Device for removing ash and preventing ash deposition

By designing a sonic soot blower device containing a trumpet-shaped catheter, the problems of low energy and serious dust accumulation in the prior art are solved, and more efficient dust removal and dust removal effects are achieved.

CN222999298UActive Publication Date: 2025-06-20HUBEI YOUDIKE MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202421836235.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-20
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing sonic soot blowers have low energy, poor ash removal and dust removal effect, and severe dust accumulation on the sound wave guide.

Method used

A device including main pipeline, branch pipeline, manual valve, filter, solenoid valve, acoustic sound head and a trumpet-shaped conduit was designed. The sound wave energy is increased through the trumpet-shaped conduit, and the catheter is avoided by vibration and resonance.

Benefits of technology

It improves the effect of ash removal and ash removal, effectively avoiding excessive ash accumulation in the catheter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for removing dust and preventing dust accumulation. The device consists of the following components: a main pipeline; one end of the branch pipeline is communicated with the other end of the main pipeline; the air inlet end of the manual valve is communicated with the other end of the branch pipeline; the air inlet end of the filter is communicated with the air outlet end of the manual valve; the air inlet end of the electromagnetic valve is communicated with the air outlet end of the filter, the electromagnetic valve is externally connected with a controller, and the output end of the controller is connected with the input end of the electromagnetic valve and used for controlling opening and closing of the electromagnetic valve; one end of the sound wave sounding head is provided with an air inlet, and the air inlet of the sound wave sounding head is communicated with the air outlet of the electromagnetic valve through a hose; the output end of the sound wave sounding head is fixedly connected with the small opening end of the guide pipe, the other end of the guide pipe is connected with the installation supporting component in a clamped mode, the further away from the sound wave sounding head, the larger the caliber is, the installation supporting component is embedded in a wall, and an installation adjusting component is fixedly arranged at the opening position of the installation supporting component. A limiting hole matched with the outer diameter of the guide pipe is formed in the middle of the installation adjusting component.
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Description

Technical Field

[0001] The utility model belongs to the field of acoustic soot cleaning and dust removal, and particularly relates to a device for ash removal and preventive ash accumulation. Background Art

[0002] Chinese Utility Model Patent CN 218962257U discloses an acoustic soot blower for a denitration reactor catalyst, which includes an acoustic soot blower body and a denitration reactor shell. The acoustic soot blower body includes a sound generating head, an acoustic duct, and a horn. The output end of the sound generating head is fixedly connected to the acoustic inlet end of the acoustic duct, and the acoustic outlet end of the acoustic duct is fixedly connected to the acoustic inlet end of the horn through a connecting component. An activity ball is sleeved on the outer surface of the horn, and the activity ball is movably connected to the denitration reactor shell; a working platform is fixedly connected to the outside of the denitration reactor shell, and the generating head is fixedly connected to the working platform through an adjusting mechanism. The principle of the above acoustic soot blower is that compressed air enters the internal chamber of the sound generating head through the air inlet, causing a certain amount of deformation of the vibrating piece and generating sound waves at a certain frequency, and expanding and transmitting its sound energy to the ash accumulation surface space through the acoustic duct, so as to achieve the purpose of ash removal and preventive ash accumulation.

[0003] However, the above acoustic soot blower has the following deficiencies: (1) The energy is small, and the ash removal and ash accumulation removal effects are not good; (2) Serious ash accumulation occurs on the acoustic duct. Summary of the Utility Model

[0004] Purpose of the utility model: The utility model makes improvements in view of the problems existing in the above-mentioned prior art, that is, the utility model discloses a device for ash removal and preventive ash accumulation.

[0005] Technical solution: A device for ash removal and preventive ash accumulation is composed of the following components:

[0006] Main pipeline;

[0007] Branch pipeline, one end of which is communicated with the other end of the main pipeline;

[0008] Manual valve, the air inlet end of which is communicated with the other end of the branch pipeline;

[0009] Filter, the air inlet end of which is communicated with the air outlet end of the manual valve;

[0010] Solenoid valve, the air inlet end of which is communicated with the air outlet end of the filter. The solenoid valve is externally connected to a controller, and the output end of the controller is connected to the input end of the solenoid valve for controlling the opening and closing of the solenoid valve;

[0011] Acoustic sound generating head, one end of which is provided with an air inlet, and the air inlet of the acoustic sound generating head is communicated with the air outlet end of the solenoid valve through a hose;

[0012] A catheter, which is flared. The output end of the acoustic wave emitter is fixedly connected to the small-mouth end of the catheter. The other end of the catheter is snap-connected to the installation and support component and the diameter becomes larger as it is farther away from the acoustic wave emitter. The installation and support component is embedded in the wall, and an installation and adjustment component is fixedly provided at the open end of the installation and support component. A limiting hole adapted to the outer diameter of the catheter is provided in the middle of the installation and adjustment component.

[0013] Further, the installation and adjustment component is a flange.

[0014] Furthermore, the manual valve is one of a cut-off valve, a check valve, and a flow-dividing valve.

[0015] Further, a plurality of vibrating plates are built into the acoustic wave emitter.

[0016] Further, the installation and support component is a cylindrical hollow part. The inner diameter of the installation and support component is adapted to the maximum outer diameter of the catheter. An annular fixing part extends outward from the outer edge of the installation and support component. The annular fixing part and the installation and adjustment component are fixedly connected by bolts.

[0017] Beneficial effects: A device for ash removal and preventive ash accumulation disclosed by the present utility model has the following

[0018] Beneficial effects:

[0019] (1). Through the flared catheter, the energy of sound waves or infrasound waves is increased, improving the effect of ash removal and ash accumulation removal.

[0020] (2). Through vibration and resonance effects, excessive ash accumulation in the catheter can be effectively avoided. Description of the drawings

[0021] Figure 1 It is a schematic diagram of a device for ash removal and preventive ash accumulation disclosed by the present utility model.

[0022] Wherein:

[0023] 1 - Manual valve 2 - Filter 3 - Solenoid valve 4 - Hose 5 - Air inlet 6 - Acoustic sound head 7 - Installation and adjustment component 8 - Conduit 9 - Wall 10 - Main pipeline 11 - Branch pipeline 12 - Controller Detailed description of the specific implementation

[0024] The following is a detailed description of the specific implementation of the present utility model.

[0025] The "range" disclosed by the present utility model is defined in the form of a lower limit and an upper limit. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of a specific range. The ranges defined in this way can include the end values or not include the end values, and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a specific parameter, ranges of 10 to 40 and 20 to 50 are also contemplated. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4, and 5 are listed, then the following ranges are all contemplated: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4, and 2 to 5. In this application, unless otherwise stated, the numerical range "a to b" represents an abbreviated representation of any real number combination between a and b, where a and b are both real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" have been fully listed herein, and "0 to 5" is only an abbreviated representation of these numerical combinations.

[0026] If there is no special instruction, all embodiments and optional embodiments of this application can be combined with each other to form new technical solutions.

[0027] If there is no special instruction, all technical features and optional technical features of this application can be combined with each other to form new technical solutions.

[0028] If there is no special instruction, all steps of this application can be carried out in sequence or randomly, preferably in sequence. For example, the method includes steps (a) and (b), which means that the method can include steps (a) and (b) carried out in sequence, or can also include steps (b) and (a) carried out in sequence. For example, it is mentioned that the method may further include step (c), which means that step (c) can be added to the method in any order. For example, the method can include steps (a), (b), and (c), or can also include steps (a), (c), and (b), or can also include steps (c), (a), and (b), etc.

[0029] If there is no special instruction, the "including" and "containing" mentioned in this application mean open-ended, and can also be closed-ended. For example, the "including" and "containing" can mean that other components not listed can also be included or contained, or can only include or contain the listed components.

[0030] If there is no special instruction, the reaction is carried out under normal temperature and normal pressure conditions.

[0031] If there is no special instruction, all parts or percentages are parts by weight or weight percentages.

[0032] In the present invention, all substances used are known substances and can be purchased or synthesized by known methods.

[0033] In the present invention, the devices or equipment used are all conventional devices or equipment known in the field and can be purchased.

[0034] like Figure 1 As shown, a device for removing dust and preventing dust accumulation is composed of the following components:

[0035] Main Road 10;

[0036] A branch pipeline 11, one end of which is connected to the other end of the main pipeline 10;

[0037] A manual valve 1, whose air inlet end is connected to the other end of the branch pipe 11;

[0038] A filter 2, the air inlet end of which is connected to the air outlet end of the manual valve 1;

[0039] The solenoid valve 3 has an air inlet connected to the air outlet of the filter 2. The solenoid valve 3 is externally connected to a controller 12. The output end of the controller 12 is connected to the input end of the solenoid valve 3 to control the opening and closing of the solenoid valve 3.

[0040] A sonic sounding head 6, one end of which is provided with an air inlet 5, and the air inlet 5 of the sonic sounding head 6 is connected to the air outlet of the solenoid valve 3 through a hose 4;

[0041] The conduit 8 is trumpet-shaped, the output end of the sound wave sounding head 6 is fixedly connected to the small end of the conduit 8, the other end of the conduit 8 is clamped with the installation support component and the diameter becomes larger as it is farther away from the sound wave sounding head 6, the installation support component is embedded in the wall 9, the open part of the installation support component is fixedly provided with an installation adjustment component 7, and the middle part of the installation adjustment component 7 is provided with a limiting hole adapted to the outer diameter of the conduit 8.

[0042] Furthermore, the installation and adjustment component 7 is a flange.

[0043] In one embodiment, the manual valve 1 is a cut-off valve. In another embodiment, the manual valve 1 is a check valve. In yet another embodiment, the manual valve 1 is a diverter valve.

[0044] Furthermore, the sound wave sound generating head 6 has a plurality of vibration plates built therein.

[0045] Furthermore, the mounting support component is a cylindrical hollow part, the inner diameter of the mounting support component is adapted to the maximum outer diameter of the conduit 8, an annular fixing portion extends outward from the outer edge of the mounting support component, and the annular fixing portion is fixedly connected to the mounting adjustment component 7 by bolts.

[0046] Working principle of the utility model: Convert compressed air into high-power sound waves or infrasonic waves, and the sound waves or infrasonic waves propagate in the space medium in the form of compression and rarefaction waves, acting on the ash accumulation surface in the space. Specifically, the utility model uses compressed air as the power source, and generates high-intensity sound waves or infrasonic waves through specific devices (such as the sound wave generator head 6 and the conduit 8). The generated sound waves or infrasonic waves are sent into the space area in the space where ash may accumulate. Through the repeated pulling and pressing actions of the sound waves, the ash accumulation on the heated surface is affected by vibration and resonance. This vibration and resonance effect causes the ash particles to vibrate reciprocally, thereby breaking the combination between the dust and the heat exchange surface, making the ash accumulation fall off due to vibration or be in a suspended state. These vibrated ash particles are carried away under the action of the flue gas flow, or fall off by themselves due to gravity, so as to achieve the purpose of removing ash accumulation and preventing ash accumulation.

[0047] The above has made a detailed description of the implementation manner of the utility model. However, the utility model is not limited to the above implementation manner, and various changes can be made without departing from the purpose of the utility model within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. A device for dust removal and preventive dust accumulation, characterized in that: It consists of the following components: Main road; A branch pipe, one end of which is connected to the other end of the main pipe; A manual valve, the air inlet end of which is connected to the other end of the branch pipeline; A filter, the air inlet end of which is connected to the air outlet end of the manual valve; A solenoid valve, whose air inlet end is connected to the air outlet end of the filter, the solenoid valve is externally connected to a controller, and the output end of the controller is connected to the input end of the solenoid valve for controlling the opening and closing of the solenoid valve; A sonic sounding head, one end of which is provided with an air inlet, the air inlet of the sonic sounding head being connected to the air outlet of the solenoid valve through a hose; The conduit is trumpet-shaped, the output end of the sound wave sounding head is fixedly connected to the small mouth end of the conduit, the other end of the conduit is clamped with the installation support component and the diameter becomes larger as it is farther away from the sound wave sounding head, the installation support component is embedded in the wall, the open part of the installation support component is fixedly provided with an installation adjustment component, and the middle part of the installation adjustment component is provided with a limiting hole adapted to the outer diameter of the conduit.

2. A device for dust removal and preventive dust accumulation as claimed in claim 1, characterized in that: The installation and adjustment component is a flange.

3. A device for dust removal and preventive dust accumulation as claimed in claim 1, characterized in that: The manual valve is one of a shutoff valve, a check valve and a diverter valve.

4. The device for dust removal and preventive dust accumulation according to claim 1, characterized in that: The sound wave sound generating head has a plurality of vibration sheets built therein.

5. The device for dust removal and preventive dust accumulation according to claim 1, characterized in that: The mounting support component is a cylindrical hollow component, the inner diameter of the mounting support component is adapted to the maximum outer diameter of the conduit, an annular fixing portion extends outward from the outer edge of the mounting support component, and the annular fixing portion is fixedly connected to the mounting adjustment component by bolts.

Citation Information

Patent Citations

  • Sound wave soot blower for denitration reactor catalyst

    CN218962257U