Applicable coil press-in device

By using servo press and slide rail components in the coil pressing device, the controllability of pressure and position during the pressing process is achieved, the product damage and scrapping problems caused by inaccurate pressure installation in the prior art is solved, and the production efficiency and product quality are improved.

CN223000026UActive Publication Date: 2025-06-20WUXI JINGSHENG AUTOMOTIVE ELECTRONICS
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Patent Information

Application Number
CN202422131867.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-20
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

During the production process of coils, due to the ineffective control of the pressure and position of the pressure and position of the coil, the coil is not placed in place, the product is damaged after pressing, the inner hole becomes smaller, resulting in the product being scrapped.

Method used

A suitable coil pressing device is designed, and the pressure and position controllability is achieved through the slide rail assembly and the lifting plate, reducing manual operation.

Benefits of technology

Through the precise control of the servo press, the efficiency and product quality of the pressing process are improved, and the product scrap rate is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an applicable coil press-in device, which comprises two side plates and a top plate fixed at the upper ends of the two side plates, sliding rail assemblies are fixed on the inner side surfaces of the two side plates, lifting plates are mounted on the sliding rail assemblies, the two lifting plates are connected with an action plate, the action plate is provided with a negative pressure mounting block, and the negative pressure mounting block is connected with the top plate. A negative pressure head is mounted on the negative pressure mounting block, and a positioning rod is arranged in the center of the lower surface of the negative pressure head; a bottom plate is fixed to the lower ends of the two side plates, a base is arranged on the bottom plate, and the base is located under the negative pressure head. The servo press is used, the pressure and the position are controllable, the production efficiency is improved, the quality and the qualified rate of pressed products are improved, and manual operation is reduced.
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Description

Technical Field

[0001] The utility model relates to a coil pressing device, in particular to an applicable coil pressing device. Background Art

[0002] At present, in the production process of coils, it is the manual placement of coils onto the workstations and then the manual pressing of the upper covers. This method often has the following problems: due to the lack of monitoring of the pressing pressure and the lack of limit control of the press, the coils are not placed in place, resulting in damage to the coil products after pressing, and the inner hole becoming smaller after pressing, causing product scrapping. Content of the Utility Model

[0003] To solve the defects of the above-mentioned existing technologies, the utility model provides an applicable coil pressing device. The utility model uses a servo press with controllable pressure and position, improves production efficiency, improves the quality and qualification rate of the products after pressing, and reduces manual operation.

[0004] To achieve the above technical purposes, the utility model adopts the following technical scheme: an applicable coil pressing device, including two side plates and a top plate fixed to the upper ends of the two side plates. Slide rail assemblies are fixed to the inner sides of the two side plates. A lifting plate is installed on the slide rail assemblies. The two lifting plates are connected to an action plate. A negative pressure mounting block is arranged on the action plate. A negative pressure pressing head is installed on the negative pressure mounting block. A positioning rod is arranged at the center of the lower surface of the negative pressure pressing head; the lower ends of the two side plates are fixed with a bottom plate, and a base is arranged on the bottom plate. The base is located directly below the negative pressure pressing head.

[0005] Further, the slide rail assembly includes a track and a slider. The track is fixed to the inner side of the side plate, and the slider is slidably connected to the track. The lifting plate is fixed to the slider.

[0006] Further, a servo press is installed on the top plate. The fixed end of the servo press is fixed to the top plate. The driving rod of the servo press is located below the top plate and is fixed with a coupling block. The coupling block is fixed to the action plate.

[0007] Further, vacuum holes are opened on the side of the negative pressure pressing head, a communication cavity is opened inside, and adsorption holes are opened on the bottom side. The vacuum holes are used to connect a vacuum pumping device, and the communication cavity communicates the vacuum holes with the adsorption holes.

[0008] Further, a support section is arranged at the upper end of the positioning rod.

[0009] Further, a negative pressure gauge and a vacuum filter are also arranged on the top plate. A vacuum valve is arranged on the side plate. The vacuum valve is connected to the vacuum filter. The vacuum filter is connected to the negative pressure gauge. The negative pressure gauge is connected to the negative pressure pressing head.

[0010] In summary, the following technical effects are achieved by the present utility model:

[0011] The applicable coil pressing device of the present utility model realizes controllable pressure and position of the servo press during the pressing process through its structural design, improves production efficiency, improves the quality and qualification rate of the products after pressing, and reduces manual operation. Description of the Drawings

[0012] Figure 1 It is a schematic diagram of an applicable coil pressing device;

[0013] Figure 2 It is a partially enlarged schematic diagram;

[0014] Figure 3 It is a schematic diagram of a negative pressure pressing head. Specific Embodiments

[0015] The following further details the present utility model with reference to the accompanying drawings.

[0016] This specific embodiment is only an interpretation of the present utility model and does not limit the present utility model. Those skilled in the art can make modifications without creative contributions to this embodiment according to needs after reading this specification, but as long as it is within the scope of the claims of the present utility model, it is protected by the Patent Law.

[0017] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model.

[0018] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0019] In the present utility model, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected to", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0020] In the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal height than the second feature.

[0021] Embodiment:

[0022] Figure 1 is a schematic diagram of an applicable coil pressing device, Figure 2 is a partial enlarged schematic diagram, including two side plates 5 and a top plate 4 fixed to the upper ends of the two side plates 5. Slide rail assemblies 7 are fixed to the inner sides of the two side plates 5. The slide rail assemblies 7 are provided with lifting plates 8. The two lifting plates 8 are connected to an action plate 13. The action plate 13 is provided with a negative pressure mounting block 14. The negative pressure mounting block 14 is provided with a negative pressure pressing head 10. A positioning rod 15 is arranged at the center of the lower surface of the negative pressure pressing head 10; the lower ends of the two side plates 5 are fixed with a bottom plate, and a base 12 is arranged on the bottom plate. The base 12 is located directly below the negative pressure pressing head 10.

[0023] The slide rail assembly 7 includes a rail 701 and a slider 702. The rail 701 is fixed to the inner side of the side plate 5. The slider 702 is slidably connected to the rail 701. The lifting plate 8 is fixed to the slider 702. When the action plate 13 moves up and down, the slider 702 provides guidance and reduces friction, making the action smoother and reducing the burden on the hydraulic cylinder.

[0024] The top plate 4 is provided with a servo press 1. The fixed end of the servo press 1 is fixed to the top plate 4. The driving rod of the servo press 1 is located below the top plate 4 and is fixed with a coupling block 9. The coupling block 9 is fixed to the action plate 13. The servo press 1 can accurately control the stroke through the system to prevent damaging the product and causing the product to be scrapped.

[0025] Figure 3 It is a schematic diagram of a negative pressure pressing head. A vacuum hole 1001 is provided on the side of the negative pressure pressing head 10, a communication cavity is provided inside, and an adsorption hole 1002 is provided on the bottom side. The vacuum hole 1001 is connected to a vacuum pumping device, and the communication cavity connects the vacuum hole 1001 and the adsorption hole 1002. The vacuum pumping device evacuates the negative pressure pressing head, and the upper cover of the product is adsorbed to the bottom surface of the negative pressure pressing head and is held by the adsorption hole 1002, facilitating pressing it into the product.

[0026] A support section 1501 is provided at the upper end of the positioning rod 15. The positioning rod 15 can position the upper cover of the product and position it into the product. The support section can sleeve the upper cover of the product to improve stability.

[0027] The top plate 4 is further provided with a negative pressure gauge 2 and a vacuum filter 3. The side plate 5 is provided with a vacuum valve 6. The vacuum valve 6 is connected to the vacuum filter 3, the vacuum filter 3 is connected to the negative pressure gauge 2, and the negative pressure gauge 2 is connected to the negative pressure pressing head 10. The negative pressure gauge 2 can display the vacuum pressure, preventing damage to the upper cover of the product due to excessive pressure and preventing the upper cover from not being adsorbed due to too low pressure. The vacuum filter 3 can remove impurities in the air, preventing the impurities from sticking to the surface of the upper cover of the product and affecting the product quality.

[0028] The bottom plate is further provided with a lower limit rod 11, and the lifting plate 8 is provided with an upper limit rod to prevent the servo press from damaging the product due to excessive stroke.

[0029] Place the coil in 12 and fix it to ensure that the position does not shift; detect the real-time air pressure through the vacuum valve 6, the vacuum filter 3, and the negative pressure gauge 2, adsorb the lid to be pressed under the negative pressure pressing head 10, control the servo press 1 to press down, and ensure that the press does not shift during the pressing process through the slide rail and the slider. During the process of pressing the coil, use the upper and lower limit rods below the press to prevent the press from pressing in excessively and causing damage and bruising to the coil.

[0030] The above is only a preferred embodiment of the present invention, and it does not impose any form of limitation on the present invention. Any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention all fall within the scope of the technical solution of the present invention.

Claims

1. A suitable coil pressing device, characterized in that: The invention comprises two side panels (5) and a top panel (4) fixed to the upper ends of the two side panels (5); the inner sides of the two side panels (5) are fixed with a slide rail assembly (7); the slide rail assembly (7) is installed with a lifting plate (8); the two lifting plates (8) are connected with an action plate (13); the action plate (13) is provided with a negative pressure mounting block (14); the negative pressure mounting block (14) is installed with a negative pressure head (10); a positioning rod (15) is provided at the center of the lower surface of the negative pressure head (10); a bottom panel is fixed to the lower ends of the two side panels (5); a base (12) is provided on the bottom panel; the base (12) is located directly below the negative pressure head (10).

2. The applicable coil pressing device according to claim 1, characterized in that: The slide rail assembly (7) comprises a rail (701) and a slider (702), wherein the rail (701) is fixed to the inner side surface of the side plate (5), the slider (702) is slidably connected to the rail (701), and the lifting plate (8) is fixed to the slider (702).

3. The applicable coil pressing device according to claim 1, characterized in that: The top plate (4) is equipped with a servo press (1), the fixed end of the servo press (1) is fixed to the top plate (4), the driving rod of the servo press (1) is located below the top plate (4) and is fixed with a connecting block (9), and the connecting block (9) is fixed on the action plate (13).

4. The applicable coil pressing device according to claim 1, characterized in that: The negative pressure head (10) is provided with a vacuum hole (1001) on the side, a connecting cavity is provided inside, and an adsorption hole (1002) is provided on the bottom side; the vacuum hole (1001) is used to connect a vacuum extraction device, and the connecting cavity connects the vacuum hole (1001) and the adsorption hole (1002).

5. The applicable coil pressing device according to claim 1, characterized in that: The upper end of the positioning rod (15) is provided with a supporting section (1501).

6. The applicable coil pressing device according to claim 1, characterized in that: The top plate (4) is also provided with a negative pressure gauge (2) and a vacuum filter (3), the side plate (5) is provided with a vacuum valve (6), the vacuum valve (6) is connected to the vacuum filter (3), the vacuum filter (3) is connected to the negative pressure gauge (2), and the negative pressure gauge (2) is connected to the negative pressure head (10).