipe, and the feed pipe guides the aggregate into the soaking cylinder. The aggregate is soaked in water. As the soaking cylinder rotates, with the lifting and falling of the material lifting plates and the continuous backward conveying of the front spiral blade, the aggregate continuously tumbles in the accumulated water and rubs against each other, thereby removing the impurities attached to the surface of the aggregate. When the aggregate enters the flushing cylinder, the sewage with impurities also enters the flushing cylinder, and the sewage and impurities are discharged through the sieve plate. The aggregate continuously tumbles following the rotation of the flushing cylinder, and at the same time follows the rearward conveying of the rear spiral blade, and is washed on the surface by the water sprayed out by the spray heads during this process. Since most of the impurities on the aggregate have been softened and fallen off after soaking, when the aggregate enters the flushing cylinder, only some impurities that can be quickly removed remain attached to the surface. At this time, after flushing again, the remaining attached impurities can be quickly washed off.

[0009] By setting two cleaning components, namely the soaking cylinder and the flushing cylinder, this device realizes the cleaning steps of first soaking and then flushing the aggregate, improving the cleaning effect.

[0010] At the same time, a cleaning component is arranged outside the flushing cylinder of the device to quickly clean the sieve plate of the flushing cylinder, prevent the sieve plate from being blocked, and thus ensure the smooth progress of the cleaning process.

[0011] A further technical solution is that the cleaning component includes a plurality of vertical rods fixedly arranged on the bottom plate. A cross rod is commonly provided on the plurality of vertical rods, and a brush component is detachably installed on the cross rod. The brush component is used for brushing the sieve plate.

[0012] When using the above solution, when the flushing cylinder rotates, the stationary brush component continuously brushes the sieve plate of the flushing cylinder, timely cleaning the sieve plate and preventing the sieve plate from being blocked.

[0013] A further technical solution is that the brush component includes a mounting plate, the mounting plate is detachably installed on the cross rod, and bristles are provided on the mounting plate. The bristles abut against the sieve plate for brushing the sieve plate.

[0014] A further technical solution is that a plurality of sewage pipes are also provided on the bottom plate. The sewage pipes are arranged below the flushing cylinder for receiving the sewage discharged from the flushing cylinder.

[0015] A further technical solution is that a conveyor belt is also provided on the bottom plate. The conveyor belt is arranged below the outlet of the flushing cylinder for receiving the aggregate discharged from the flushing cylinder.

[0016] A further technical solution is that a gear ring is fixedly sleeved outside the soaking cylinder, and the driving component is drivingly connected with the gear ring.

[0017] The beneficial effects of the present utility model are as follows:

[0018] 1. Efficient cleaning steps: This solution realizes the double cleaning treatment of the aggregate by setting two cleaning components, namely the soaking cylinder and the flushing cylinder - soaking first and then flushing. Such steps can clean the aggregate more thoroughly and improve the cleaning effect.

[0019] 2. Ingenious design: The solution utilizes the blocking and conveying functions of the front spiral blade to collect the water in the soaking cylinder and move it backward, while driving the aggregate to roll in the accumulated water and rub against each other, effectively removing the surface impurities.

[0020] 3. Sieve plate cleaning mechanism: The cleaning component arranged outside the flushing cylinder can quickly clean the sieve plate, effectively prevent the sieve plate from being blocked, and ensure the smoothness of the cleaning process.

[0021] 4. Continuous processing capacity: This solution can continuously process the aggregate, improve the processing efficiency, and meet the requirements of large-scale production. Description of the Drawings

[0022] Figure 1 is the overall schematic diagram of the present utility model;

[0023] Figure 2 is the overall schematic diagram under the partial structural cross-section of the present utility model;

[0024] Figure 3 is the enlarged schematic diagram inside the flushing cylinder;

[0025] Figure 4 is Figure 2 a sectional view along line A-A in

[0026] In the figure, 1 is the bottom plate, 2 is the first support, 3 is the driving component, 4 is the bubble washing cylinder, 5 is the gear ring, 6 is the feed pipe, 7 is the water inlet pipe, 8 is the frame rod, 9 is the sieve plate, 10 is the middle ring, 11 is the edge ring, 12 is the support frame, 13 is the mounting seat, 14 is the conveyor belt, 15 is the vertical rod, 16 is the sewage pipe, 17 is the second support, 18 is the retaining ring, 19 is the feed inlet, 20 is the front spiral blade, 21 is the material lifting plate, 22 is the rear spiral blade, 23 is the nozzle, 24 is the cross bar, 25 is the mounting plate, and 26 is the brush hair. Specific Embodiments

[0027] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention will be further described in conjunction with the accompanying drawings.

[0028] Refer to Figures 1 to 4 , a concrete aggregate cleaning device, including a bottom plate 1, a first support 2 and a second support 17 are fixedly provided at the upper end of the bottom plate 1. A horizontally arranged bubble washing cylinder 4 is rotatably installed on the first support 2, and a horizontally arranged flushing cylinder is rotatably installed on the second support 17.

[0029] It should be particularly noted that the first support 2 and the second support 17 are roller supports commonly used in the prior art for supporting horizontally arranged cylinders. The basic structure is that rollers are rotatably installed on the supports, and the rollers are respectively arranged on both sides of the horizontally arranged cylinder to support the cylinder and enable the cylinder to roll between the rollers on both sides. The specific connection method between the roller support and the cylinder can be achieved by using common technical means in the prior art and will not be described in detail here.

[0030] The bubble washing cylinder 4 is a cylindrical hollow cylinder body. A hollow front spiral blade 20 is fixedly provided on the inner wall of the bubble washing cylinder 4. A plurality of material lifting plates 21 are also provided on the inner wall of the bubble washing cylinder 4. A retaining ring 18 is provided at the front end opening of the bubble washing cylinder 4. The inside of the retaining ring 18 is the feed inlet 19. A feed pipe 6 and a water inlet pipe 7 extending into the feed inlet 19 are also provided on the bottom plate 1.

[0031] Specifically, the feed pipe 6 and the water inlet pipe 7 can be arranged in various ways such as through brackets or hoisting, so as to realize that the feed pipe 6 and the water inlet pipe 7 obliquely extend into the feed inlet 19.

[0032] The flushing cylinder includes eight frame rods 8 fixedly connected to the rear end pipe orifice of the bubble washing cylinder 4. The plurality of frame rods 8 are arranged at equal angular intervals around the central axis of the bubble washing cylinder 4. The flushing cylinder also includes an edge ring 11 fixedly connected to the rear ends of the plurality of frame rods 8. The flushing cylinder also includes a middle ring 10 fixedly sleeved and connected to the outer sides of the middles of the eight frame rods 8.

[0033] Specifically, the middle ring 10 is rotatably installed on the second support 17. The function of the middle ring 10 is to improve the overall structural strength of the flushing cylinder and provide a mounting fulcrum for the second support 17.

[0034] A sieve plate 9 is also connected between adjacent border rods 8. Multiple sieve plates 9 and multiple border rods 8 together form the side wall of the flushing cylinder.

[0035] Preferably, the sieve plate 9 is an arc-shaped plate, and the sieve plate 9 and the border rod 8 together form the cylindrical side wall of the flushing cylinder.

[0036] A hollow rear spiral blade 22 is also fixedly provided on the inner side wall of the flushing cylinder.

[0037] An installation seat is also fixedly provided on the bottom plate 1. An installation seat 1312 that extends into the hollow part of the rear spiral blade 22 from the edge ring 11 is fixedly provided on the installation seat. A water supply pipe (the water supply pipe is not shown in the attached drawing for simplicity) is provided on the installation seat 1312, and multiple spray heads 23 are provided on the water supply pipe.

[0038] Preferably, the spray heads 23 are arranged for multi-angle spraying.

[0039] A driving component 3 for driving the bubble washing cylinder 4 to rotate is also provided on the bottom plate 1.

[0040] Specifically, a gear ring 5 is fixedly sleeved outside the bubble washing cylinder 4. The driving component 3 includes a motor, a reduction box, and a driving gear. The motor drives the reduction box, the reduction box drives the gear, and the gear meshes with the gear ring 5.

[0041] A cleaning component for cleaning the sieve plate 9 is also provided on the bottom plate 1.

[0042] Specifically, the cleaning component includes multiple vertical rods 15 fixedly provided on the bottom plate 1. A cross bar 24 is provided on the multiple vertical rods 15 together. A brush hair 26 component is detachably installed on the cross bar 24, and the brush hair 26 component is used for brushing the sieve plate 9.

[0043] Specifically, the brush hair 26 component includes a mounting plate 25. The mounting plate 25 is detachably installed on the cross bar 24. Brush hairs 26 are provided on the mounting plate 25, and the brush hairs 26 abut against the sieve plate 9 for brushing the sieve plate 9.

[0044] Preferably, the brush hairs 26 are arranged in the form of multiple hair columns.

[0045] Preferably, multiple sewage pipes 16 are also provided on the bottom plate 1. The sewage pipes 16 are arranged below the flushing cylinder for receiving the sewage discharged from the flushing cylinder.

[0046] Preferably, a conveyor belt 14 is also provided on the bottom plate 1. The conveyor belt 14 is arranged below the outlet of the flushing cylinder for receiving the aggregate discharged from the flushing cylinder.

[0047] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A concrete aggregate cleaning device, comprising a bottom plate, a first support and a second support are fixedly disposed on the upper end of the bottom plate, characterized in that: A horizontally placed bubble-washing cylinder is rotatably mounted on the first support, a horizontally placed flushing cylinder is rotatably mounted on the second support, a hollow front spiral blade is fixedly mounted on the inner wall of the bubble-washing cylinder, a plurality of lifting plates are also arranged on the inner wall of the bubble-washing cylinder, a retaining ring is arranged at the front end of the bubble-washing cylinder, a feed port is inside the retaining ring, a feed pipe and a water inlet pipe extending into the feed port are also arranged on the bottom plate, the flushing cylinder comprises a plurality of frame rods fixedly connected to the rear end pipe port of the bubble-washing cylinder, the plurality of frame rods are arranged at equal angles with the central axis of the bubble-washing cylinder as the center, the flushing cylinder also comprises a side ring fixedly connected to the rear ends of the plurality of frame rods, and the flushing cylinder also comprises a fixed A fixed sleeve is connected to a middle ring outside the middle of multiple frame rods, and the middle ring is rotatably mounted on a second support. A sieve plate is also connected between adjacent frame rods. Multiple sieve plates and multiple frame rods together constitute the side wall of the flushing cylinder. A hollow rear spiral blade is also fixedly provided on the inner side wall of the flushing cylinder, and a mounting seat is also fixedly provided on the bottom plate. A support frame is fixedly provided on the mounting seat, which extends from the side ring into the hollow part of the rear spiral blade. A water supply pipe is provided on the support frame, and multiple nozzles are provided on the water supply pipe. A driving component for driving the foam washing cylinder to rotate is also provided on the bottom plate, and a cleaning component for cleaning the sieve plate is also provided on the bottom plate.

2. A concrete aggregate cleaning device according to claim 1, characterized in that: The cleaning component comprises a plurality of vertical rods fixedly arranged on the bottom plate, a cross rod is commonly arranged on the plurality of vertical rods, a brush component is detachably mounted on the cross rod, and the brush component is used for brushing the screen plate.

3. A concrete aggregate cleaning device according to claim 2, characterized in that: The brush component comprises a mounting plate, which is detachably mounted on the cross bar, and the mounting plate is provided with brushes, which abut against the sieve plate and are used for brushing the sieve plate.

4. A concrete aggregate cleaning device according to claim 1, characterized in that: A plurality of sewage pipes are also arranged on the bottom plate, and the sewage pipes are arranged below the flushing cylinder to receive sewage discharged from the flushing cylinder.

5. A concrete aggregate cleaning device according to claim 1, characterized in that: A conveyor belt is also provided on the bottom plate, and the conveyor belt is arranged below the outlet of the flushing cylinder to receive the aggregate discharged from the flushing cylinder.

6. A concrete aggregate cleaning device according to claim 1, characterized in that: The external fixed sleeve of the foam washing cylinder is provided with a gear ring, and the driving component is drivingly connected with the gear ring.