Lead ingot dicing device for storage battery production

By designing a lead ingot cutting device including a lead ingot conveying mechanism, a workbench, a lead ingot pushing mechanism and a linear drive mechanism, the problem of low cutting efficiency in the prior art is solved, and the continuous cutting processing of lead ingot is realized, and the production efficiency of the battery is improved.

CN222999771UActive Publication Date: 2025-06-20TIANNENG BATTERY GRP ANHUI
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Patent Information

Application Number
CN202421126216.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-06-20
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing lead ingot cutting device has a long reset time of the disk saw, resulting in poor cutting efficiency of the lead ingot, which affects the production efficiency of the battery.

Method used

A lead ingot cutting device including a lead ingot conveying mechanism, a workbench, a lead ingot pushing mechanism and a linear drive mechanism is designed. The lead ingot is transported intermittently through the lead ingot conveying mechanism, and the cutting mechanism is driven to carry out continuous tilting processing using the linear drive mechanism.

Benefits of technology

The continuous cutting processing of lead ingots is realized, the cutting efficiency of lead ingots is improved, and the production efficiency of the battery is ensured.

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Abstract

The utility model discloses a lead ingot dicing device for storage battery production, and relates to the technical field of storage battery production. The lead ingot conveying device comprises a lead ingot conveying mechanism and a workbench which are arranged side by side. A lead ingot pushing mechanism for pushing a single lead ingot on the lead ingot conveying mechanism to the workbench is horizontally arranged on the lead ingot conveying mechanism; a linear driving mechanism is horizontally arranged on the workbench; and a cutting mechanism corresponding to the lead ingot pushing mechanism is arranged on the linear driving mechanism. The lead ingot conveying mechanism is used for intermittently conveying a plurality of lead ingots arranged side by side, the lead ingot pushing mechanism is used for intermittently pushing a single lead ingot on the lead ingot conveying mechanism to the workbench, and then the linear driving mechanism is used for driving the cutting mechanism to do reciprocating linear motion, so that continuous cutting treatment on the lead ingots is realized; the dicing efficiency of the lead ingot is effectively improved, and the production efficiency of a storage battery is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery production, and particularly relates to a lead ingot cutting device for battery production. Background Technique

[0002] A storage battery mainly consists of electrolyte, a battery cell, and an electrode group. The electrolyte of the storage battery is a sulfuric acid solution. The electrode group mainly consists of a positive electrode plate, a negative electrode plate, and a separator. The positive electrode plate and the negative electrode plate are respectively composed of a positive electrode grid, a negative electrode grid, and lead paste coated on the grid. The main components of the grid and the lead paste are both lead. For the cast grid, it is necessary to mix lead powder with other added alloys and then cast them; for the lead paste, it is necessary to mix lead powder with additives and sulfuric acid solution, etc. Whether it is a grid or lead paste, a large amount of lead powder is used, and the lead powder is made from lead ingots through cutting, granulating, and grinding into lead powder in a lead powder machine.

[0003] Chinese Patent with the authorization announcement number CN209503108U discloses a lead ingot cutting device. It conveys the lead ingot to move through a conveyor belt. When the lead ingot is conveyed on the conveyor belt, the length direction is used as the conveying direction. The clamping plate cooperates with the limit baffle to clamp the lead ingot to prevent the lead ingot from continuing to move. The cylinder pushes one end of the mounting plate to tilt, so that the bushing at the other end of the mounting plate drives the mounting shaft to press down, and thus the circular saw presses down. During the process of the circular saw pressing down, the motor drives the mounting shaft to rotate, thereby driving the circular saw to rotate. When the rotating circular saw touches the lead ingot during the pressing down process, the lead ingot is cut. The above device has the following drawbacks: Since the circular saw needs to reset after completing one cutting process of the lead ingot to achieve the next lead block processing of the lead ingot, and the back-and-forth movement of the circular saw takes a certain amount of time, the cutting efficiency of the lead ingot is not good, thus affecting the production efficiency of lead-acid batteries. Therefore, it is urgent to study a lead ingot cutting device for battery production to solve the above problems. Summary of the Utility Model

[0004] The utility model aims to provide a lead ingot cutting device for battery production, and its purpose is to solve the technical problems proposed in the above background technique.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a lead ingot cutting device for battery production, which includes a lead ingot conveying mechanism and a workbench arranged side by side; a lead ingot pushing mechanism for pushing a single lead ingot on the lead ingot conveying mechanism to the workbench is horizontally installed on the lead ingot conveying mechanism; a linear driving mechanism is horizontally installed on the workbench; and a cutting mechanism corresponding to the lead ingot pushing mechanism is installed on the linear driving mechanism.

[0007] As a preferred technical solution of the present utility model, the lead ingot conveying mechanism includes a pair of support beams arranged horizontally in parallel; the workbench is horizontally fixed on one of the support beams, and a lead ingot conveying port corresponding to the workbench is formed at the upper edge of the support beam; a pair of rollers are rotatably connected in parallel between the two support beams; one end of one of the rollers is coaxially connected to the output shaft of a first servo motor; the first servo motor is horizontally fixed on one of the support beams; the two rollers are connected by a conveyor belt in a driving manner; a plurality of partition bars parallel to the rollers are fixedly arranged side by side on the working surface of the conveyor belt; a lead ingot accommodating space is formed between two adjacent partition bars.

[0008] As a preferred technical solution of the present utility model, the lead ingot pushing mechanism includes a mounting plate vertically fixed on the other support beam; a first cylinder is horizontally fixed on the mounting plate; the output end of the first cylinder slidably penetrates through the mounting plate and is vertically fixed with a pushing plate; the moving direction of the pushing plate is perpendicular to the conveying direction of the conveyor belt.

[0009] As a preferred technical solution of the present utility model, the linear driving mechanism includes a pair of second cylinders horizontally fixed on the lower surface of the workbench; the output ends of the two second cylinders are connected by a transmission frame for carrying a cutting mechanism; the moving direction of the transmission frame is parallel to the conveying direction of the conveyor belt.

[0010] As a preferred technical solution of the present utility model, a through groove is formed on the upper surface of the workbench along the conveying direction of the conveyor belt; the cutting mechanism includes a rotating shaft whose two ends are respectively rotatably connected to the opposite edges of the transmission frame; the rotating shaft is parallel to the roller; one end of the rotating shaft is coaxially connected to the output shaft of a second servo motor; the second servo motor is horizontally fixed on one edge of the transmission frame; a circular saw blade is fixedly sleeved on the rotating shaft; the edge of the circular saw blade is inserted into the through groove at an interval; a lead block output port corresponding to the lead ingot pushing mechanism is formed at one edge of the through groove far from the lead ingot conveying mechanism; a stop block is fixed at the upper edge of the lead block output port far from the through groove.

[0011] The present utility model has the following beneficial effects:

[0012] The present utility model intermittently conveys a plurality of lead ingots arranged side by side through the lead ingot conveying mechanism, uses the lead ingot pushing mechanism to intermittently push a single lead ingot on the lead ingot conveying mechanism onto the workbench, and then uses the linear driving mechanism to drive the cutting mechanism to reciprocate linearly, so as to realize continuous cutting of the lead ingots, effectively improving the cutting efficiency of the lead ingots and ensuring the production efficiency of the storage batteries.

[0013] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 It is a schematic structural diagram of a lead ingot cutting device for the production of storage batteries according to the present invention.

[0016] Figure 2 It is a schematic structural diagram of the connection between the lead ingot conveying mechanism and the lead ingot pushing mechanism according to the present invention.

[0017] Figure 3 It is a schematic structural diagram of the workbench according to the present invention.

[0018] Figure 4 It is a schematic structural diagram of the connection between the linear driving mechanism and the cutting mechanism according to the present invention.

[0019] In the drawings, the list of components represented by each reference numeral is as follows:

[0020] 1 - lead ingot conveying mechanism, 2 - workbench, 3 - lead ingot pushing mechanism, 4 - linear driving mechanism, 5 - cutting mechanism, 6 - stop block, 101 - support beam, 102 - lead ingot conveying port, 103 - roller, 104 - first servo motor, 105 - conveyor belt, 106 - partition strip, 201 - through groove, 202 - lead block output port, 301 - mounting plate, 302 - first cylinder, 303 - pushing plate, 401 - second cylinder, 402 - transmission frame, 501 - rotating shaft, 502 - second servo motor, 503 - circular saw blade. Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0022] Embodiment 1:

[0023] Please refer to Figure 1As shown, the utility model is a lead ingot cutting device for battery production, comprising a lead ingot conveying mechanism 1 and a workbench 2 arranged side by side; a lead ingot pushing mechanism 3 for pushing a single lead ingot on the lead ingot conveying mechanism 1 onto the workbench 2 is horizontally installed on the lead ingot conveying mechanism 1; a linear driving mechanism 4 is horizontally installed on the workbench 2; a cutting mechanism 5 corresponding to the lead ingot pushing mechanism 3 is installed on the linear driving mechanism 4. When in use, the lead ingot conveying mechanism 1 intermittently conveys a plurality of lead ingots arranged side by side, the lead ingot pushing mechanism 3 is used to intermittently push a single lead ingot on the lead ingot conveying mechanism 1 onto the workbench 2, and the linear driving mechanism 4 is used to drive the cutting mechanism 5 to reciprocate linear motion, thereby realizing continuous cutting of the lead ingots, effectively improving the cutting efficiency of the lead ingots, and ensuring the production efficiency of the battery.

[0024] Among them Figure 2 As shown, the lead ingot conveying mechanism 1 includes a pair of support beams 101 arranged horizontally side by side; the workbench 2 is horizontally bolted to one of the support beams 101, and the upper edge of the support beam 101 is provided with a lead ingot conveying port 102 corresponding to the workbench 2; a pair of rollers 103 are rotatably connected side by side between the two support beams 101; one end of a roller 103 is coaxially connected to the output shaft of a first servo motor 104 through a conventional coupling in the art; the first servo motor 104 is horizontally bolted to one of the support beams 101; the two rollers 103 are connected through a conveyor belt 105; a plurality of spacers 106 parallel to the rollers 103 are fixed side by side on the working surface of the conveyor belt 105; a lead ingot accommodating space is formed between two adjacent spacers 106. When in use, the lead ingots are placed between two adjacent spacers 106 to form a lead ingot accommodating space, and the length direction of the lead ingots is arranged side by side with the length direction of the roller 103. The first servo motor 104 is used to drive the roller 103 to rotate intermittently, thereby realizing intermittent transportation of multiple lead ingots.

[0025] Among them Figure 2 As shown, the lead ingot pushing mechanism 3 includes a mounting plate 301 connected to another support beam 101 by vertical bolts; a conventional first cylinder 302 in the art is connected to the mounting plate 301 by horizontal bolts; the output end of the first cylinder 302 slides through the mounting plate 301 and is connected to a pushing plate 303 by vertical bolts; the movement direction of the pushing plate 303 is set perpendicular to the conveying direction of the conveyor belt 105. When in use, after a single lead ingot is conveyed between the pushing plate 303 and a support beam 101, the first cylinder 302 is used to drive the pushing plate 303 to intermittently move linearly, so that the pushing plate 303 pushes the lead ingot through the lead ingot conveying port 102 to the workbench 2, and the lead ingot conveying port 102 can constrain the positions of both sides of the lead ingot, thereby realizing the pushing of the lead ingot.

[0026] Embodiment 2:

[0027] Based on the first embodiment, as Figures 3-4 shown, the linear drive mechanism 4 includes a pair of second cylinders 401 horizontally bolted to the lower surface of the workbench 2; both of the second cylinders 401 are conventional components in the art; the output ends of the two second cylinders 401 are connected by a transmission frame 402 for carrying the cutting mechanism 5, and the output end of the second cylinder 401 and the edge of the transmission frame 402 are bolted; the moving direction of the transmission frame 402 is parallel to the conveying direction of the conveyor belt 105; a through groove 201 is opened on the upper surface of the workbench 2 along the conveying direction of the conveyor belt 105; the cutting mechanism 5 includes a rotating shaft 501 whose two ends are respectively rotatably connected to the opposite edges of the transmission frame 402; the rotating shaft 501 is arranged parallel to the roller 103; one end of the rotating shaft 501 is coaxially connected to the output shaft of a second servo motor 502 through a conventional coupling in the art; the second servo motor 502 is horizontally bolted to one edge of the transmission frame 402; a conventional circular saw blade 503 in the art is fixedly sleeved on the rotating shaft 501; the edge of the circular saw blade 503 is inserted into the through groove 201 with a gap. When in use, after the pushing plate 303 pushes one end of the lead ingot over the through groove 201, the second servo motor 502 drives the circular saw blade 503 to rotate through the rotating shaft 501, and at the same time, the second cylinder 401 drives the transmission frame 402 to move along the length direction of the through groove 201, so as to realize the cutting of the lead ingot; when the circular saw blade 503 completes one cutting of the lead ingot, the circular saw blade 503 moves to one end of the through groove 201. At this time, first, the pushing plate 303 continues to push the lead ingot to move a certain distance, and then the second cylinder 401 drives the transmission frame 402 to move along the length direction of the through groove 201, so that the circular saw blade 503 moves from one end of the through groove 201 to the other end of the through groove 201. During this process, the circular saw blade 503 realizes the re-cutting of the lead ingot, thus shortening the cutting time of the lead ingot and effectively ensuring the cutting efficiency of the lead ingot.

[0028] Among them, as Figure 3 shown, a lead block output port 202 corresponding to the lead ingot pushing mechanism 3 is opened at one edge of the through groove 201 away from the lead ingot conveying mechanism 1; a stop block 6 is bolted at the upper edge of the lead block output port 202 away from the through groove 201. When in use, after the pushing plate 303 pushes one end of the lead ingot over the through groove 201, one end of the lead ingot abuts against the stop block 6, thus ensuring the limiting effect on the lead ingot; after the saw blade 503 completes the cutting of the lead ingot, the lead block is discharged from the lead block output port 202, thus ensuring the cutting effect of the lead ingot.

[0029] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A lead ingot cutting device for battery production, characterized in that: It comprises a lead ingot conveying mechanism (1) and a workbench (2) arranged side by side; A lead ingot pushing mechanism (3) for pushing a single lead ingot on the lead ingot conveying mechanism (1) onto a workbench (2) is horizontally mounted on the lead ingot conveying mechanism (1); a linear driving mechanism (4) is horizontally mounted on the workbench (2); a cutting mechanism (5) corresponding to the lead ingot pushing mechanism (3) is mounted on the linear driving mechanism (4); The lead ingot conveying mechanism (1) comprises a pair of support beams (101) arranged horizontally side by side; the workbench (2) is horizontally fixed on one of the support beams (101), and the upper edge of the support beam (101) is provided with a lead ingot conveying port (102) corresponding to the workbench (2); a pair of rollers (103) are rotatably connected side by side between the two support beams (101); the two rollers (103) are connected by transmission via a conveyor belt (105); a plurality of spacers (106) parallel to the rollers (103) are fixed side by side on the working surface of the conveyor belt (105); and a lead ingot accommodating space is formed between two adjacent spacers (106).

2. The lead ingot cutting device for battery production according to claim 1, characterized in that: One end of the roller (103) is coaxially connected to the output shaft of a first servo motor (104); the first servo motor (104) is horizontally fixed on a support beam (101).

3. The lead ingot cutting device for battery production according to claim 2, characterized in that: The lead ingot pushing mechanism (3) comprises a mounting plate (301) vertically fixed on another support beam (101); a first cylinder (302) is horizontally fixed on the mounting plate (301); the output end of the first cylinder (302) slides through the mounting plate (301) and is vertically fixed with a pushing plate (303); the moving direction of the pushing plate (303) is arranged perpendicular to the conveying direction of the conveyor belt (105).

4. The lead ingot cutting device for battery production according to claim 2 or 3, characterized in that: The linear drive mechanism (4) comprises a pair of second cylinders (401) fixed horizontally on the lower surface of the workbench (2); the output ends of the two second cylinders (401) are connected via a transmission frame (402) for carrying the cutting mechanism (5); the movement direction of the transmission frame (402) is arranged parallel to the conveying direction of the conveyor belt (105).

5. The lead ingot cutting device for battery production according to claim 4, characterized in that: The upper surface of the workbench (2) is provided with a through slot (201) along the conveying direction of the conveyor belt (105); the cutting mechanism (5) comprises a rotating shaft (501) with two ends respectively rotatably connected to opposite edges of the transmission frame (402); the rotating shaft (501) is arranged parallel to the roller (103); one end of the rotating shaft (501) is coaxially connected to the output shaft of a second servo motor (502); the second servo motor (502) is horizontally fixed on one edge of the transmission frame (402); a circular saw blade (503) is fixedly sleeved on the rotating shaft (501); the edge gap of the circular saw blade (503) is inserted into the through slot (201).

6. The lead ingot cutting device for battery production according to claim 5, characterized in that: An edge of the through slot (201) away from the lead ingot conveying mechanism (1) is provided with a lead block output port (202) corresponding to the lead ingot pushing mechanism (3); a stopper (6) is fixed to the upper edge of the lead block output port (202) away from the through slot (201).

Citation Information

Patent Citations

  • Lead ingot dicing device

    CN209503108U