Injection mold for household appliance accessories
By designing an injection mold for home appliance accessories including spray lifting mechanism and air suction filter box, the existing molds are solved, and the problems of the inability to realize assembly line operation, low energy utilization efficiency, low cooling and cooling efficiency and poor adaptability are achieved, and an efficient, environmentally friendly and adaptable injection molding process is achieved.
Patent Information
- Application Number
- CN202422219316.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing home appliance accessories injection molds cannot achieve assembly line operation, the energy utilization efficiency is low during injection molding, the cooling and cooling efficiency is low, and the different home appliance accessories cannot be adapted to, and the injection molding process is not environmentally friendly enough.
An injection mold including an injection molding table, an injection molding machine, a mold placement mechanism and a hydraulic cylinder was designed. The mold release agent and cooling water mist were sprayed through the spray lifting mechanism, and the exhaust gas and water vapor were collected and filtered by the air suction filter box to achieve efficient assembly line operation, rapid cooling and energy-saving and environmentally friendly injection molding process. The mold release agent was effectively adsorbed through an electrostatic generator, adapting to different household appliance accessories.
It realizes efficient assembly line operation, improves the production efficiency and energy utilization efficiency of the injection molding process, shortens the cooling and cooling time, enhances the environmental protection of the injection molding process, and improves the adaptability of the mold.
Smart Images

Figure CN223000995U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of household appliance accessory production, and relates to an injection mold, in particular to an injection mold for household appliance accessories. Background Technique
[0002] The production of household appliance accessories is a complex process integrating design, mold manufacturing, raw material processing, post-treatment and assembly. It uses a variety of technologies such as injection molding, stamping, and die casting, aiming for high efficiency, precision and environmental protection to meet the diverse needs of household appliances and adapt to the development trend of intelligent manufacturing. Among them, the injection molding link is crucial in the production of household appliance accessories. It injects molten plastic into a mold under high pressure through a precise mold to achieve efficient, precise and customizable production, while promoting the efficient use of resources and environmentally friendly production. It is an indispensable core technology in modern household appliance manufacturing.
[0003] An injection mold for household appliance accessories is a mold specifically used to manufacture plastic accessories required in household appliances. During the injection molding process, the molten plastic is injected into the cavity of the mold under high pressure and forms plastic products with specific shapes, sizes and properties after cooling and solidification. These molds are usually made of high-quality steel and are precision machined and heat-treated to ensure their accuracy, durability and service life.
[0004] Existing injection molds for household appliance accessories have problems such as inability to perform assembly line operations, ineffective use of energy during injection molding, low cooling and temperature reduction efficiency, inability to adapt to different household appliance accessories, and lack of environmental protection during injection molding.
[0005] Based on this, we propose an injection mold for household appliance accessories, which can achieve assembly line injection molding operations such as high-efficiency spraying of release agent, mold closing, injection molding, cooling, mold opening, and discharging, with fast cooling and temperature reduction speed, energy conservation and environmental protection during the injection molding process, and can adapt to different household appliance accessories. Summary of the Utility Model
[0006] The purpose of the utility model is to address the above problems existing in the prior art and propose an injection mold for household appliance accessories. The technical problem to be solved by this utility model is: how to achieve efficient assembly line injection molding operations of spraying release agent, mold closing, injection molding, cooling, mold opening, and discharging, with fast cooling and temperature reduction speed, energy conservation and environmental protection during the injection molding process, and can adapt to different household appliance accessories.
[0007] The purpose of the utility model can be achieved by the following technical solutions:
[0008] An injection mold for household appliance accessories includes an injection table, on which an injection molding machine, a mold placement mechanism, and a hydraulic cylinder are successively arranged. One end of the mold placement mechanism is set on the hydraulic cylinder, and the other end is set on the injection molding machine. Inside the mold placement mechanism near one end of the injection molding machine, a fixed mold is provided. A spray lifting mechanism is arranged on the fixed mold and is connected to a mold release agent storage tank at the same time. A movable mold is slidably arranged inside the mold placement mechanism, and the position of the movable mold is opposite to that of the fixed mold. When the movable mold and the fixed mold are closed, a sealed injection space and a cooling channel are formed. The movable mold, the fixed mold, and the spray lifting mechanism are all connected to the injection table. An air suction and filtration box is arranged on the movable mold, and a fan is connected between the air suction and filtration box and the feeding part of the injection molding machine. The movable mold and the fixed mold are both connected to an electrostatic generator.
[0009] The working principle of the present utility model is as follows: Select a suitable fixed mold body and fixed mold plate according to the injection requirements, and select a suitable movable mold body and four movable mold plates according to the injection requirements;
[0010] Turn on the fan, the hydraulic cylinder drives the movable mold to move to a specified position on the sliding rod. The electrostatic generator provides static electricity for the movable mold and the fixed mold through connector one and connector two. The lifting screw member drives the hollow sliding table to reciprocate up and down once. The mold release agent storage tank provides the mold release agent for the spray lifting mechanism through one of the liquid inlets, and sprays it through the atomizing orifice on the atomizing member. Under the influence of static electricity, the mold release agent is effectively adsorbed inside the fixed mold and the movable mold. This is the mold release agent spraying action. The fan provides wind power for the air suction and filtration box, sucks the residual mold release agent in the air into the main body of the air suction box, and filters it through filter layers with different components;
[0011] The hydraulic cylinder pushes forward, so that the movable mold moves on the sliding rod towards the fixed mold until the movable mold body tightly abuts against the fixed mold body, forming a sealed injection space and a cooling channel. This is the mold closing action;
[0012] The injection molding machine heats the injection molding raw materials to a molten state and pours the molten injection molding raw materials into the injection space. The clean water collection tank injects cooling water into the cooling channel through a multi-way solenoid valve to cool the injection molding raw materials in the injection space. The output cooling water flows back to the clean water collection tank. After cooling for a certain time, the clean water collection tank stops injecting cooling water, and the pushing end of the hydraulic cylinder drives the movable mold to move backward on the sliding rod. This is the mold opening action;
[0013] After mold opening, the electric push rod drives the ejection template to move forward, and at the same time drives the ejection rod to move forward, pushing out the formed product, which falls onto the inclined filter mesh plate and slides away. After completion, the electric push rod drives the ejection template to reset, and at the same time drives the ejection rod to reset. When mold opening, the air suction and filtration box sucks out the waste gas and filters it through filter layers with different components to obtain clean hot air, which is sent into the injection molding machine to preheat the injection molding raw materials;
[0014] The water purification collection box provides purified water for the spray lifting mechanism through another liquid inlet. The lifting screw rod drives the hollow slide table to reciprocate up and down once, and sprays water mist through the atomizing port on the atomizing part to effectively cool the fixed mold and the moving mold. The air suction and filtration box sucks out the generated water vapor and filters it through filter layers of different components to obtain clean hot air, which is sent into the feeding part of the injection molding machine to preheat the injection molding raw materials. At the same time, the air flow rate is increased to improve the cooling effect. This is the cooling and drying operation. After completion, the mold release agent spraying operation is repeated to prepare for the next injection molding.
[0015] The injection molding table includes an injection molding table body. Inside the injection molding table body, there is an inclined filter screen plate and a water purification collection box. The filter screen plate is located directly below the air suction and filtration box and the spray lifting mechanism. There is a waste water collection box under the filter screen plate. There is a filter layer between the waste water collection box and the water purification collection box. There is a submersible pump in the water purification collection box. The water outlet of the submersible pump is connected to the water inlet end of a multi-way solenoid valve. The water outlet ends of the multi-way solenoid valve are respectively connected to the fixed mold and the spray lifting mechanism. The water inlet of the water purification collection box is connected to the moving mold.
[0016] With the above structure, the residual waste water is collected into the waste water collection box through the inclined filter screen plate, processed and filtered through the filter layer, and flows into the water purification collection box. The water purification collection box supplies water intermittently to the cooling channel through the submersible pump via the multi-way solenoid valve, and at the same time supplies water intermittently and unidirectionally to the spray lifting mechanism, and cools the purified water.
[0017] The mold placement mechanism includes a second fixing plate and a first fixing plate. Both the second fixing plate and the first fixing plate are fixed on the injection molding table body. The rear end of the second fixing plate is fixed on the hydraulic cylinder, and the pushing end of the hydraulic cylinder passes through the inside of the second fixing plate. The front end of the first fixing plate faces the injection molding machine. Two windshields and four sliding rods are fixed between the second fixing plate and the first fixing plate. The two windshields are respectively located on the left and right sides of the second fixing plate, and the four sliding rods are distributed at the four corners.
[0018] With the above structure, the two windshields are used to block the external wind, improve the air suction efficiency of the air suction and filtration box, and prevent the spray lifting mechanism from polluting the external environment during the spraying process. The two windshields are made of transparent material for easy observation of the injection molding process.
[0019] The fixed mold includes a fixed mold body. The fixed mold body is detachably arranged on the first fixing plate. Inside the fixed mold body, there is a placement box one. Inside the placement box one, there are four detachable fixed mold plates. There is a water inlet on one side of the fixed mold body. The water inlet is connected to the multi-way solenoid valve. Inside one of the positioning columns on the inner side of the fixed mold body, there is a positioning water outlet hole. Inside the fixed mold body, there is a cooling pipeline one. The two ends of the cooling pipeline one are respectively connected to the water inlet and the positioning water outlet hole. There is a connector one on the other side of the fixed mold body. The connector one is electrically connected to an electrostatic generator.
[0020] With the above structure, select a suitable fixed mold body and fixed mold plate according to the home appliance parts. When cooling, the submersible pump supplies water to the water inlet through the multi-way solenoid valve, cools the injection space through the cooling pipeline 1, and flows out from the positioning water outlet hole;
[0021] When the spray lifting mechanism sprays the release agent, the electrostatic generator makes the fixed mold charged through the connector 1, so that the release agent is effectively adsorbed on the inner side of the fixed mold plate.
[0022] The moving mold includes a push plate, which is slidably arranged on four sliding rods, and the rear end of the push plate is fixedly connected to the pushing end of the hydraulic cylinder. The front end of the push plate is detachably provided with a moving mold body, and the position of the moving mold body is opposite to that of the fixed mold body. One side of the moving mold body is provided with a connector 2, and the connector 2 is electrically connected to the electrostatic generator. A placement box 2 is arranged on the moving mold body, and four detachable moving mold plates are arranged inside the placement box 2. One of the positioning holes of the moving mold body is opposite to the position of the positioning water outlet hole. One side of the moving mold body is provided with a water outlet, and the water outlet is connected to the water inlet of the clean water collection tank. A cooling pipeline 2 is arranged inside the moving mold body, and both ends of the cooling pipeline 2 are respectively communicated with the positioning hole and the water outlet. An electric push rod is fixed at the rear end of the push plate. A stripping plate is slidably arranged inside the moving mold body, and a spring is arranged between the stripping plate and the moving mold body. The stripping plate is fixedly connected to the pushing end of the electric push rod. A number of stripping rods are arranged at the corresponding positions on the stripping plate, and the number of stripping rods penetrate through the mold body and the moving mold plate. At the initial position, the stripping plate abuts against the front end of the push plate, and the front ends of the number of stripping rods are flush with the inner surface of the moving mold plate.
[0023] With the above structure, select a suitable moving mold body and four moving mold plates according to the injection molding requirements;
[0024] When the spray lifting mechanism sprays the release agent, the electrostatic generator makes the moving mold charged through the connector 2, so that the release agent is effectively adsorbed on the inner side of the moving mold;
[0025] After mold opening, the electric push rod drives the stripping plate to move forward, and at the same time drives the stripping rods to move forward, pushing out the formed product, which falls onto the inclined filter mesh plate and slides away. After completion, the electric push rod drives the stripping plate to reset, and at the same time drives the stripping rods to reset to the initial position.
[0026] When the fixed mold body and the moving mold body are closed, a closed injection space is formed between the moving mold plate and the fixed mold plate, and the cooling pipeline 1 and the cooling pipeline 2 are connected through one of the positioning holes of the moving mold body and the positioning water outlet hole to form a through cooling channel.
[0027] With the above structure, when cooling, the cooling water in the mold enters the moving mold through the positioning water outlet hole and the positioning hole, and flows back to the clean water collection tank through the water outlet, realizing the circulation of the cooling water.
[0028] The spray lifting mechanism includes a heat insulation table. The lower end of the heat insulation table is fixed on the fixed mold body. When the molds are closed, the air suction and filtration box is embedded in the heat insulation table. A lifting screw member is fixed on the heat insulation table. A hollow slide table is fixed on the sliding block of the lifting screw member. There are two symmetrically positioned hollow tubes on the lower side of the hollow slide table. There are two liquid inlets on one side of the hollow slide table. One of the liquid inlets is connected to the clean water collection tank. A liquid injection pump is provided between the other liquid inlet and the demolding agent storage tank. One ends of the two hollow tubes are respectively connected to the two corresponding liquid inlets. The other ends of the two hollow tubes are provided with two atomizing members distributed vertically. One end of one hollow tube is connected to the atomizing member at the corresponding position.
[0029] With the above structure, in this embodiment, the heat insulation table insulates the spray lifting mechanism. When the demolding agent is sprayed, the lifting screw member drives the hollow slide table to reciprocate up and down once. The demolding agent storage tank provides the demolding agent for the spray lifting mechanism through one of the liquid inlets, and it is sprayed through the atomizing openings on the atomizing members, so that the demolding agent is adsorbed inside the fixed mold and the moving mold.
[0030] When the cooling and drying operation is performed, the clean water collection tank provides clean water for the spray lifting mechanism through the other liquid inlet. The lifting screw member drives the hollow slide table to reciprocate up and down once, and it is sprayed through the atomizing openings on the atomizing members to effectively cool the fixed mold and the moving mold.
[0031] The air suction and filtration box includes an air suction box body. At least half of the air suction box body is exposed outside the moving mold body. A heat insulation pad is provided on the lower side of the air suction box body, and the heat insulation pad is fixed on the moving mold body. A number of filter layers with different components are detachably arranged inside the air suction box body. The air outlet of the air suction box body is connected to the injection molding machine through a fan.
[0032] With the above structure, the fan provides wind power for the air suction and filtration box, sucks the residual steam and waste water during spray cooling and spraying of the demolding agent into the air suction box body, and filters them through the filter layers with different components to obtain clean hot air, which is sent into the injection molding machine to preheat the injection molding raw materials. At the same time, when the cooling and drying operation is performed, the air flow rate is increased to improve the cooling effect.
[0033] Compared with the prior art, the injection mold for household electrical appliance parts has the following advantages:
[0034] 1. Before injection molding of the fixed mold and the moving mold, the demolding agent is sprayed through the spray lifting mechanism, and after injection molding, water mist is sprayed for cooling.
[0035] 2. Through the suction filtration box, water vapor generated during the spray cooling process, mold release agent remaining in the air when spraying the mold release agent, and waste gas generated during mold opening are effectively collected and filtered, achieving greater environmental protection, saving water resources. At the same time, during the cooling and drying operation, the air flow rate is increased to improve the cooling efficiency. By cooperating with the injection molding machine, the suction filtration box preheats the injection molding raw materials in the injection molding machine, realizing the effective utilization of heat and greater energy conservation;
[0036] 3. Through the cooperation of the fixed mold and the moving mold, the mold can be quickly replaced according to production needs to adapt to different household appliance accessories, with higher production adaptability;
[0037] 4. During cooling, the cooling water is sent out from the injection molding table and passes through the cooling channels between the fixed mold and the moving mold to effectively cool the mold, and finally flows back to the injection molding table to realize water circulation. The injection molding table collects and filters the water vapor generated during the spray cooling process, the mold release agent remaining in the air when spraying the mold release agent, and the water flowing out of the cooling channels during mold opening, saving water resources;
[0038] 5. Through the cooperation of the electrostatic generator, fixed mold, moving mold and spray lifting mechanism, the mold release agent is effectively adsorbed on the inner surface of the mold by static electricity. Description of the Drawings
[0039] Figure 1 is the structural schematic diagram of the present utility model.
[0040] Figure 2 is the structural schematic diagram of some mechanisms of the present utility model.
[0041] Figure 3 is the structural schematic diagram of the fixed mold of the present utility model.
[0042] Figure 4 is the structural schematic diagram of the moving mold of the present utility model.
[0043] Figure 5 is the structural schematic diagram of the spray lifting mechanism of the present utility model.
[0044] Figure 6 is the cross-sectional schematic diagram of the cooling channels formed by the fixed mold and the moving mold of the present utility model.
[0045] In the figure, 1 is an injection molding table; 2 is an injection molding machine; 3 is a hydraulic cylinder; 4 is a mold placement mechanism; 5 is a fixed mold; 6 is a movable mold; 7 is an air suction and filtration box; 8 is a spray lifting mechanism; 101 is the main body of the injection molding table; 102 is a filter mesh plate; 401 is the second fixed plate; 402 is a wind baffle; 403 is a slide bar; 404 is the first fixed plate; 501 is the main body of the fixed mold; 502 is the first placement box; 503 is a positioning water outlet hole; 504 is a fixed mold plate; 505 is a water inlet; 506 is the first joint; 601 is a push plate; 602 is a demolding plate; 603 is the second joint; 604 is the main body of the movable mold; 605 is a movable mold plate; 606 is a demolding rod; 607 is a positioning hole; 608 is the second placement box; 609 is a water outlet; 801 is a lifting screw member; 802 is a hollow sliding table; 803 is a hollow pipe; 804 is an atomizing member; 805 is a liquid inlet; 806 is a heat insulation table. Detailed implementation manners
[0046] The following are specific embodiments of the present utility model and in combination with the accompanying drawings, the technical solutions of the present utility model are further described, but the present utility model is not limited to these embodiments.
[0047] As Figures 1-6 shown, this injection mold for home appliance accessories includes an injection molding table 1, on which an injection molding machine 2, a mold placement mechanism 4 and a hydraulic cylinder 3 are successively arranged. One end of the mold placement mechanism 4 is arranged on the hydraulic cylinder 3, and the other end of the mold placement mechanism 4 is arranged on the injection molding machine 2. A fixed mold 5 is arranged inside the mold placement mechanism 4 near one end of the injection molding machine 2. A spray lifting mechanism 8 is arranged on the fixed mold 5. At the same time, the spray lifting mechanism 8 is connected to a release agent storage tank. A movable mold 6 is slidably arranged inside the mold placement mechanism 4. The position of the movable mold 6 is directly opposite to that of the fixed mold 5. When the movable mold 6 and the fixed mold 5 are closed, a closed injection space and a cooling channel are formed. The movable mold 6, the fixed mold 5 and the spray lifting mechanism 8 are all connected to the injection molding table 1. An air suction and filtration box 7 is arranged on the movable mold 6. A fan is connected between the air suction and filtration box 7 and the feeding part of the injection molding machine 2. The movable mold 6 and the fixed mold 5 are both connected to an electrostatic generator.
[0048] In this embodiment, the injection molding table 1 is used for the storage and cooling of purified water, and the collection and treatment of waste water;
[0049] According to the specifications of home appliance accessories, select movable molds 6 and fixed molds 5 with suitable specifications.
[0050] Turn on the fan, the hydraulic cylinder 3 drives the moving mold 6 to move to the designated position on the mold placement mechanism 4, the electrostatic generator provides static electricity for the moving mold 6 and the fixed mold 5, the spray lifting mechanism 8 reciprocates up and down once, spraying the mold release agent on the inner sides of the fixed mold 5 and the moving mold 6. The mold release agent is adsorbed on the inner sides of the fixed mold 5 and the moving mold 6 due to static electricity, and the air suction filter box 7 collects and filters the trace mold release agent remaining in the air. This is the mold release agent spraying action;
[0051] The hydraulic cylinder 3 pushes forward, causing the moving mold 6 to move towards the fixed mold 5 on the mold placement mechanism 4 until the moving mold 6 tightly abuts against the fixed mold 5, forming a closed injection molding space and cooling channels. This is the mold closing action;
[0052] The injection molding machine 2 heats the injection molding raw materials to a molten state and pours the molten injection molding raw materials into the injection molding space. The injection molding table 1 injects cooling water into the cooling channels to cool the household appliance parts formed in the injection molding space. The output hot water flows back to the injection molding table 1. After cooling for a certain time, the injection molding table 1 stops injecting cooling water. The hydraulic cylinder 3 drives the moving mold 6 and the household appliance parts attached to the moving mold 6 to move backward on the mold placement mechanism 4. This is the mold opening action. The moving mold 6 pushes out the molded household appliance parts, which slide out through the injection molding table 1. When the mold is opened, the air suction filter box 7 sucks out the waste gas generated during injection molding;
[0053] The spray lifting mechanism 8 reciprocates up and down once to spray and cool the inner sides of the fixed mold 5 and the moving mold 6. The air suction filter box 7 sucks out the generated water vapor and at the same time speeds up the wind speed. This is the cooling and drying action. After completion, the mold release agent spraying action is repeated to prepare for the next injection molding;
[0054] The water flowing out of the cooling channels during spray cooling and when the mold is opened is collected in the injection molding table 1 for treatment and filtration to obtain clean water. The air suction filter box 7 filters the inhaled water vapor mixture to obtain clean dry hot air, which is introduced into the feeding part of the injection molding machine 2 to preheat the injection molding raw materials.
[0055] The injection molding table 1 includes an injection molding table body 101. Inside the injection molding table body 101, there is an inclined filter mesh plate 102 and a clean water collection tank. The filter mesh plate 102 is located directly below the air suction filter box 7 and the spray lifting mechanism 8. Below the filter mesh plate 102, there is a waste water collection tank. A filter layer is provided between the waste water collection tank and the clean water collection tank. A submersible pump is provided in the clean water collection tank. The water outlet of the submersible pump is connected to the water inlet end of a multi-way solenoid valve. The water outlet ends of the multi-way solenoid valve are respectively connected to the fixed mold 5 and the spray lifting mechanism 8. The water inlet of the clean water collection tank is connected to the moving mold 6.
[0056] In this embodiment, the residual wastewater is collected into the wastewater collection tank through the inclined filter screen plate 102, processed and filtered through the filter layer, and then flows into the purified water collection tank. The purified water collection tank supplies water intermittently to the cooling channel through a submersible pump via a multi-way solenoid valve, and at the same time supplies water unidirectionally to the spray lifting mechanism 8 intermittently, and cools the purified water.
[0057] The mold placing mechanism 4 includes a second fixing plate 401 and a first fixing plate 404. Both the second fixing plate 401 and the first fixing plate 404 are fixed on the injection molding table body 101. The rear end of the second fixing plate 401 is fixed on the hydraulic cylinder 3, and the pushing end of the hydraulic cylinder 3 passes through the inside of the second fixing plate 401. The front end of the first fixing plate 404 faces the injection molding machine 2. Two windshields 402 and four sliding rods 403 are fixed between the second fixing plate 401 and the first fixing plate 404. The two windshields 402 are respectively located on the left and right sides of the second fixing plate 401, and the four sliding rods 403 are distributed at the four corners.
[0058] In this embodiment, the two windshields 402 are used to block the external wind, improve the air suction efficiency of the air suction filter box 7, and prevent the spray lifting mechanism 8 from polluting the external environment during the spraying process. The two windshields 402 are made of transparent material for easy observation of the injection molding process.
[0059] The fixed mold 5 includes a fixed mold body 501. The fixed mold body 501 is detachably arranged on the first fixing plate 404. A placement box 502 is arranged inside the fixed mold body 501. Four detachable fixed mold plates 504 are arranged inside the placement box 502. A water inlet 505 is arranged on one side of the fixed mold body 501. The water inlet 505 is connected to the multi-way solenoid valve. A positioning water outlet hole 503 is arranged inside one of the positioning columns on the inner side of the fixed mold body 501. A first cooling pipe is arranged inside the fixed mold body 501. The two ends of the first cooling pipe are respectively communicated with the water inlet 505 and the positioning water outlet hole 503. A connector 506 is arranged on the other side of the fixed mold body 501. The connector 506 is electrically connected to the electrostatic generator.
[0060] In this embodiment, the appropriate fixed mold body 501 and fixed mold plates 504 are selected according to the home appliance accessories. When cooling, the submersible pump supplies water to the water inlet 505 through the multi-way solenoid valve, cools the injection molding space through the first cooling pipe, and flows out from the positioning water outlet hole 503.
[0061] When the spray lifting mechanism 8 sprays the release agent, the electrostatic generator makes the fixed mold 5 charged with static electricity through the connector 506, so that the release agent is effectively adsorbed on the inner side of the fixed mold plate 504.
[0062] The moving die 6 includes a push plate 601 which is slidably arranged on four sliding rods 403, and the rear end of the push plate 601 is fixedly connected to the pushing end of the hydraulic cylinder 3. The front end of the push plate 601 is detachably provided with a moving die body 604, and the position of the moving die body 604 is opposite to that of the fixed die body 501. One side of the moving die body 604 is provided with a connector two 603 which is electrically connected to an electrostatic generator. A placing box two 608 is arranged on the moving die body 604, and four detachable moving die plates 605 are arranged inside the placing box two 608. One positioning hole 607 of the moving die body 604 is opposite to the position of the positioning water outlet hole 503. One side of the moving die body 604 is provided with a water outlet 609 which is connected to the water inlet of the purified water collection tank. A cooling pipeline two is arranged inside the moving die body 604, and both ends of the cooling pipeline two are respectively communicated with the positioning hole 607 and the water outlet 609. An electric push rod is fixed at the rear end of the push plate 601. A stripping plate 602 is slidably arranged inside the moving die body 604, and a spring is arranged between the stripping plate 602 and the moving die body 604. The stripping plate 602 is fixedly connected to the pushing end of the electric push rod. A plurality of stripping rods 606 are arranged at corresponding positions on the stripping plate 602. The plurality of stripping rods 606 penetrate through the moving die body 604 and the moving die plates 605, and at the initial position, the stripping plate 602 abuts against the front end of the push plate 601, and the front ends of the plurality of stripping rods 606 are flush with the inner surface of the moving die plates 605.
[0063] In this embodiment, a suitable moving die body 604 and four moving die plates 605 are selected according to the injection molding requirements;
[0064] When the spray lifting mechanism 8 sprays the release agent, the electrostatic generator makes the moving die 6 charged with static electricity through the connector two 603, so as to realize the effective adsorption of the release agent on the inner side of the moving die 6;
[0065] After the mold is opened, the electric push rod drives the stripping plate 602 to move forward, and at the same time drives the stripping rods 606 to move forward, so as to push out the formed product, and the product falls onto the inclined filter screen plate 102 and slides away. After completion, the electric push rod drives the stripping plate 602 to reset, and at the same time drives the stripping rods 606 to reset to the initial position.
[0066] When the fixed die body 501 and the moving die body 604 are clamped, a closed injection molding space is formed between the moving die plates 605 and the fixed die plates 504, and the cooling pipeline one and the cooling pipeline two are connected through one positioning hole 607 of the moving die body 604 and the positioning water outlet hole 503 to form a through cooling channel.
[0067] In this embodiment, when cooling, the cooling water in the mold 5 enters the moving die 6 through the positioning water outlet hole 503 and the positioning hole 607, and flows back to the purified water collection tank through the water outlet 609, so as to realize the circulation of the cooling water.
[0068] The spray lifting mechanism 8 includes a heat insulation platform 806. The lower end of the heat insulation platform 806 is fixed on the fixed mold body 501. When the molds are closed, the air suction and filtration box 7 is embedded in the heat insulation platform 806. A lifting lead screw member 801 is fixed on the heat insulation platform 806. A hollow sliding platform 802 is fixed on the sliding block of the lifting lead screw member 801. Two symmetrically positioned hollow tubes 803 are provided on the lower side of the hollow sliding platform 802. Two liquid inlets 805 are provided on one side of the hollow sliding platform 802. One of the liquid inlets 805 is connected to the clean water collection tank, and a liquid injection pump is provided between the other liquid inlet 805 and the release agent storage tank. One ends of the two hollow tubes 803 are respectively connected to the two liquid inlets 805 in correspondence. Two atomizing members 804 are provided at the other ends of the two hollow tubes 803 and are distributed vertically. One end of one hollow tube 803 is connected to the atomizing member 804 at the corresponding position in communication.
[0069] In this embodiment, the heat insulation platform 806 insulates the spray lifting mechanism 8. When the release agent is sprayed, the lifting lead screw member 801 drives the hollow sliding platform 802 to reciprocate up and down once. The release agent storage tank provides the release agent for the spray lifting mechanism 8 through one of the liquid inlets 805, and it is sprayed through the atomizing openings on the atomizing member 804, so that the release agent is adsorbed inside the fixed mold 5 and the moving mold 6.
[0070] When the cooling and drying operation is performed, the clean water collection tank provides clean water for the spray lifting mechanism 8 through the other liquid inlet 805. The lifting lead screw member 801 drives the hollow sliding platform 802 to reciprocate up and down once, and it is sprayed through the atomizing openings on the atomizing member 804 to effectively cool the fixed mold 5 and the moving mold 6.
[0071] The air suction and filtration box 7 includes an air suction box body. At least half of the air suction box body is exposed outside the moving mold body 604. A heat insulation pad is provided on the lower side of the air suction box body and is fixed on the moving mold body 604. A number of filter layers with different components are detachably provided inside the air suction box body. The air outlet of the air suction box body is connected to the injection molding machine 2 through a blower.
[0072] In this embodiment, the blower provides wind power for the air suction and filtration box 7, sucks the residual steam and waste water during spray cooling and release agent spraying into the air suction box body, and filters them through the filter layers with different components to obtain clean hot air, which is sent into the injection molding machine 2 to preheat the injection molding raw materials. At the same time, when the cooling and drying operation is performed, the air flow rate is increased to improve the cooling effect.
[0073] The working principle of the present utility model:
[0074] Select a suitable fixed mold body 501 and fixed mold plate 504 according to the injection molding requirements, and select a suitable moving mold body 604 and four moving mold plates 605 according to the injection molding requirements.
[0075] Turn on the fan, the hydraulic cylinder 3 drives the moving mold 6 to move to the designated position on the sliding rod 403. The electrostatic generator provides static electricity for the moving mold 6 and the fixed mold 5 through the first joint 506 and the second joint 603. The lifting screw member 801 drives the hollow slide 802 to reciprocate up and down once. The release agent storage tank provides the release agent for the spray lifting mechanism 8 through one of the liquid inlet ports 805, and sprays it through the atomizing ports on the atomizing member 804. Under the influence of static electricity, the release agent is effectively adsorbed into the fixed mold 5 and the moving mold 6. This is the release agent spraying action. The fan provides wind power for the air suction and filtration box 7, sucks the residual release agent in the air into the main body of the air suction box, and filters it through filter layers of different components;
[0076] The hydraulic cylinder 3 pushes forward, making the moving mold 6 move on the sliding rod 403 towards the fixed mold 5 until the moving mold body 604 tightly abuts against the fixed mold body 501, forming a closed injection molding space and cooling channel. This is the mold closing action;
[0077] The injection molding machine 2 heats the injection molding raw materials to a molten state and pours the molten injection molding raw materials into the injection molding space. The clean water collection tank injects cooling water into the cooling channel through the multi-way solenoid valve to cool the injection molding raw materials in the injection molding space. The output cooling water flows back to the clean water collection tank. After cooling for a certain time, the clean water collection tank stops injecting cooling water, and the pushing end of the hydraulic cylinder 3 drives the moving mold 6 to move backward on the sliding rod 403. This is the mold opening action;
[0078] After mold opening, the electric push rod drives the ejection plate 602 to move forward, and at the same time drives the ejection rod 606 to move forward, pushing out the formed product, which falls onto the inclined filter mesh plate 102 and slides away. After completion, the electric push rod drives the ejection plate 602 to reset, and at the same time drives the ejection rod 606 to reset. When mold opening, the air suction and filtration box 7 sucks out the waste gas and filters it through filter layers of different components to obtain clean hot air, which is sent into the injection molding machine 2 to preheat the injection molding raw materials;
[0079] The clean water collection tank provides clean water for the spray lifting mechanism 8 through the other liquid inlet port 805. The lifting screw member 801 drives the hollow slide 802 to reciprocate up and down once, and sprays water mist through the atomizing ports on the atomizing member 804 to effectively cool the fixed mold 5 and the moving mold 6. The air suction and filtration box 7 sucks out the generated water vapor and filters it through filter layers of different components to obtain clean hot air, which is sent into the feeding part of the injection molding machine 2 to preheat the injection molding raw materials. At the same time, it speeds up the air flow rate to improve the cooling and temperature reduction effect. This is the cooling and drying action. After completion, the release agent spraying action is repeated to prepare for the next injection molding.
[0080] In summary, through the spray lifting mechanism 8, the release agent is sprayed on the fixed mold 5 and the moving mold 6 before injection molding, and water mist is sprayed after injection molding for cooling;
[0081] Through the suction air filter box 7, the water vapor generated during the spray cooling process, the mold release agent remaining in the air when spraying the mold release agent, and the waste gas generated during mold opening are effectively collected and filtered, achieving greater environmental protection, saving water resources. At the same time, during the cooling and drying operation, the air flow rate is increased to improve the cooling and temperature reduction efficiency. By cooperating the suction air filter box 7 with the injection molding machine 2, the injection molding raw materials in the injection molding machine 2 are preheated to effectively utilize heat and be more energy-efficient;
[0082] By cooperating the fixed mold 5 with the moving mold 6, the mold can be quickly replaced according to production needs to adapt to different household appliance accessories, with higher production adaptability;
[0083] During cooling, the cooling water is sent out from the injection molding table 1, and through the cooling channels between the fixed mold 5 and the moving mold 6, effective cooling of the mold is achieved, and finally it flows back to the injection molding table 1 to realize water circulation. The injection molding table 1 collects and filters the water vapor generated during the spray cooling process, the mold release agent remaining in the air when spraying the mold release agent, and the water flowing out of the cooling channels during mold opening, saving water resources;
[0084] By cooperating the electrostatic generator, the fixed mold 5, the moving mold 6 with the spray lifting mechanism 8, the mold release agent is effectively adsorbed on the inner surface of the mold through static electricity.
[0085] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An injection mold for household appliance parts, comprising an injection molding table (1), characterized in that: The injection molding table (1) is provided with an injection molding machine (2), a mold placement mechanism (4) and a hydraulic cylinder (3) in sequence, wherein one end of the mold placement mechanism (4) is arranged on the hydraulic cylinder (3), and the other end of the mold placement mechanism (4) is arranged on the injection molding machine (2). A fixed mold (5) is arranged inside the mold placement mechanism (4) near one end of the injection molding machine (2), and a spray lifting mechanism (8) is arranged on the fixed mold (5). At the same time, the spray lifting mechanism (8) is connected to a mold release agent storage box. The mold placement mechanism (4) A movable mold (6) is slidably arranged inside the mold, and the movable mold (6) is directly opposite to the fixed mold (5). When the movable mold (6) and the fixed mold (5) are closed, a closed injection molding space and cooling channel are formed. The movable mold (6), the fixed mold (5) and the spray lifting mechanism (8) are all connected to the injection molding table (1). An air suction filter box (7) is arranged on the movable mold (6). A fan is connected between the air suction filter box (7) and the feed part of the injection molding machine (2). The movable mold (6) and the fixed mold (5) are both connected to an electrostatic generator.
2. The home appliance parts injection mold according to claim 1, characterized in that: The injection molding table (1) comprises an injection molding table body (101), wherein an inclined filter screen plate (102) and a clean water collection box are arranged inside the injection molding table body (101), wherein the filter screen plate (102) is located directly below the air suction filter box (7) and the spray lifting mechanism (8), wherein a waste water collection box is arranged below the filter screen plate (102), wherein a filter layer is arranged between the waste water collection box and the clean water collection box, wherein a submersible pump is arranged inside the clean water collection box, wherein a water outlet of the submersible pump is connected to a water inlet end of a multi-way solenoid valve, wherein the water outlet end of the multi-way solenoid valve is respectively connected to the fixed mold (5) and the spray lifting mechanism (8), and wherein the water inlet of the clean water collection box is connected to the movable mold (6).
3. The home appliance parts injection mold according to claim 2, characterized in that: The mold placement mechanism (4) comprises a second fixing plate (401) and a first fixing plate (404), both of which are fixed on the injection molding platform body (101), the rear end of the second fixing plate (401) is fixed on the hydraulic cylinder (3), and the push-out end of the hydraulic cylinder (3) passes through the interior of the second fixing plate (401), the front end of the first fixing plate (404) is directly opposite to the injection molding machine (2), two wind shields (402) and four slide bars (403) are fixed between the second fixing plate (401) and the first fixing plate (404), the two wind shields (402) are respectively located on the left and right sides of the second fixing plate (401), and the four slide bars (403) are distributed at the four corners.
4. The home appliance parts injection mold according to claim 3, characterized in that: The fixed mold (5) comprises a fixed mold body (501), the fixed mold body (501) is detachably arranged on a fixed plate (404), a placement box (502) is arranged inside the fixed mold body (501), four detachable fixed mold plates (504) are arranged inside the placement box (502), a water inlet (505) is arranged on one side of the fixed mold body (501), the water inlet (505) is connected to a multi-way solenoid valve, a positioning water outlet hole (503) is arranged inside one of the positioning columns on the inner side of the fixed mold body (501), a cooling pipe (501) is arranged inside the fixed mold body (501), the two ends of the cooling pipe (501) are respectively connected to the water inlet (505) and the positioning water outlet hole (503), and a joint (506) is arranged on the other side of the fixed mold body (501), and the joint (506) is electrically connected to an electrostatic generator.
5. The home appliance parts injection mold according to claim 4, characterized in that: The movable mold (6) comprises a push plate (601), which is slidably arranged on four slide bars (403), and the rear end of the push plate (601) is fixedly connected to the push-out end of the hydraulic cylinder (3), and the front end of the push plate (601) is detachably provided with a movable mold body (604), the movable mold body (604) is directly opposite to the position of the fixed mold body (501), one side of the movable mold body (604) is provided with a second joint (603), and the second joint (603) is electrically connected to the electrostatic generator, the movable mold body (604) is provided with a second placement box (608), and four detachable movable mold plates (605) are arranged inside the second placement box (608), one of the positioning holes (607) of the movable mold body (604) is directly opposite to the position of the positioning water outlet hole (503), and one side of the movable mold body (604) is provided with a water outlet (609), The water outlet (609) is connected to the water inlet of the clean water collection box. A cooling pipe 2 is arranged inside the movable mold body (604). The two ends of the cooling pipe 2 are respectively connected to the positioning hole (607) and the water outlet (609). An electric push rod is fixed to the rear end of the push plate (601). A stripping plate (602) is slidably arranged inside the movable mold body (604). A spring is arranged between the stripping plate (602) and the movable mold body (604). The stripping plate (602) is fixedly connected to the pushing end of the electric push rod. A plurality of stripping rods (606) are arranged at corresponding positions on the stripping plate (602). The plurality of stripping rods (606) penetrate the movable mold body (604) and the movable mold plate (605). In the initial position, the stripping plate (602) abuts against the front end of the push plate (601). The front ends of the plurality of stripping rods (606) are flush with the inner surface of the movable mold plate (605).
6. The home appliance parts injection mold according to claim 5, characterized in that: When the fixed mold body (501) and the movable mold body (604) are molded together, a closed injection molding space is formed between the movable mold plate (605) and the fixed mold plate (504), and cooling pipe 1 and cooling pipe 2 are connected to the positioning water outlet hole (503) through one of the positioning holes (607) of the movable mold body (604) to form a through cooling channel.
7. The home appliance parts injection mold according to claim 6, characterized in that: The spray lifting mechanism (8) comprises a heat insulating platform (806), the lower end of the heat insulating platform (806) is fixed on the fixed mold body (501), the air suction filter box (7) is embedded in the heat insulating platform (806) when the mold is closed, a lifting wire rod (801) is fixed on the heat insulating platform (806), a hollow slide (802) is fixed on the sliding block of the lifting wire rod (801), two hollow tubes (803) with symmetrical positions are arranged on the lower side of the hollow slide (802), and the hollow slide (802) Two liquid inlets (805) are provided on one side, one of which is connected to a clean water collection box, and a liquid injection pump is provided between the other liquid inlet (805) and a release agent storage box, one end of two hollow tubes (803) are respectively connected to the two liquid inlets (805), and the other end of the two hollow tubes (803) is provided with two atomizing components (804) distributed up and down, and the other end of one hollow tube (803) is respectively connected to the atomizing components (804) at corresponding positions.
8. The home appliance parts injection mold according to claim 7, characterized in that: The suction filter box (7) comprises a suction box body, at least half of which is exposed from the movable mold body (604), a heat insulation pad is provided on the lower side of the suction box body, the heat insulation pad is fixed on the movable mold body (604), a plurality of filter layers of different components are detachably provided inside the suction box body, and an air outlet of the suction box body is connected to the injection molding machine (2) via a fan.