Composite material hydraulic machine

By designing protective components in composite hydraulic presses, the impurity pollution caused by the lack of protective structure around the hydraulic press stamping table is solved, and the processing quality of composite products is improved.

CN223001138UActive Publication Date: 2025-06-20HENAN ZHONGKE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422094374.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-20
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

When using fiberglass fiber composite material to make workpieces, there is a lack of protective structure around the stamping table of the hydraulic press, causing impurities to enter the inside of the composite material products, destroying the workpiece structure, producing defective products, and affecting production quality.

Method used

A composite hydraulic press is designed, which uses protective components including outer sleeves, airbag snap rings and connecting pipes, and is set outside the stamping upper die to prevent impurities from entering the top of the stamping table.

Benefits of technology

Through the installation of protective components, impurities are effectively prevented, the processing quality of composite materials is improved, and the stability and integrity of the workpiece are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite material hydraulic machine, and particularly relates to the technical field of hydraulic machines, the composite material hydraulic machine comprises a working table, a controller is arranged at the top of the working table, a stamping table is further arranged at the top of the working table, a hydraulic cylinder is further arranged above the stamping table, and a connecting column is arranged at the bottom of a stroke sliding block. A stamping upper die is fixed to the bottom end of the connecting column, a stamping bottom die is arranged in the stamping table, the top end of the stamping bottom die is exposed out of the top of the stamping table, and an inserting groove is formed in the position, close to the outer side of the stamping bottom die, in the workbench. The protection assembly is arranged and protects the top of the stamping table, in the process of pressing a composite product, the top of the stamping table cannot be polluted by impurities, the stamping bottom die is shielded by the protection assembly, pollutants such as external impurities cannot enter the inner wall of the stamping bottom die, and the pressing process is safer.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic presses, and particularly relates to a composite material hydraulic press. Background Art

[0002] A hydraulic press is a mechanical device that uses hydrostatic pressure for energy transfer to achieve various processing technologies. The hydraulic press uses an oil pump as a power driving device and uses oil as a driving medium. Driven by the oil pump, the oil passes through a pipeline and is connected to a hydraulic cylinder, thereby pushing a working component at the end of the hydraulic cylinder to process a workpiece.

[0003] Currently, when making workpieces using fiberglass composite materials, experienced workers or fully automatic machines are generally used to repeatedly wind fiberglass on a mold to achieve the required outer shape structure of the workpiece. The composite material products obtained by winding usually still have an unstable structure and need to be pressed and formed by a hydraulic press and then baked at a high temperature for shaping after demolding. During the pressing process of the hydraulic press, a hydraulic cylinder of the hydraulic press is used to push an inflatable and expandable upper mold into the interior of the composite material product, and the extrusion force generated by the air pressure expansion extrudes the inner wall of the composite material product outward to complete the shaping. However, during the extrusion molding process, there is no protective structure around the punching table of the hydraulic press. After impurities other than the mold and the composite material product enter the internal cavity of the composite material product, the structure of the workpiece obtained after pressing is damaged by the impurities, resulting in defective products and affecting the production quality. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a composite material hydraulic press to solve the above deficiencies in the technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A composite material hydraulic press includes a workbench. A controller is arranged on the top of the workbench. A punching table is further arranged on the top of the workbench. A hydraulic cylinder is arranged above the punching table. A stroke slider is arranged at the end of the hydraulic cylinder. A connecting column is arranged at the bottom of the stroke slider. A punching upper mold is fixed at the bottom end of the connecting column. A punching bottom mold is arranged inside the punching table. The top end of the punching bottom mold protrudes from the top of the punching table. A slot is arranged inside the workbench near the outside of the punching bottom mold. A clamping groove is arranged at the extended end of the bottom of the slot. A protective component is further arranged at the bottom of the stroke slider. The protective component includes an outer sleeve tube sleeved outside the punching upper mold. An airbag clamping ring is connected to the bottom end of the outer sleeve tube. A connecting pipe is arranged between the outer sleeve tube and the connecting column;

[0007] A connecting pipe is arranged between the connecting column and the airbag snap ring. One side of the top end of the connecting column is provided with an air inlet pipe, and the extending end of the air inlet pipe penetrates through the stroke slider and extends to the outside of the stroke slider.

[0008] Preferably, both the airbag snap ring and the connecting column are of hollow structures.

[0009] Preferably, guide columns are fixed at the four corners of the top of the workbench. A fixed platform is fixed at the top end of the guide columns, the hydraulic cylinder is fixed on the fixed platform, and the telescopic end of the hydraulic cylinder can penetrate through the fixed platform and extend downward.

[0010] Preferably, a moving platform is further arranged at the bottom of the stamping table. A jacking mechanism is arranged on the moving platform. The jacking mechanism includes a linear motor. A lifting base is arranged on the side wall of the slider of the linear motor, and a push rod is fixed at the top of the lifting base.

[0011] Preferably, the push rod penetrates through the top of the moving platform and extends upward into the stamping table. A bottom support plate is arranged at the bottom of the stamping bottom die, and the top end of the push rod is connected to the bottom support plate.

[0012] Preferably, a fixing frame is further arranged on the rear surface of the bottom die workbench. A driving mechanism is arranged on one side of the fixing frame, and the driving mechanism is used to push or pull the moving platform to move.

[0013] Preferably, a limiting block is arranged on the outer wall of the stroke slider, and a limiting platform column is arranged on the top of the bottom die workbench. The center lines of the limiting platform column and the limiting block are on the same straight line.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0015] Through the provided protection assembly, the protection assembly protects the top of the stamping table. During the process of pressing composite material products, the top of the stamping table will not be contaminated by impurities. The stamping bottom die is blocked by the protection assembly, and external impurities and other pollutants will not enter the inner wall of the stamping bottom die, and impurities will not enter the inner cavity of the composite material product either. The pressing process is safer, and the processing quality of the composite material product is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a perspective view of the present utility model;

[0019] Figure 3 is a cross-sectional view of the stamping table and the moving table of the present utility model;

[0020] Figure 4 is an exploded view of the stamping bottom die and the moving table of the present utility model;

[0021] Figure 5 is a structural schematic diagram of the stamping upper die and the protection component of the present utility model.

[0022] Explanation of reference numerals:

[0023] 1, workbench; 2, lifting mechanism; 21, lifting base; 22, linear motor; 23, push rod; 3, moving table; 4, stamping table; 5, stamping bottom die; 51, slot; 52, clamping groove; 53, bottom support plate; 6, controller; 7, limiting column; 8, stamping upper die; 81, connecting column; 9, airbag clamp; 91, outer sleeve; 10, stroke slider; 11, hydraulic cylinder; 12, guiding column; 13, fixed table; 14, limiting block; 15, air inlet pipe; 151, connecting pipe; 16, driving mechanism; 17, fixing frame. Detailed implementation manners

[0024] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0025] The present utility model provides a Figures 1 - 5 shown composite material hydraulic press, which includes a workbench 1, a controller 6 is arranged on the top of the workbench 1, a stamping table 4 is also arranged on the top of the workbench 1, a hydraulic cylinder 11 is arranged above the stamping table 4, a stroke slider 10 is arranged at the end of the hydraulic cylinder 11, a connecting column 81 is arranged at the bottom of the stroke slider 10, a stamping upper die 8 is fixed at the bottom end of the connecting column 81, a stamping bottom die 5 is arranged inside the stamping table 4, the top end of the stamping bottom die 5 exposes from the top of the stamping table 4, a slot 51 is arranged inside the workbench 1 near the outside of the stamping bottom die 5, a clamping groove 52 is arranged at the bottom extension end of the slot 51, a protection component is also arranged at the bottom of the stroke slider 10, the protection component includes an outer sleeve 91 sleeved outside the stamping upper die 8, an airbag clamp 9 is connected to the bottom end of the outer sleeve 91, and a connecting pipe 151 is arranged between the outer sleeve 91 and the connecting column 81;

[0026] A connecting pipe 151 is provided between the connecting column 81 and the airbag snap ring 9. On one side of the top end of the connecting column 81, an air inlet pipe 15 is provided. The extending end of the air inlet pipe 15 penetrates through the stroke slider 10 and extends to the outside of the stroke slider 10. Specifically, both the airbag snap ring 9 and the connecting column 81 are hollow structures. A hydraulic device can be connected to the extending end of the air inlet pipe 15. The hydraulic device provides compressed gas. The compressed gas passes through the air inlet pipe 15, then enters the connecting column 81, then passes through the connecting pipe 151, and then enters the airbag snap ring 9 and the stamping upper die 8. After the stamping upper die 8 is filled with gas, it bulges. Before that, the telescopic end of the hydraulic cylinder 11 pushes the stroke slider 10 downward and pushes the outer sleeve 91 and the airbag snap ring 9 downward. Figure 1 The stamping upper die 8 in Figure 1 is in a state filled with gas. When the stamping upper die 8 is not inflated, the stamping upper die 8 is in a flat state and can be inserted into the inner cavity of the stamping bottom die 5 at will. When the airbag snap ring 9 is not inflated, the airbag snap ring 9 is also in a flat state. The airbag snap ring 9 can enter the card slot 52 after passing through the slot 51. After inflation, the airbag snap ring 9 is in an inflated state, and the outer wall of the inflated airbag snap ring 9 is closely attached to the inner wall of the card slot 52, so as to ensure that the outer sleeve 91 can protect the top of the stamping table 4.

[0027] As Figure 1 shown, guide columns 12 are fixed at the four corners of the top of the workbench 1. The top ends of the guide columns 12 are fixed with a fixed platform 13. The hydraulic cylinder 11 is fixed on the fixed platform 13. The telescopic end of the hydraulic cylinder 11 can penetrate through the fixed platform 13 and extend downward. Specifically, the guide columns 12 play a role in supporting and stabilizing the fixed platform 13, and during the sliding process of the stroke slider 10, the stroke slider 10 always slides along the guide columns 12 and will not displace.

[0028] As Figures 1 - 4 shown, a moving platform 3 is further provided at the bottom of the stamping table 4. A lifting mechanism 2 is provided on the moving platform 3. The lifting mechanism 2 includes a linear motor 22. A lifting base 21 is provided on the side wall of the slider of the linear motor 22. A push rod 23 is fixed on the top of the lifting base 21. The push rod 23 penetrates through the top of the moving platform 3 and extends upward into the stamping table 4. A bottom support plate 53 is provided at the bottom of the stamping bottom die 5. The top end of the push rod 23 is connected to the bottom support plate 53.

[0029] Specifically, the linear motor 22 drives the slider to move upward. The slider drives the lifting base 21 to move upward. The lifting base 21 drives the push rod 23. The push rod 23 pushes the bottom support plate 53 upward. The bottom support plate 53 moves upward and pushes the composite product located inside the stamping bottom die 5 upward, which is beneficial to the demoulding of the composite product.

[0030] As Figure 2As shown, a fixing frame 17 is further provided on the rear surface of the bottom die workbench 1, and a driving mechanism 16 is provided on one side of the fixing frame 17. The driving mechanism 16 is used to push or pull the moving table 3 to move;

[0031] Specifically, before pressing the composite material product, the driving mechanism 16 is used to push the moving table 3 forward and drive the stamping table 4 to move forward. The top of the stamping bottom die 5 is completely exposed and there is no obstruction above. At this time, the composite material product can be placed into the stamping bottom die 5. The driving mechanism 16 can use an oil cylinder as an actuator and an external oil pump as a driving part to provide power to the oil cylinder, so that the driving mechanism 16 can push or pull the moving table 3 and the stamping table 4.

[0032] As Figure 1 shown, a limiting block 14 is provided on the outer wall of the stroke slider 10, and a limiting column 7 is provided on the top of the bottom die workbench 1. The center lines of the limiting column 7 and the limiting block 14 are on the same straight line;

[0033] Specifically, during the process of the hydraulic cylinder 11 pushing the stroke slider 10 to move downward, the stroke slider 10 drives the limiting block 14 to move downward synchronously. After the bottom of the limiting block 14 contacts the top of the limiting column 7, the limiting block 14 and the stroke slider 10 cannot continue to move downward. At this time, the stroke slider 10 reaches the lowest position, and at this time, the stamping upper die 8 also enters the inner cavity of the stamping bottom die 5.

[0034] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A composite hydraulic press, comprising a workbench (1), a controller (6) being arranged on the top of the workbench (1), a punching table (4) being arranged on the top of the workbench (1), a hydraulic cylinder (11) being arranged above the punching table (4), a travel slider (10) being arranged at the end of the hydraulic cylinder (11), a connecting column (81) being arranged at the bottom of the travel slider (10), a punching upper die (8) being fixed at the bottom end of the connecting column (81), characterized in that: A stamping bottom die (5) is arranged inside the stamping table (4), the top of the stamping bottom die (5) is exposed from the top of the stamping table (4), a slot (51) is arranged inside the workbench (1) near the outer side of the stamping bottom die (5), a clamping groove (52) is provided at the bottom extension end of the slot (51), a protective component is also arranged at the bottom of the travel slider (10), the protective component comprises an outer sleeve (91) sleeved on the outside of the stamping upper die (8), the bottom end of the outer sleeve (91) is connected to an airbag clamp ring (9), and a connecting pipe (151) is arranged between the outer sleeve (91) and the connecting column (81); A connecting pipe (151) is provided between the connecting column (81) and the airbag clamp (9), an air intake pipe (15) is provided on one side of the top end of the connecting column (81), and an extended end of the air intake pipe (15) penetrates the travel slider (10) and extends to the outside of the travel slider (10).

2. A composite hydraulic press according to claim 1, characterized in that: The airbag clamp (9) and the connecting column (81) are both hollow structures.

3. A composite material hydraulic press according to claim 1, characterized in that: Guide columns (12) are fixed at the four corners of the top of the workbench (1), a fixed platform (13) is fixed at the top of the guide columns (12), the hydraulic cylinder (11) is fixed on the fixed platform (13), and the telescopic end of the hydraulic cylinder (11) can penetrate the fixed platform (13) and extend downward.

4. A composite material hydraulic press according to claim 1, characterized in that: A movable platform (3) is also provided at the bottom of the punching platform (4), a lifting mechanism (2) is provided on the movable platform (3), the lifting mechanism (2) comprises a linear motor (22), a lifting base (21) is provided on the side wall of the slider of the linear motor (22), and a push rod (23) is fixed on the top of the lifting base (21).

5. A composite material hydraulic press according to claim 4, characterized in that: The push rod (23) passes through the top of the moving platform (3) and extends upward to the inside of the punching platform (4); a bottom support plate (53) is provided at the bottom of the punching bottom die (5); and the top end of the push rod (23) is connected to the bottom support plate (53).

6. A composite material hydraulic press according to claim 4, characterized in that: A fixing frame (17) is also provided on the rear surface of the bottom mold workbench (1), and a driving mechanism (16) is provided on one side of the fixing frame (17), wherein the driving mechanism (16) is used to push or pull the moving platform (3) to move.

7. A composite material hydraulic press according to claim 1, characterized in that: A limit block (14) is provided on the outer wall of the travel slider (10), and a limit column (7) is provided on the top of the bottom mold workbench (1), wherein the center line of the limit column (7) and the center line of the limit block (14) are located on the same straight line.