Surface treatment equipment for refined wire rod processing

Abstract

The surface treatment equipment comprises a bottom plate, a supporting frame is fixedly installed on the right side of the top of the bottom plate, a first motor is fixedly installed on the front side of the supporting frame, a winding roller is fixedly installed at the output end of the first motor, a rust removal mechanism is arranged on the top of the bottom plate, and a rust removal mechanism is arranged on the right side of the bottom plate. The rust removal mechanism comprises partition plates, a second motor, a rotating shaft, a transmission gear, a connecting cylinder, a gear ring, a through hole, a connecting rod, a grinding block and a spring, the partition plates are fixedly installed on the left side and the right side of the top of the bottom plate, and the partition plates are fixedly installed on the left side and the right side of the top of the bottom plate. And the grinding blocks make contact with the surfaces of the wires, the surfaces of the wires are ground and derusted, the production efficiency is effectively improved, the production period is shortened, the time and labor needed by equipment switching are reduced, and the uniformity and consistency of wire surface treatment can be guaranteed.

Description

Technical Field

[0001] The utility model relates to a surface treatment device for processing refined wire rods, belonging to the technical field of metal wire rods. Background Art

[0002] Metal wire rods are generally made of ordinary carbon steel and high-quality carbon steel. According to the steel distribution catalog and different uses, wire rods include ordinary low-carbon steel hot-rolled coil bars, high-quality carbon steel coil bars, carbon electrode coil bars, quenched and tempered threaded coil bars, coil bars for making steel wire ropes, coil bars for piano wires, and stainless steel coil bars, etc.

[0003] In the process of metal wire rod processing, if there is rust or other oxides on the surface of the wire rod, rust removal treatment is required. Therefore, surface treatment equipment needs to be used. However, during the use of existing wire rod surface treatment equipment, the winding and grinding processes may need to be carried out separately. It may be difficult to carry out rust removal and grinding on the surface while winding the wire rod, which limits the production efficiency, increases the production time and the complexity of the process. Secondly, the separate processes may lead to inconsistent surface quality of the wire rod during the treatment process because each clamping and adjustment may introduce new errors. In addition, additional equipment and space are required to carry out winding and grinding separately, which not only increases the equipment investment cost but also improves the difficulty of operation and maintenance.

[0004] Therefore, a surface treatment device for processing refined wire rods is proposed. Content of the Utility Model

[0005] In view of this, the utility model provides a surface treatment device for processing refined wire rods to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the present utility model is realized as follows: A surface treatment device for refined wire processing, including a bottom plate. On the right side of the top of the bottom plate, a support frame is fixedly installed. On the front side of the support frame, a first motor is fixedly installed. The output end of the first motor is fixedly installed with a winding roller. On the top of the bottom plate, a rust removal mechanism is provided. The rust removal mechanism includes a partition plate, a second motor, a rotating shaft, a transmission gear, a connecting cylinder, a toothed ring, a through hole, a connecting rod, a polishing block, and a spring. The partition plate is fixedly installed on the left and right sides of the top of the bottom plate. The second motor is fixedly installed on the left side of the partition plate. The rotating shaft is fixedly connected to the output end of the second motor. The transmission gear is fixedly connected to the surface of the rotating shaft. The connecting cylinder is arranged inside the partition plate. The toothed ring is fixedly connected to the surface of the connecting cylinder. The transmission gear is meshed with the toothed ring. On the top of the bottom plate, a chip removal mechanism is provided. The chip removal mechanism includes a chip removal cylinder, a ventilation net, a chip removal box, a fan, and a ventilation pipe. The chip removal cylinder is fixedly connected to the top of the bottom plate. The ventilation net is fixedly installed inside the chip removal cylinder. The chip removal box is fixedly connected to the top of the winding roller. The fan is fixedly connected to the right side of the chip removal box. The ventilation pipe is communicated with the left side of the chip removal box. The other end of the ventilation pipe is fixedly connected to the inside of the chip removal cylinder.

[0007] Further preferably, the through hole is opened on the surface of the connecting cylinder. The connecting rod is movably connected to the inside of the through hole. The polishing block is fixedly connected to the inside of the connecting rod. The spring is fixedly connected to the surface of the polishing block. The other end of the spring is fixedly connected to the inside of the connecting cylinder.

[0008] Further preferably, annular sliding grooves are opened on the inside of both partition plates. Slide rods are fixedly installed on the left and right sides of the connecting cylinder. The slide rods are slidably connected to the inside of the annular sliding grooves.

[0009] Further preferably, clamping blocks are fixedly installed on the front and rear sides of the inner cavity of the chip removal box. A filter screen is clamped inside the clamping blocks.

[0010] Further preferably, mounting bolts are fixedly installed around the surface of the bottom plate. The lower end of the mounting bolt penetrates through the bottom plate and extends to the bottom of the bottom plate.

[0011] Due to the adoption of the above technical solutions in the embodiments of the present utility model, it has the following advantages:

[0012] 1. By setting up the rust removal mechanism, the present utility model can, while winding the wire, contact the surface of the wire with the grinding block to polish and remove rust from the surface of the wire, effectively improving production efficiency, shortening the production cycle, reducing the time and labor required for equipment switching, helping to ensure the uniformity and consistency of wire surface treatment. Since the wire remains continuous during the processing, it avoids the errors that may be introduced by repeated clamping and adjustment. In addition, the need for transfer between processes is reduced, and accordingly, the damage or contamination that the material may suffer during transfer is also reduced.

[0013] 2. By setting up the chip removal mechanism, the present utility model can blow off the dust remaining on the surface of the wire after grinding. Through the setting of the sliding rod and the annular chute, the stability during the rotation of the connecting cylinder can be improved. Through the setting of the clamping block, the filter net can be fixed. Through the setting of the filter net, the air conveyed by the fan can be filtered to prevent impurities from entering the inside of the chip removal cylinder and causing blockage of the ventilation net. Through the setting of the mounting bolts, the bottom plate can be fixed to improve the stability of the bottom plate.

[0014] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 It is a schematic perspective right view structure diagram of the present utility model;

[0017] Figure 2 It is a schematic perspective left view structure diagram of the present utility model;

[0018] Figure 3 It is a schematic structure diagram of the rust removal mechanism of the present utility model;

[0019] Figure 4 For the present utility model Figure 4 An enlarged structure diagram at position A;

[0020] Figure 5 It is a schematic structure diagram of the chip removal mechanism of the present utility model.

[0021] Reference numerals: 1, bottom plate; 2, support frame; 3, first motor; 4, winding roller; 5, rust removal mechanism; 501, partition; 502, second motor; 503, rotating shaft; 504, transmission gear; 505, connecting cylinder; 506, gear ring; 507, through hole; 508, connecting rod; 509, grinding block; 510, spring; 6, chip removal mechanism; 601, chip removal cylinder; 602, ventilation net; 603, chip removal box; 604, fan; 605, ventilation pipe; 7, slide bar; 8, annular chute; 9, clamping block; 10, filter net; 11, mounting bolt. Detailed implementation manners

[0022] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0023] The embodiments of the present invention will be described in detail below with reference to the drawings.

[0024] Embodiment 1

[0025] As Figures 1-5 shown, the embodiment of the present invention provides a surface treatment device for processing refined wire rods, including a bottom plate 1. A support frame 2 is fixedly installed on the right side of the top of the bottom plate 1. A first motor 3 is fixedly installed on the front side of the support frame 2. The output end of the first motor 3 is fixedly installed with a winding roller 4. A rust removal mechanism 5 is arranged on the top of the bottom plate 1. The rust removal mechanism 5 includes a partition 501, a second motor 502, a rotating shaft 503, a transmission gear 504, a connecting cylinder 505, a gear ring 506, a through hole 507, a connecting rod 508, a grinding block 509 and a spring. The partition 501 is fixedly installed on the left and right sides of the top of the bottom plate 1. The second motor 502 is fixedly installed on the left side of the partition 501. The rotating shaft 503 is fixedly connected to the output end of the second motor 502. The transmission gear 504 is fixedly connected to the surface of the rotating shaft 503. The connecting cylinder 505 is arranged inside the partition 501. The gear ring 506 is fixedly connected to the surface of the connecting cylinder 505. The transmission gear 504 is meshed with the gear ring 506. A chip removal mechanism 6 is arranged on the top of the bottom plate 1. The chip removal mechanism 6 includes a chip removal cylinder 601, a ventilation net 602, a chip removal box 603, a fan 604 and a ventilation pipe 605. The chip removal cylinder 601 is fixedly connected to the top of the bottom plate 1. The ventilation net 602 is fixedly installed inside the chip removal cylinder 601. The chip removal box 603 is fixedly connected to the top of the winding roller 4. The fan 604 is fixedly connected to the right side of the chip removal box 603. The ventilation pipe 605 is communicated with the left side of the chip removal box 603. The other end of the ventilation pipe 605 is fixedly connected to the inside of the chip removal cylinder 601.

[0026] Through the setting of the rust removal mechanism 5, while the wire is being wound, the surface of the wire can be polished and rust-removed by the contact between the polishing block 509 and the surface of the wire, effectively improving the production efficiency, shortening the production cycle and reducing the time and labor required for equipment switching. This helps to ensure the uniformity and consistency of the wire surface treatment. Since the wire remains continuous during the processing, it avoids the errors that may be introduced by repeated clamping and adjustment. In addition, the need for transfer between processes is reduced, and the damage or contamination that the material may suffer during the transfer is also correspondingly reduced.

[0027] Embodiment 2

[0028] In one embodiment, annular chutes 8 are opened on the inner sides of both partition plates 501. Slide rods 7 are fixedly installed on the left and right sides of the connecting cylinder 505. The slide rods 7 are slidably connected to the inner sides of the annular chutes 8. Clamping blocks 9 are fixedly installed on the front and rear sides of the inner cavity of the chip removal box 603. A filter screen 10 is clamped inside the clamping blocks 9. Mounting bolts 11 are fixedly installed around the periphery of the surface of the bottom plate 1. The lower ends of the mounting bolts 11 penetrate through the bottom plate 1 and extend to the bottom of the bottom plate 1.

[0029] Through the setting of the chip removal mechanism 6, the dust remaining on the surface of the wire after polishing can be blown off. Through the setting of the slide rods 7 and the annular chutes 8, the stability of the connecting cylinder 505 during rotation can be improved. Through the setting of the clamping blocks 9, the filter screen 10 can be fixed. Through the setting of the filter screen 10, the air conveyed by the blower 604 can be filtered to prevent impurities from entering the inside of the chip removal cylinder 601 and causing the ventilation net 602 to be blocked. Through the setting of the mounting bolts 11, the bottom plate 1 can be fixed to improve the stability of the bottom plate 1.

[0030] When the present utility model is working: After passing the wire through between the connecting cylinder 505 and the chip removal cylinder 601 and winding it around the surface of the winding roller 4, the first motor 3 can be started to drive the winding roller 4 to rotate, thereby winding the wire. While winding, affected by the tension generated by the spring 510, the polishing block 509 will move inward to fit the surface of the wire, so as to adapt to wires of different sizes. By starting the second motor 502, the rotating shaft 503 at the output end can be driven to rotate. While the rotating shaft 503 is rotating, the transmission gear 504 can be driven to rotate. During the rotation of the transmission gear 504, due to the meshing with the toothed ring 506, the connecting cylinder 505 will be driven to rotate. The connecting cylinder 505 drives the connecting rod 508 to rotate, so as to polish and remove rust from the surface of the wire around the wire with the wire as the center. When the wire passes through the inside of the chip removal cylinder 601, by starting the blower 604 to drive the air to flow, the air is conveyed to the inside of the chip removal cylinder 601 through the ventilation pipe 605 and discharged through the ventilation net 602, thereby blowing off the waste chips remaining on the surface of the wire.

[0031] The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims described above.

Claims

1. A surface treatment equipment for refined wire processing, characterized in that: The invention comprises a bottom plate (1), a support frame (2) is fixedly mounted on the right side of the top of the bottom plate (1), a first motor (3) is fixedly mounted on the front side of the support frame (2), a winding roller (4) is fixedly mounted on the output end of the first motor (3), a rust removal mechanism (5) is arranged on the top of the bottom plate (1), the rust removal mechanism (5) comprises a partition (501), a second motor (502), a rotating shaft (503), a transmission gear (504), a connecting cylinder (505), a gear ring (506), a through hole (507), a connecting rod (508), a grinding block (509) and a spring (510), the partition (501) is fixedly mounted on the left and right sides of the top of the bottom plate (1), the second motor (502) is fixedly mounted on the left side of the partition (501), the rotating shaft (503) is fixedly connected to the output end of the second motor (502), and the transmission gear (504) is fixedly connected to the surface of the rotating shaft (503). The connecting tube (505) is arranged on the inner side of the partition (501), the gear ring (506) is fixedly connected to the surface of the connecting tube (505), the transmission gear (504) is meshedly connected with the gear ring (506), and a chip removal mechanism (6) is arranged on the top of the bottom plate (1), and the chip removal mechanism (6) includes a chip removal tube (601), a ventilation net (602), a chip removal box (603), a fan (604) and a ventilation pipe (605), and the chip removal The chip barrel (601) is fixedly connected to the top of the base plate (1), the ventilation net (602) is fixedly installed on the inner side of the chip removal barrel (601), the chip removal box (603) is fixedly connected to the top of the winding roller (4), the fan (604) is fixedly connected to the right side of the chip removal box (603), the ventilation pipe (605) is connected to the left side of the chip removal box (603), and the other end of the ventilation pipe (605) is fixedly connected to the inner side of the chip removal barrel (601).

2. The surface treatment equipment for refined wire processing according to claim 1, characterized in that: The through hole (507) is opened on the surface of the connecting tube (505), the connecting rod (508) is movably connected to the inner side of the through hole (507), the grinding block (509) is fixedly connected to the inner side of the connecting rod (508), the spring (510) is fixedly connected to the surface of the grinding block (509), and the other end of the spring (510) is fixedly connected to the inner side of the connecting tube (505).

3. The surface treatment equipment for refined wire processing according to claim 1, characterized in that: An annular sliding groove (8) is provided on the inner side of the two partitions (501), and sliding rods (7) are fixedly installed on the left and right sides of the connecting tube (505), and the sliding rods (7) are slidably connected to the inner side of the annular sliding groove (8).

4. The surface treatment equipment for refined wire processing according to claim 1, characterized in that: Blocks (9) are fixedly mounted on both the front and rear sides of the inner cavity of the dust removal box (603), and a filter screen (10) is mounted on the inner side of the block (9).

5. The surface treatment equipment for refined wire processing according to claim 1, characterized in that: Mounting bolts (11) are fixedly mounted on all four sides of the surface of the base plate (1), and the lower ends of the mounting bolts (11) penetrate the base plate (1) and extend to the bottom of the base plate (1).

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