Carbon anode bottom grooving and cutting device
By designing a bottom groove cutting device at the carbon anode that automatically adjusts the saw blade spacing, the problem that existing equipment needs to manually adjust the saw blade center distance is solved, and a dust collecting device prevents powder particles from leaking, achieving a more efficient and safe groove process.
Patent Information
- Application Number
- CN202421810177.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing carbon anode bottom groove equipment needs to manually adjust the center distance of the saw blade, and the powder particles generated during groove are prone to leakage, polluting the environment and posing a hidden danger to the health of the operator.
A carbon anode bottom groove cutting device including a left and right mobile mounting base and corresponding grooved saw blades is designed. The bases are driven to be close to or away from each other through the grooved center distance adjustment mechanism, automatically adjust the saw blade spacing, and collect powder particles through the dust collecting device.
It realizes automatic adjustment of the center distance of the bottom groove of the carbon anode, which improves the operation convenience and accuracy of the equipment. At the same time, the dust collecting device effectively prevents powder particles from leaking, protecting the environment and the health of operators.
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Figure CN223000839U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a grooving and cutting device for the bottom of a carbon anode, belonging to the technical field of anode carbon block production. Background Art
[0002] In the industrial production of electrolytic aluminum, anode carbon blocks are usually used as anodes for aluminum electrolysis cells. With the increasingly strict requirements for energy conservation and emission reduction, various new anodes have been continuously developed. Among them, anode carbon blocks with grooved soles have certain practical significance in aspects such as reducing the working voltage, reducing the anode efficiency coefficient, maintaining the stability of the electrolysis cell, improving the current efficiency, and strengthening the current.
[0003] After retrieval, a patent application with the patent application number 202211422247.3 discloses a grooving device for anode carbon blocks. It includes an anode carbon block roller conveyor line, an anode carbon block roller conveyor line, and also includes an anode carbon block conveying A stroke limit switch device, an anode carbon block pusher device, an anode carbon block receiving, supporting, lifting and conveying device, an anode carbon block grooving device, an anode carbon block grooving dust collection device, and an anode carbon block spraying device. The installation structure of the left and right two circular saw blades fixed relatively by keys and fixing nuts on the parts of the output shafts of the left and right two gearboxes extending into the space between the left and right two narrow strip-shaped brackets with top plates is also convenient for adjusting the distance between the left and right two circular saw blades, and thus convenient for adapting to the grooving of anode carbon blocks with different required grooving distances.
[0004] Although the above patent can achieve the function of grooving anode carbon blocks, the current technology has incomplete considerations and has the following disadvantages: 1. The adjustment of the center distance of the grooving saw blades at the bottom of the carbon anode needs to be manually adjusted. 2. The powder particles generated during the grooving of the anode carbon block leak into the on-site environment along with the air flow, polluting the on-site environment and posing a health hazard to on-site operators.
[0005] To solve one of the above problems, there is an urgent need for a grooving and cutting device for the bottom of a carbon anode. Content of the Utility Model
[0006] According to the deficiencies in the above prior art, the technical problem to be solved by the utility model is: how to drive the left mobile mounting base and the right mobile mounting base to approach or move away from each other through the grooving center distance adjustment mechanism, and then adjust the distance between the left grooving saw blade and the right grooving saw blade to realize the adjustment of the grooving center distance at the bottom of the carbon anode. For this purpose, a grooving and cutting device for the bottom of a carbon anode is provided.
[0007] The grooving and cutting device at the bottom of the carbon anode of the present utility model includes a left shaft sleeve and a left rotating shaft arranged coaxially, and a right shaft sleeve and a right rotating shaft arranged coaxially. It is characterized in that it further includes a left movable mounting base and a right movable mounting base arranged at intervals, and a grooving center distance adjusting mechanism for driving the left movable mounting base and the right movable mounting base to approach or move away from each other. The left shaft sleeve is fixed on the upper surface of the left movable mounting base. The middle part of the left rotating shaft is rotatably installed in the left shaft sleeve through bearing A. One end of the left rotating shaft is detachably installed with a left grooving saw blade, and the other end of the left rotating shaft is power-connected to a left grooving reduction motor. The right shaft sleeve is fixed on the upper surface of the left movable mounting base. The middle part of the right rotating shaft is rotatably installed in the right shaft sleeve through bearing B. One end of the right rotating shaft is detachably installed with a right grooving saw blade, and the other end of the right rotating shaft is power-connected to a right grooving reduction motor.
[0008] The left grooving reduction motor is used to drive the left grooving saw blade to rotate, and at the same time, the right grooving reduction motor is used to drive the right grooving saw blade to rotate. When the anode carbon block passes through the saw blade, grooving and cutting at the bottom of the anode carbon block can be realized. When switching the variety of the anode carbon block, according to the center distance dimension corresponding to the preset variety of the system, the left movable mounting base and the right movable mounting base are driven to approach or move away from each other through the grooving center distance adjusting mechanism, so as to adjust the distance between the left grooving saw blade and the right grooving saw blade, and realize the adjustment of the grooving center distance at the bottom of the carbon anode.
[0009] Preferably, the grooving center distance adjusting mechanism includes a main machine base guide rail. The left movable mounting base and the right movable mounting base are slidably arranged on the main machine base guide rail. A bidirectional ball screw is rotatably installed on the main machine base guide rail. The bidirectional ball screw has two first thread segments and second thread segments with the same pitch but opposite helix directions. The first lead screw nut and the second lead screw nut threadedly connected to the first thread segment and the second thread segment are respectively installed on the left movable mounting base and the right movable mounting base, and a distance adjusting drive motor is respectively connected to both ends of the bidirectional ball screw.
[0010] When the distance adjusting drive motor drives the bidirectional ball screw to rotate forward or backward, the bidirectional ball screw cooperates with the first lead screw nut and the second lead screw nut to drive the left movable mounting base and the right movable mounting base to move towards each other or in the opposite direction along the length direction of the main machine base guide rail. The left grooving saw blade and the right grooving saw blade move respectively with the left movable mounting base and the right movable mounting base, so as to adjust the distance between the left grooving saw blade and the right grooving saw blade, and realize the adjustment of the grooving center distance at the bottom of the carbon anode.
[0011] Preferably, the left grooving reduction motor and the right grooving reduction motor are respectively fixed on the left mobile mounting base and the right mobile mounting base.
[0012] Preferably, the left grooving saw blade and the right grooving saw blade are arranged adjacent to each other and have the same diameter.
[0013] Preferably, the bottoms of the left grooving saw blade and the right grooving saw blade are both located in the saw blade dust collection groove. The opening of the saw blade dust collection groove faces upward, and the bottom of the saw blade dust collection groove has a dust collection outlet. The dust collection outlet is connected to a dust collection device through a dust collection pipeline. This effectively prevents the powder particles generated by grooving the anode carbon block from leaking into the on-site environment along with the air flow, thereby avoiding potential health hazards to the operators.
[0014] Preferably, the dust collection device is a pulse bag filter, and a blower is connected behind the pulse bag filter.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] For the carbon anode bottom grooving cutting device of the utility model, when switching the varieties of anode carbon blocks, according to the center distance size corresponding to the preset variety in the system, the left mobile mounting base and the right mobile mounting base are driven to approach or move away from each other through the grooving center distance adjustment mechanism, and then the distance between the left grooving saw blade and the right grooving saw blade is adjusted to realize the adjustment of the bottom grooving center distance of the carbon anode.
[0017] For the carbon anode bottom grooving cutting device of the utility model, a bidirectional ball screw is rotatably installed on the main machine base guide rail. The bidirectional ball screw has a first thread section and a second thread section with the same pitch but opposite helix directions. By using the distance adjustment drive motor in cooperation with the bidirectional ball screw, the distance between the left grooving saw blade and the right grooving saw blade can be adjusted to realize the adjustment of the bottom grooving center distance of the carbon anode.
[0018] For the carbon anode bottom grooving cutting device of the utility model, the bottoms of the left grooving saw blade and the right grooving saw blade are both located in the saw blade dust collection groove. The opening of the saw blade dust collection groove faces upward, and the bottom of the saw blade dust collection groove has a dust collection outlet. The dust collection outlet is connected to a dust collection device through a dust collection pipeline. This effectively prevents the powder particles generated by grooving the anode carbon block from leaking into the on-site environment along with the air flow, thereby avoiding potential health hazards to the operators. Description of the Drawings
[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0020] Figure 1 It is a top view structural schematic diagram of the present utility model;
[0021] Figure 2 It is a side view structural schematic diagram of the present utility model;
[0022] Figure 3 It is a structural schematic diagram of the slotting center distance adjustment mechanism.
[0023] In the figure: 1. Left shaft sleeve, 2. Left rotating shaft, 3. Left slotting saw blade, 4. Left slotting reduction motor, 5. Left mobile mounting base, 6. Right shaft sleeve, 7. Right rotating shaft, 8. Right slotting saw blade, 9. Right slotting reduction motor, 10. Right mobile mounting base, 11. Saw blade dust collection groove, 12. Main machine base guide rail, 13. Bidirectional ball screw, 14. Distance adjustment drive motor, 15. Dust collection pipeline, 16. Dust collection device. Specific embodiments
[0024] The following will further describe the present utility model in conjunction with the drawings: The following further illustrates the present utility model through specific embodiments, but it is not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present utility model.
[0025] Example 1, as Figure 1-2 shown, the carbon anode bottom slotting cutting device includes a coaxially arranged left shaft sleeve 1 and left rotating shaft 2, and a coaxially arranged right shaft sleeve 6 and right rotating shaft 7. It also includes spaced left mobile mounting base 5, right mobile mounting base 10, and a slotting center distance adjustment mechanism for driving the left mobile mounting base 5 and right mobile mounting base 10 to approach or move away from each other. The left shaft sleeve 1 is fixed on the upper surface of the left mobile mounting base 5. The middle part of the left rotating shaft 2 is rotatably installed in the left shaft sleeve 1 through bearing A. One end of the left rotating shaft 2 is detachably installed with a left slotting saw blade 3. The other end of the left rotating shaft 2 is power-connected to the left slotting reduction motor 4. The right shaft sleeve 6 is fixed on the upper surface of the left mobile mounting base 5. The middle part of the right rotating shaft 7 is rotatably installed in the right shaft sleeve 6 through bearing B. One end of the right rotating shaft 7 is detachably installed with a right slotting saw blade 8. The other end of the right rotating shaft 7 is power-connected to the right slotting reduction motor 9.
[0026] The left-side grooving reduction motor 4 is used to drive the left-side grooving saw blade 3 to rotate. At the same time, the right-side grooving reduction motor 9 is used to drive the right-side grooving saw blade 8 to rotate. When the anode carbon block passes through the saw blade, the bottom grooving cutting of the anode carbon block can be realized. When switching the variety of the anode carbon block, according to the preset center distance dimension of the corresponding variety in the system, the left mobile mounting base 5 and the right mobile mounting base 10 are driven to approach or move away from each other by the grooving center distance adjustment mechanism, so as to adjust the distance between the left-side grooving saw blade 3 and the right-side grooving saw blade 8, and realize the adjustment of the bottom grooving center distance of the carbon anode.
[0027] Embodiment 2, as Figure 1-2 shown, the bottom grooving cutting device for carbon anode includes a left-side bushing 1 and a left-side rotating shaft 2 arranged coaxially, and a right-side bushing 6 and a right-side rotating shaft 7 arranged coaxially. It also includes a left mobile mounting base 5 and a right mobile mounting base 10 arranged at intervals, and a grooving center distance adjustment mechanism for driving the left mobile mounting base 5 and the right mobile mounting base 10 to approach or move away from each other. The left-side bushing 1 is fixed on the upper surface of the left mobile mounting base 5. The middle part of the left-side rotating shaft 2 is rotatably installed in the left-side bushing 1 through bearing A. One end of the left-side rotating shaft 2 is detachably installed with a left-side grooving saw blade 3. The other end of the left-side rotating shaft 2 is power-connected to the left-side grooving reduction motor 4. The right-side bushing 6 is fixed on the upper surface of the left mobile mounting base 5. The middle part of the right-side rotating shaft 7 is rotatably installed in the right-side bushing 6 through bearing B. One end of the right-side rotating shaft 7 is detachably installed with a right-side grooving saw blade 8. The other end of the right-side rotating shaft 7 is power-connected to the right-side grooving reduction motor 9.
[0028] Further, referring to Figure 3 , the grooving center distance adjustment mechanism includes a main machine base guide rail 12. The left mobile mounting base 5 and the right mobile mounting base 10 are slidably arranged on the main machine base guide rail 12. A bidirectional ball screw 13 is rotatably installed on the main machine base guide rail 12. The bidirectional ball screw has two first thread segments and second thread segments with the same pitch but opposite helix directions. The first lead screw nut and the second lead screw nut threadedly connected to the first thread segment and the second thread segment are respectively installed on the left mobile mounting base 5 and the right mobile mounting base 10, and both ends of the bidirectional ball screw are respectively connected with an adjustable distance drive motor 14. Two sets of power act simultaneously.
[0029] When the distance-adjusting drive motor 14 drives the bidirectional ball screw 13 to rotate forward or backward, the bidirectional ball screw 13 cooperates with the first ball screw nut and the second ball screw nut to drive the left movable mounting base 5 and the right movable mounting base 10 to move towards or away from each other along the length direction of the host base guide rail 12. The left grooving saw blade 3 and the right grooving saw blade 8 move along with the left movable mounting base 5 and the right movable mounting base 10 respectively, thereby adjusting the distance between the left grooving saw blade 3 and the right grooving saw blade 8, and realizing the adjustment of the center distance of the bottom groove of the carbon anode.
[0030] Further, the left grooving reduction motor 4 and the right grooving reduction motor 9 are respectively fixed on the left movable mounting base 5 and the right movable mounting base 10.
[0031] Further, the left grooving saw blade 3 and the right grooving saw blade 8 are arranged adjacent to each other and have the same diameter.
[0032] Further, the bottoms of the left grooving saw blade 3 and the right grooving saw blade 8 are both located in the saw blade dust collection groove 11. The opening of the saw blade dust collection groove 11 faces upward, and the bottom of the saw blade dust collection groove 11 has a dust collection outlet. The dust collection outlet is connected to the dust collection device 16 through a dust collection pipeline 15. It effectively prevents the powder particles generated by the grooving of the anode carbon block from leaking into the on-site environment along with the air flow, and further avoids the possible health hazards to the operators.
[0033] Further, the saw blade dust collection groove 11 is supported on the upper side of the host base guide rail 12.
[0034] Further, the dust collection device is a pulse bag filter, and a blower is connected behind the pulse bag filter. For the carbon anode bottom grooving cutting device of the present utility model, when switching the variety of the anode carbon block, according to the preset center distance size of the corresponding variety in the system, the left movable mounting base and the right movable mounting base are driven to approach or move away from each other through the grooving center distance adjustment mechanism, thereby adjusting the distance between the left grooving saw blade and the right grooving saw blade, and realizing the adjustment of the center distance of the bottom groove of the carbon anode.
[0035] For the carbon anode bottom grooving cutting device of the present utility model, a bidirectional ball screw is rotatably installed on the host base guide rail. The bidirectional ball screw has a first thread section and a second thread section with the same pitch but opposite helix directions. By using the distance-adjusting drive motor to cooperate with the bidirectional ball screw, the distance between the left grooving saw blade and the right grooving saw blade can be adjusted, and the adjustment of the center distance of the bottom groove of the carbon anode can be realized.
[0036] For the carbon anode bottom grooving and cutting device described in the present utility model, the bottoms of the left grooving saw blade and the right grooving saw blade are both located in the saw blade dust collection groove. The opening of the saw blade dust collection groove faces upward, and the bottom of the saw blade dust collection groove has a dust collection outlet. The dust collection outlet is connected to a dust collection device through a dust collection pipeline, effectively preventing the powder particles generated by grooving the anode carbon block from leaking into the on-site environment along with the air flow, and thus avoiding potential health hazards to the operators.
[0037] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
[0038] Where the present invention is not described in detail, it is all well-known technology to those skilled in the art of this technology field.
Claims
1. A carbon anode bottom slotting and cutting device, comprising a left shaft sleeve (1) and a left rotating shaft (2) arranged coaxially, and a right shaft sleeve (6) and a right rotating shaft (7) arranged coaxially, characterized in that: The invention also comprises a left movable mounting base (5) and a right movable mounting base (10) which are arranged at intervals, and a slotting center distance adjustment mechanism for driving the left movable mounting base (5) and the right movable mounting base (10) to move closer to or farther from each other. The left shaft sleeve (1) is fixed to the upper surface of the left movable mounting base (5); the middle part of the left rotating shaft (2) is rotatably mounted in the left shaft sleeve (1) through a bearing A; one end of the left rotating shaft (2) is detachably mounted with a left slotting saw blade (3); the other end of the left rotating shaft (2) is dynamically connected to a left slotting reduction motor (4); the right shaft sleeve (6) is fixed to the upper surface of the left movable mounting base (5); the middle part of the right rotating shaft (7) is rotatably mounted in the right shaft sleeve (6) through a bearing B; one end of the right rotating shaft (7) is detachably mounted with a right slotting saw blade (8); the other end of the right rotating shaft (7) is dynamically connected to a right slotting reduction motor (9).
2. The carbon anode bottom slotting and cutting device according to claim 1, characterized in that: The slot center distance adjustment mechanism comprises a mainframe base guide rail (12), a left-side movable mounting base (5) and a right-side movable mounting base (10) are slidably arranged on the mainframe base guide rail (12), a bidirectional ball screw (13) is rotatably mounted on the mainframe base guide rail (12), the bidirectional ball screw having a first thread segment and a second thread segment with the same pitch but opposite rotation directions, a first screw nut and a second screw nut threadedly connected to the first thread segment and the second thread segment are respectively mounted on the left-side movable mounting base (5) and the right-side movable mounting base (10), and a pitch adjustment drive motor (14) is respectively connected to both ends of the bidirectional ball screw (13).
3. The carbon anode bottom slotting and cutting device according to claim 2, characterized in that: The left slotted reduction motor (4) and the right slotted reduction motor (9) are respectively fixed on a left movable mounting base (5) and a right movable mounting base (10).
4. The carbon anode bottom slotting and cutting device according to claim 3, characterized in that: The left-side slotting saw blade (3) and the right-side slotting saw blade (8) are arranged adjacent to each other and have the same diameter.
5. The carbon anode bottom slotting and cutting device according to claim 4, characterized in that: The bottoms of the left slotted saw blade (3) and the right slotted saw blade (8) are both located in the saw blade dust collecting groove (11), the opening of the saw blade dust collecting groove (11) faces upward, and the bottom of the saw blade dust collecting groove (11) is provided with a dust collecting outlet, and the dust collecting outlet is connected to the dust collecting device via a dust collecting pipe.
6. The carbon anode bottom slotting and cutting device according to claim 5, characterized in that: The dust collecting device is a pulse bag dust collector, and the pulse bag dust collector is connected to a fan.
Citation Information
Patent Citations
Anode carbon block slotting equipment
CN115723250A