Pipe cutting equipment facilitating discharging
By designing a pipe cutting device including a pneumatic rotary chuck, feeding mechanism and cutting assembly, the problems of low cutting accuracy and efficiency of pipe fittings/rods in the prior art are solved, and more efficient cutting operation and processing efficiency are achieved.
Patent Information
- Application Number
- CN202421980331.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-15
AI Technical Summary
In the prior art, the cutting of pipe fittings/rods mainly depends on manual or machine tools, resulting in insufficient accuracy and low efficiency, and the machine tool takes up a lot of time.
A pipe cutting device including a pneumatic rotary chuck, a feeding mechanism, a cutting assembly and a raw material storage unit is designed, and a semi-automated pipe cutting process is realized through a pneumatic rotary chuck and a feeding mechanism.
Improve the processing efficiency of pipe fittings/rods, simplify the equipment structure, and achieve more efficient unloading operations.
Smart Images

Figure CN222999750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a kind of machinery, in particular to a pipe cutting device convenient for blanking. Background Technique
[0002] The processing of pipe fittings / rod pieces is relatively common, and many workpieces in mechanical equipment are formed by processing pipe fittings / rod pieces. For the raw materials of finished pipe fittings / rod pieces, a pipe cutting device convenient for blanking is generally used for fixed-length cutting for subsequent processing.
[0003] At present, most pipe fittings / rod pieces are cut manually or by a machine tool. Manual cutting has insufficient precision and low efficiency; cutting with a machine tool is a waste of resources as it occupies the machine tool's usage time. Summary of the Invention
[0004] The purpose of the utility model is to provide a pipe cutting device convenient for blanking to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] A pipe cutting device convenient for blanking, comprising a frame A, a pneumatic rotary chuck, a feeding mechanism, a frame B and a raw material storage unit. The pneumatic rotary chuck is connected to the frame A through a bracket. A driven pulley is fixedly connected to the rotating part of the pneumatic rotary chuck, and then the driven pulley is drivingly connected to a driving motor. Feeding mechanisms and limit blocks are respectively arranged at both ends of the pneumatic rotary chuck. The feeding mechanisms and the limit blocks are both connected to the frame A through corresponding brackets. A cutting component installed on the frame A is arranged between the pneumatic rotary chuck and the limit block, and a pressing mechanism is arranged between the cutting component and the limit block. A material guiding plate for guiding materials is obliquely arranged directly below the limit block and the pressing mechanism. The input end of the feeding mechanism is provided with a frame B, and multiple groups of raw material storage units are installed on the frame B.
[0007] As a further scheme of the utility model: A material limit baffle is fixedly connected to the material guiding plate, and there are two material limit baffles which are arranged near both ends of the material guiding plate.
[0008] As a further solution of the utility model: the feeding mechanism includes a feeding motor, a pressing cylinder, a pressing cylinder bracket, a wheel frame, a driven track wheel, a driving track wheel and a driving gear. The feeding motor is fixed on the frame A through a motor bracket. The output end of the feeding motor is fixedly connected with the driving gear. The driving gear is meshed with a driven gear fixedly connected to one side of the driving track wheel. The central shaft of the driving track wheel is rotatably connected to the outer shell of the feeding motor. A driven track wheel is arranged above the driving track wheel. The central shaft of the driven track wheel is rotatably connected to the wheel frame. The wheel frame is fixedly connected to the output end of the pressing cylinder. The pressing cylinder is fixedly connected to the pressing cylinder bracket. The pressing cylinder bracket is fixedly connected to the outer shell of the feeding motor.
[0009] As a further solution of the utility model: the raw material storage unit includes a top rod, a limit bolt, an adjusting rod, a material placing rod, a vertical rod, a limit rod, a track groove, a guide groove positioning hole, a base, a connecting rod and a discharging cylinder. The base is a metal plate and is fixedly connected to the frame B. A guide groove positioning hole is opened in the middle of the base. A track groove communicating the guide groove positioning hole and the edge of the base is also opened on the base. One end of the track groove penetrating the edge is higher than one end of the track groove communicating the guide groove positioning hole, so as to facilitate the sliding-in of pipe fittings / rod pieces. A material placing rod parallel to it is arranged below the track groove. A limit rod parallel to it is arranged above the material placing rod. One end of the limit rod and one end of the material placing rod are both connected to the base. A step for restricting the sliding of pipe fittings / rod pieces is formed between the material placing rod and the track groove. A top rod is arranged on one side of the step. A vertically arranged waist-shaped hole is opened in the middle of the top rod. The limit bolt passes through the waist-shaped hole and is threadedly connected to a corresponding threaded hole opened on the base. The lower end of the top rod is rotatably connected to one end of the connecting rod through a pin shaft. The middle of the connecting rod is fixedly connected to the rotating shaft. The guide groove positioning holes in multiple groups of raw material storage units are connected by a guide groove. The opening of the guide groove faces the track groove.
[0010] As a further solution of the utility model: the rotating shaft is rotatably connected to holes opened in multiple groups of raw material storage units. A sliding groove is opened at a position near the other end of one of the connecting rods in multiple groups of raw material storage units. A sliding shaft slides in the sliding groove and both ends of the sliding shaft are connected to a U-shaped connecting piece. The U-shaped connecting piece is fixedly connected to the output end of the discharging cylinder. The discharging cylinder is fixedly connected to the frame B.
[0011] As a further solution of the utility model: an alignment baffle is arranged between the cutting component and the feeding mechanism. The alignment baffle is connected to the material placing rod of the adjacent raw material storage unit through a rod.
[0012] As a further solution of the utility model: the cutting component includes a cutting knife driving cylinder, a cylinder fixing support, a sliding plate, a tool holder and a cutting tool. The cutting knife driving cylinder is fixedly connected to the cylinder fixing support, and the cylinder fixing support is fixedly connected to the frame A by screws. The output end of the cutting knife driving cylinder is connected to the sliding plate, and the lower surface of the sliding plate is slidably connected to the slide rail fixed on the frame A through a slider; the upper surface of the sliding plate is fixedly connected with a tool holder, and the cutting tool is fixedly connected to the tool holder.
[0013] As a further solution of the utility model: the pressing mechanism includes a pressing cylinder and a pressing block. The pressing cylinder is fixedly connected to the frame A through a support, the output end of the pressing cylinder is arranged perpendicular to the pipe fitting / rod to be processed, and the output end of the pressing cylinder is fixedly connected with the pressing block.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the structure of the utility model is simple; it provides a structural basis for semi-automatic or automatic cutting of pipe fittings / rods, thereby improving the processing efficiency of pipe fittings / rods. Description of the Drawings
[0015] Figure 1 Structural schematic diagram of a pipe cutting device for convenient blanking.
[0016] Figure 2 Structural schematic diagram of the feeding mechanism in the pipe cutting device for convenient blanking.
[0017] Figure 3 Structural schematic diagram of the raw material storage unit in the pipe cutting device for convenient blanking.
[0018] Figure 4 Structural schematic diagram of the cutting component in the pipe cutting device for convenient blanking. Detailed Embodiment
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, a pipe cutting device for convenient blanking includes a frame A1, a guide plate 2, a guide limiting baffle 3, a limiting block 4, a pressing cylinder 5, a pressing block 6, a control module 7, an alignment baffle 8, a pneumatic rotary chuck 9, a feeding mechanism 10, a frame B11, a raw material storage unit 12, a guide groove 13 and a rotating shaft 14.
[0021] The pneumatic rotary chuck 9 is connected to the frame A1 through a bracket. The rotating part of the pneumatic rotary chuck 9 can be fixedly connected to the driven pulley, and then the driven pulley is connected to the drive motor. The drive motor can be fixed in the frame A1, thereby providing a structural basis for cutting pipes / rods.
[0022] The two ends of the pneumatic rotary chuck 9 are respectively provided with a feeding mechanism 10 and a limit block 4, and the feeding mechanism 10 and the limit block 4 are connected to the frame A1 through corresponding brackets. After the pipe / rod extends out of the pneumatic rotary chuck 9, it is limited by the limit block 4, so that the length can be fixed, and the limit block 4 can be fixed at any position on the frame A1 through the bracket as needed;
[0023] A material cutting assembly mounted on the frame A1 is provided between the pneumatic rotary chuck 9 and the limit block 4, and a material pressing mechanism is provided between the material cutting assembly and the limit block 4;
[0024] A material guide plate 2 for guiding materials is arranged obliquely just below the limit block 4 and the material pressing mechanism, and a material limit baffle 3 is fixedly connected to the material guide plate 2. There are two material limit baffles 3 and they are arranged near the two ends of the material guide plate 2 to prevent the cut materials from running around.
[0025] The input end of the feeding mechanism 10 is provided with a frame B11, and a plurality of groups of raw material storage units 12 are installed on the frame B11.
[0026] The feeding mechanism 10 includes a feeding motor 15 (reduction motor), a clamping cylinder 16, a clamping cylinder bracket 17, a wheel frame 18, a driven track wheel 19, a driving track wheel 20 and a driving gear 21. The feeding motor 15 is fixed to the frame A1 through the motor bracket. The output end of the feeding motor 15 is fixedly connected to the driving gear 21. The driving gear 21 is meshed with the driven gear fixedly connected to one side of the driving track wheel 20. The central axis of the driving track wheel 20 is rotatably connected to the outer shell of the feeding motor 15. The driving track wheel 20 is A driven track wheel 19 is arranged on the side, and the central axis of the driven track wheel 19 is rotatably connected to the wheel frame 18, the wheel frame 18 is fixedly connected to the output end of the clamping cylinder 16, the clamping cylinder 16 is fixedly connected to the clamping cylinder bracket 17, and the clamping cylinder bracket 17 is fixedly connected to the outer shell of the feeding motor 15. The pipe fittings / rods that fall onto the active track wheel 20 are clamped by the driven track wheel 19 through the clamping cylinder 16, and then the feeding motor 15 is started to make the active track wheel 20 rotate, and then the clamped pipe fittings / rods are driven to move into the pneumatic rotary chuck 9.
[0027] The raw material storage unit 12 includes a top rod 22, a limit bolt 23, an adjusting rod 24, a material placement rod 25, a vertical rod 26, a limit rod 27, a track groove 28, a guide groove positioning hole 29, a base 30, a connecting rod 31, and a discharging cylinder 32. The base 30 is a metal plate and is fixedly connected to the frame B11. A guide groove positioning hole 29 is provided in the middle of the base 30. A track groove 28 communicating with the guide groove positioning hole 29 and the edge of the base 30 is also provided on the base 30. One end of the track groove 28 penetrating the edge is higher than the end of the track groove 28 communicating with the guide groove positioning hole 29 to facilitate the sliding-in of pipe fittings / rods. A material placement rod 25 parallel to it is arranged below the track groove 28, and a limit rod 27 parallel to it is arranged above the material placement rod 25. One end of the limit rod 27 and one end of the material placement rod 25 are both connected to the base 30.
[0028] Since the material placement rod 25 is located below the track groove 28, a step for restricting the sliding of pipe fittings / rods is formed between the material placement rod 25 and the track groove 28. A top rod 22 is arranged on one side of the step. A vertically arranged waist-shaped hole is provided in the middle of the top rod 22. The limit bolt 23 passes through the waist-shaped hole and is threadedly connected to a corresponding threaded hole provided on the base 30. The lower end of the top rod 22 is rotationally connected to one end of the connecting rod 31 through a pin shaft, and the middle of the connecting rod 31 is fixedly connected to the rotating shaft 14.
[0029] The rotating shaft 14 is rotationally connected to holes provided on multiple raw material storage units 12. A chute is provided at a position near the other end of one of the connecting rods 31 of the multiple raw material storage units 12. A sliding shaft slides in the chute, and both ends of the sliding shaft are connected to a U-shaped connecting piece. The U-shaped connecting piece is fixedly connected to the output end of the discharging cylinder 32. The discharging cylinder 32 is fixedly connected to the frame B11. By driving the connecting rod 31 to move through the discharging cylinder 32, the top rod 22 is driven to move up and down, so as to lift and roll the pipe fittings / rods at the step into the track groove 28 and finally into the guide groove 13.
[0030] An alignment baffle 8 is arranged between the cutting component and the feeding mechanism 10. The alignment baffle 8 is connected to the material placement rod 25 of the adjacent raw material storage unit 12 through a rod. The purpose of the alignment baffle 8 is to limit the position of the pipe fittings / rods. During actual production, after manual feeding, the pipe fittings / rods are pushed against the alignment baffle 8 for alignment. Finally, under the action of the discharging cylinder 32, the pipe fittings / rods are rolled into the wheel groove of the driving track wheel 20 of the feeding mechanism 10 to facilitate subsequent conveying after being pressed.
[0031] The guide groove positioning holes 29 in multiple raw material storage units 12 are connected by a guide groove 13. The guide groove 13 has a C-shaped cross-section, and the opening of the guide groove 13 faces the track groove 28.
[0032] The cutting component includes a cutting tool driving cylinder 33, a cylinder fixing support 34, a sliding plate 35, a tool holder 36 and a cutting tool 37. The cutting tool driving cylinder 33 is fixedly connected to the cylinder fixing support 34, and the cylinder fixing support 34 is fixedly connected to the frame A1 by screws. The output end of the cutting tool driving cylinder 33 is connected to the sliding plate 35. The lower surface of the sliding plate 35 is slidably connected to a slide rail fixed on the frame A1 by a slider, and the slide rail space is perpendicular to the pipe / rod. The upper surface of the sliding plate 35 is fixedly connected with a tool holder 36, and the cutting tool 37 is fixedly connected to the tool holder 36. The rotating pipe / rod is cut through the movable cutting tool structure.
[0033] The pressing mechanism includes a pressing cylinder 5 and a pressing block 6. The pressing cylinder 5 is fixedly connected to the frame A1 through a support. The output end of the pressing cylinder 5 is perpendicular to the pipe / rod to be processed, that is, the output end of the pressing cylinder 5 is fixedly connected to the pressing block 6. The pressing block 6 can be made of plastic material to ensure that the surface of the pipe / rod is not scratched. The purpose of this mechanism is to assist in discharging the material after the cutting component completes the cutting action.
[0034] The frame A1 is also fixedly connected to a control module 7 through a support. The switch on the control module 7 is connected to the control signal input end of the single-chip microcomputer. The output end of the control module 7 is connected to the power supply and the power supply ports of the feeding motor 15, the driving motor corresponding to the pneumatic rotary chuck 9, the driving system corresponding to the clamping cylinder 16, the driving system corresponding to the pressing cylinder 5, the driving system corresponding to the pneumatic rotary chuck 9, the driving system corresponding to the discharging cylinder 32, and the driving system corresponding to the cutting tool driving cylinder 33, so as to realize the control of the operation of the corresponding electrical equipment through the switch and complete a series of actions such as feeding - feeding - clamping the material - rotating and cutting.
[0035] In the actual production process, the limit block 4 is replaced with a limit switch, and the limit switch forms a closed-loop control with the feeding mechanism 10 through the control module 7. That is, after the pipe / rod touches the limit switch, the control module 7 receives the signal and controls the feeding mechanism 10 to stop working. At the same time, the control module 7 controls the clamping cylinder 16 to lift the driven track wheel 19, and at the same time controls the pneumatic rotary chuck 9 to clamp the pipe / rod. After clamping, the driving motor drives the pneumatic rotary chuck 9 to rotate, and finally the cutting tool driving cylinder 33 indirectly drives the cutting tool to cut the pipe / rod. In order to avoid burrs remaining due to insufficient precision affecting the workpiece falling off, the pressing cylinder 5 can be controlled to press down on the cut material to assist in discharging.
[0036] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A pipe cutting device for convenient material feeding, comprising a frame A (1), a pneumatic rotary chuck (9), a feeding mechanism (10), a frame B (11) and a raw material storage unit (12), characterized in that: The pneumatic rotary chuck (9) is connected to the frame A (1) through a bracket, the rotating part of the pneumatic rotary chuck (9) is fixedly connected to the driven pulley, and then the driven pulley is connected to the driving motor in a transmission manner; a feeding mechanism (10) and a limit block (4) are respectively arranged at both ends of the pneumatic rotary chuck (9), and the feeding mechanism (10) and the limit block (4) are both connected to the frame A (1) through corresponding brackets; a cutting assembly mounted on the frame A (1) is arranged between the pneumatic rotary chuck (9) and the limit block (4), and a pressing mechanism is arranged between the cutting assembly and the limit block (4); a material guide plate (2) for guiding materials is arranged obliquely directly below the limit block (4) and the pressing mechanism; a frame B (11) is arranged at the input end of the feeding mechanism (10), and a plurality of groups of raw material storage units (12) are installed on the frame B (11).
2. The pipe cutting device for convenient feeding according to claim 1 is characterized in that: The material guide plate (2) is fixedly connected to a material limiting baffle plate (3), and the material limiting baffle plates (3) are in two pieces and are arranged close to the two ends of the material guide plate (2).
3. The pipe cutting device for convenient feeding according to claim 1 or 2, characterized in that: The feeding mechanism (10) comprises a feeding motor (15), a pressing cylinder (16), a pressing cylinder bracket (17), a wheel frame (18), a driven track wheel (19), a driving track wheel (20) and a driving gear (21). The feeding motor (15) is fixed to the frame A (1) through the motor bracket. The output end of the feeding motor (15) is fixedly connected to the driving gear (21). The driving gear (21) is meshedly connected to the driven gear fixedly connected to one side of the driving track wheel (20). The driving track wheel (20) has a central axis which is rotatably connected to the outer shell of the feeding motor (15); a driven track wheel (19) is arranged on the square of the driving track wheel (20); the central axis of the driven track wheel (19) is rotatably connected to the wheel frame (18); the wheel frame (18) is fixedly connected to the output end of the pressing cylinder (16); the pressing cylinder (16) is fixedly connected to the pressing cylinder bracket (17); and the pressing cylinder bracket (17) is fixedly connected to the outer shell of the feeding motor (15).
4. The pipe cutting device for convenient material feeding according to claim 3 is characterized in that: The raw material storage unit (12) comprises a top rod (22), a limit bolt (23), an adjustment rod (24), a material placement rod (25), a vertical rod (26), a limit rod (27), a track groove (28), a guide groove positioning hole (29), a base (30), a connecting rod (31) and a discharge cylinder (32). The base (30) is a metal plate and is fixedly connected to the frame B (11). A guide groove positioning hole (29) is provided in the middle of the base (30). The base (30) is also provided with a track groove (28) connecting the guide groove positioning hole (29) and the edge of the base (30). One end of the track groove (28) passing through the edge is higher than the end of the track groove (28) connecting the guide groove positioning hole (29) to facilitate the sliding of the pipe / rod. A material placement rod (25) parallel to the track groove (28) is provided below the track groove (28). The material placement rod (25) is provided with a guide groove positioning hole (29) at the bottom of the track groove (28). 5) is provided with a limit rod (27) parallel to it above, one end of the limit rod (27) and one end of the material placement rod (25) are connected to the base (30); a step for limiting the sliding of the pipe / rod is formed between the material placement rod (25) and the track groove (28); a push rod (22) is provided on one side of the step, a waist-shaped hole is provided in the middle of the push rod (22) vertically, a limit bolt (23) passes through the waist-shaped hole and is threadedly connected to a corresponding threaded hole on the base (30), the limit bolt (23); the lower end of the push rod (22) is rotatably connected to one end of the connecting rod (31) through a pin shaft, and the middle part of the connecting rod (31) is fixedly connected to the rotating shaft (14); the guide groove positioning holes (29) in the multiple groups of raw material storage units (12) are connected through a guide groove (13), and the opening of the guide groove (13) is directly opposite to the track groove (28).
5. The pipe cutting device for convenient material feeding according to claim 4 is characterized in that: The rotating shaft (14) is rotatably connected to a hole opened on the multiple groups of raw material storage units (12); a slide groove is opened on one of the connecting rods (31) of the multiple groups of raw material storage units (12) near its other end; a sliding shaft slides in the slide groove and both ends of the sliding shaft are connected to a U-shaped connecting piece; the U-shaped connecting piece is fixedly connected to the output end of the discharge cylinder (32); and the discharge cylinder (32) is fixedly connected to the frame B (11).
6. The pipe cutting device for convenient material feeding according to claim 5, characterized in that: An alignment baffle (8) is arranged between the cutting assembly and the feeding mechanism (10), and the alignment baffle (8) is connected to a material placement rod (25) of an adjacent raw material storage unit (12) via a rod.
7. The pipe cutting device for convenient feeding according to claim 6 is characterized in that: The cutting assembly comprises a cutter driving cylinder (33), a cylinder fixed support (34), a sliding plate (35), a knife seat (36) and a cutter (37); the knife driving cylinder (33) is fixedly connected to the cylinder fixed support (34); the cylinder fixed support (34) is fixedly connected to the frame A (1) by screws; the output end of the knife driving cylinder (33) is connected to the sliding plate (35); the lower surface of the sliding plate (35) is slidably connected to a slide rail fixed on the frame A (1) by a slider; the upper surface of the sliding plate (35) is fixedly connected to the knife seat (36); the upper part of the knife seat (36) is fixedly connected to the cutter (37).
8. The pipe cutting device for convenient material feeding according to claim 7, characterized in that: The material pressing mechanism comprises a material pressing cylinder (5) and a pressing block (6); the material pressing cylinder (5) is fixedly connected to the frame A (1) via a bracket; the output end of the material pressing cylinder (5) is arranged perpendicular to the pipe / rod to be processed; and the output end of the material pressing cylinder (5) is fixedly connected to the pressing block (6).