Automatic packaging machine for PVC plastic particle processing

By designing automatic packaging machines, using technical means such as servo motors, DC motors and pressure sensors, the problems of inaccurate metering and measurement in existing equipment are solved, and uniform cutting and quantitative packaging of plastic particles are achieved, and the practicality of the equipment and product quality are improved.

CN223001727UActive Publication Date: 2025-06-20ZHENJIANG XINLIAN PLASTIC NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422343652.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-06-20
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing PVC plastic pellet cutting and packaging equipment has problems such as blockage and inaccurate measurement, resulting in uneven packaging, affecting product quality and equipment practicality.

Method used

An automatic packaging machine is designed, using a servo motor to drive the mixing rod and bottom scraper to rotate, and with a DC motor to drive the screw conveyor plate to achieve uniform discharge and metering of plastic particles. The weight of the packaging bag is felt through the pressure sensor, the feeder is controlled to stop the feeding, and the stepper motor and gear system are used to achieve quantitative discharge.

Benefits of technology

It effectively avoids material blockage accidents, achieves consistency between quantitative cutting of plastic particles and packaging bag weight, and improves the practicality of the equipment and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic packaging machine for PVC (polyvinyl chloride) plastic particle processing, which comprises a bottom plate and a top plate, a servo motor drives a stirring rod and a bottom scraping plate to rotate, plastic particles in a storage barrel are stirred and auxiliary blanking is carried out, a direct current motor drives a spiral conveying sheet to rotate, the plastic particles can be uniformly conveyed, and the packaging efficiency is improved. A packaging bag is sleeved with a packaging container, after plastic particles fall into the packaging bag, the packaging container can be driven to move downwards to extrude a reset spring, the reset spring deforms, the bottom of the packaging container makes contact with a pressure sensor, the overall weight of the bag can be sensed through the pressure sensor, and when the weight reaches the standard, the packaging bag is closed. The pressure sensor controls the servo motor and the direct current motor to stop conveying materials and controls the stepping motor to drive the gear to rotate, the gear drives the toothed plate to move through the tooth meshing effect, the baffle is made to block and seal the bottom of the flow guide pipe, quantitative discharging is achieved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to an automatic packaging machine for processing PVC plastic particles, belonging to the technical field of PVC plastic particles. Background Art

[0002] PVC plastic particles, also known as polyvinyl chloride particles, are a kind of plastic raw materials widely used in multiple industries. They are made from polyvinyl chloride resin through special processing techniques, with good physical properties and chemical stability. Due to their advantages such as weather resistance, chemical stability, electrical insulation, economy, and airtight performance, PVC particles have wide applications in many fields.

[0003] Chinese Patent Publication (Publication No.: CN 221138840 U) discloses a plastic particle feeding and packaging device, including a packaging machine main body, a belt conveyor, and an anti-blocking feeding mechanism. The anti-blocking feeding mechanism includes a feeding cylinder, a square feeding port, a square discharging port, a feeding cylinder, and a servo motor; the square feeding port and the square discharging port are respectively communicated and fixed at the top and bottom of the feeding cylinder, the feeding cylinder is rotatably arranged in the feeding cylinder, and a plurality of feeding grooves are arranged on the feeding cylinder at equal intervals in the circumferential direction; in the plastic particle feeding and packaging device of the utility model, through the arranged anti-blocking feeding mechanism, the servo motor is used to drive the feeding cylinder to rotate. When the feeding groove rotates to the upper part, the plastic particles fall into the feeding groove under the action of gravity. When the feeding groove rotates to the lower part, the plastic particles fall out of the feeding groove under the action of gravity and are discharged from the square discharging port, avoiding the occurrence of blocking accidents and being able to achieve quantitative feeding at the same time;

[0004] Under the elastic force of the telescopic spring in the above patent, when the plastic particles fall onto the buffer plate, the gravity will cause the buffer plate to turn downward, and the telescopic rod and the telescopic spring will contract. The reverse elastic force of the telescopic spring will push up the buffer plate to slow down the plastic particles and avoid blocking. However, there are still certain defects. After long-term use, the spring may have the problem of weakened elasticity, affecting its performance and service life, and it is easy to occur the phenomenon of unsmooth flow or blockage. Moreover, since the above patent cannot accurately measure, there are errors in the filling quality, so the consistency of the weight of the plastic particles filled into the packaging bag cannot be guaranteed, the weight of the packaged products cannot meet the standard, additionally increasing the workload of workers and reducing the practicability of the equipment.

[0005] Therefore, an automatic packaging machine for processing PVC plastic particles is proposed. Summary of the Utility Model

[0006] In view of this, the utility model provides an automatic packaging machine for processing PVC plastic particles to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0007] The technical solution of the utility model is realized as follows: An automatic packaging machine for processing PVC plastic particles, including a bottom plate and a top plate. The inner surface of the top plate is fixedly connected with a material storage barrel. A cover plate is arranged at the top of the material storage barrel. A support plate is fixedly connected to the rear side of the top plate. A material conveying mechanism is arranged on the inner surface of the material storage barrel. The material conveying mechanism includes a servo motor. The servo motor is fixedly connected to the middle end of the top of the cover plate. The output end of the servo motor is rotationally connected with a rotating shaft. Stirring rods are fixedly connected to the peripheries of the outer surface of the rotating shaft. Connecting rods are fixedly connected to the left and right sides of the lower end of the rotating shaft. A bottom scraping plate is fixedly connected to the bottoms of the two connecting rods. A discharge pipe is communicated with the middle end of the bottom of the material storage barrel. A feeding pipe is communicated with the bottom of the discharge pipe. A DC motor is fixedly connected to the left side of the feeding pipe. The output end of the DC motor is rotationally connected with a rotating rod. A spiral conveying blade is fixedly connected to the outer surface of the rotating rod. A diversion pipe is communicated with the right side of the feeding pipe;

[0008] A metering mechanism is arranged on the top of the bottom plate. The metering mechanism includes a pressure sensor. The pressure sensor is fixedly connected to the middle end of the top of the bottom plate. Positioning plates are fixedly connected to the left and right sides of the top of the bottom plate. Return springs are fixedly connected to the left and right sides of the top of the bottom plate. A support ring is fixedly connected to the tops of the two return springs. A packaging container is fixedly connected to the inner surface of the support ring;

[0009] A sealing mechanism is arranged at the bottom of the diversion pipe. The sealing mechanism includes a stepping motor. The stepping motor is fixedly connected to the rear side of the support plate. The output end of the stepping motor is rotationally connected with a gear. The bottom of the gear is meshed and connected with a toothed plate through teeth. Welding rods are fixedly connected to the left and right sides of the front side of the toothed plate. A baffle is fixedly connected to the fronts of the two welding rods.

[0010] Further preferably, sliding blocks are fixedly connected to the left and right sides of the support ring. Sliding grooves are opened on the inner sides of the two positioning plates. The outer sides of the two sliding blocks are slidably connected to the inner cavities of the two sliding grooves.

[0011] Further preferably, a guiding block is fixedly connected to the rear side of the toothed plate. A guiding groove is opened on the front side of the support plate. The rear side of the guiding block is slidably connected to the inner cavity of the guiding groove.

[0012] Further preferably, positioning bolts are threadedly connected to the peripheries of the top of the cover plate. The cover plate is threadedly connected to the top of the material storage barrel through the four positioning bolts.

[0013] Further preferably, a feeding pipe is communicated with the rear side of the top of the cover plate. A sealing cover is threadedly connected to the inner surface of the feeding pipe.

[0014] Further preferably, a bracket is fixedly connected to the rear side of the support plate, and the top of the bracket contacts the bottom of the stepper motor.

[0015] Further preferably, an electric push rod is fixedly connected to the left side of the top of the base plate, and the output end of the electric push rod is fixedly connected to the left side of the bottom of the support plate.

[0016] Further preferably, supporting legs are fixedly connected around the bottom of the base plate, and anti-slip pads are fixedly connected to the bottoms of the four supporting legs.

[0017] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0018] 1. The utility model drives the stirring rod and the bottom scraper to rotate by the servo motor, stirs the plastic particles in the storage barrel, and assists in unloading. The DC motor drives the spiral conveyor to rotate, so that the plastic particles can be evenly fed to avoid the occurrence of blocking accidents. The packaging bag is put into the packaging container. After the plastic particles fall into the packaging bag, they will drive the packaging container to move downward to squeeze the reset spring, so that the reset spring is deformed, and the bottom of the packaging container touches the pressure sensor. The weight of the bag as a whole can be sensed by the pressure sensor. When the weight reaches the standard, the pressure sensor controls the servo motor and the DC motor to stop feeding, controls the stepper motor to drive the gear to rotate, and the gear drives the tooth plate to move through the meshing of teeth, so that the baffle blocks and seals the bottom of the guide tube, realizes quantitative unloading, and improves the practicality of the equipment.

[0019] 2. The utility model can improve the stability of the support ring during movement by providing a slider and a slide groove, can improve the stability of the tooth plate during movement by providing a guide block and a guide groove, can install and disassemble the cover plate by providing a positioning bolt, and can facilitate cleaning the interior of the storage barrel by providing a feed pipe and a sealing cover, the feed pipe can infuse plastic particles into the storage barrel, and the sealing cover can seal the feed pipe, can prevent the stepper motor from falling off during operation by providing a bracket, can drive the feeding mechanism to descend by providing an electric push rod, and can facilitate adjustment of the height of the feeding mechanism by providing support legs and anti-skid pads, and can improve the stability of the overall equipment.

[0020] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.

[0022] Figure 1 Schematic diagram of the three-dimensional front view structure of the present utility model;

[0023] Figure 2 Schematic diagram of the bottom structure of the present utility model;

[0024] Figure 3 Schematic diagram of the rear side structure of the present utility model;

[0025] Figure 4 Schematic diagram of the sectional structure of the material conveying pipe of the present utility model;

[0026] Figure 5 Schematic diagram of the structure of the present utility model in the state of the cover plate being disassembled;

[0027] Figure 6 For the present utility model Figure 1 Enlarged structure schematic diagram at position A;

[0028] Figure 7 Schematic diagram of the sealing mechanism structure of the present utility model.

[0029] Reference numerals: 1, bottom plate; 2, material conveying mechanism; 201, servo motor; 202, rotating shaft; 203, stirring rod; 204, connecting rod; 205, bottom scraper; 206, discharge pipe; 207, material conveying pipe; 208, DC motor; 209, rotating rod; 210, spiral conveying blade; 211, diversion pipe; 3, top plate; 4, support plate; 5, storage bucket; 6, cover plate; 7, metering mechanism; 701, pressure sensor; 702, positioning plate; 703, return spring; 704, support ring; 705, packaging container; 706, slider; 707, chute; 8, sealing mechanism; 801, stepping motor; 802, gear; 803, toothed plate; 804, welding rod; 805, baffle; 806, guide block; 807, guide groove; 9, positioning bolt; 10, feed pipe; 11, sealing cover; 12, bracket; 13, electric push rod; 14, support leg; 15, anti-slip pad. Detailed implementation manners

[0030] In the following text, only some exemplary embodiments are briefly described. As can be recognized by those skilled in the art, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0031] The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0032] Embodiment 1

[0033] As Figure 1-7 shown, an embodiment of the present utility model provides an automatic packaging machine for processing PVC plastic particles, which includes a bottom plate 1 and a top plate 3. An inner surface of the top plate 3 is fixedly connected with a material storage barrel 5. A cover plate 6 is arranged at the top of the material storage barrel 5. A support plate 4 is fixedly connected to the rear side of the top plate 3. A material conveying mechanism 2 is arranged on an inner surface of the material storage barrel 5. The material conveying mechanism 2 includes a servo motor 201. The servo motor 201 is fixedly connected to the middle of the top of the cover plate 6. An output end of the servo motor 201 is rotatably connected with a rotating shaft 202. Stirring rods 203 are fixedly connected to the periphery of an outer surface of the rotating shaft 202. Connecting rods 204 are fixedly connected to the left and right sides of a lower end of the rotating shaft 202. A bottom scraping plate 205 is fixedly connected to the bottom of the two connecting rods 204. A middle end of the bottom of the material storage barrel 5 is communicated with a discharge pipe 206. A bottom of the discharge pipe 206 is communicated with a material conveying pipe 207. A DC motor 208 is fixedly connected to the left side of the material conveying pipe 207. An output end of the DC motor 208 is rotatably connected with a rotating rod 209. A spiral conveying blade 210 is fixedly connected to an outer surface of the rotating rod 209. A diversion pipe 211 is communicated with the right side of the material conveying pipe 207;

[0034] A metering mechanism 7 is arranged on the top of the bottom plate 1. The metering mechanism 7 includes a pressure sensor 701. The pressure sensor 701 is fixedly connected to the middle of the top of the bottom plate 1. Positioning plates 702 are fixedly connected to the left and right sides of the top of the bottom plate 1. Return springs 703 are fixedly connected to the left and right sides of the top of the bottom plate 1. A support ring 704 is fixedly connected to the top of the two return springs 703. A packaging container 705 is fixedly connected to an inner surface of the support ring 704;

[0035] A sealing mechanism 8 is arranged at the bottom of the diversion pipe 211. The sealing mechanism 8 includes a stepping motor 801. The stepping motor 801 is fixedly connected to the rear side of the support plate 4. An output end of the stepping motor 801 is rotatably connected with a gear 802. The bottom of the gear 802 is meshed with a toothed plate 803 through teeth. Welding rods 804 are fixedly connected to the left and right sides of the front side of the toothed plate 803. A baffle 805 is fixedly connected to the front side of the two welding rods 804.

[0036] The servo motor 201 drives the stirring rod 203 and the bottom scraper 205 to rotate, stirring the plastic particles in the storage bucket 5 to assist in feeding. The DC motor 208 drives the spiral conveying sheet 210 to rotate, enabling uniform feeding of the plastic particles and avoiding the occurrence of material blockage accidents. A packaging bag is sleeved in the packaging container 705. After the plastic particles fall into the packaging bag, they drive the packaging container 705 to move downward, squeezing the return spring 703, causing the return spring 703 to deform, and the bottom of the packaging container 705 touches the pressure sensor 701. The pressure sensor 701 can sense the overall weight of the bag. When the weight reaches the standard, the pressure sensor 701 controls the servo motor 201 and the DC motor 208 to stop feeding, and controls the stepping motor 801 to drive the gear 802 to rotate. The gear 802 drives the toothed plate 803 to move through the meshing of the teeth, so that the baffle 805 blocks and seals the bottom of the diversion pipe 211, realizing quantitative feeding and improving the practicability of the equipment.

[0037] Embodiment 2

[0038] In one embodiment, slider 706 is fixedly connected to both the left and right sides of the support ring 704. Slide grooves 707 are opened on the inner sides of the two positioning plates 702. The outer sides of the two sliders 706 are slidably connected to the inner cavities of the two slide grooves 707. A guide block 806 is fixedly connected to the rear side of the toothed plate 803. A guide groove 807 is opened on the front side of the support plate 4. The rear side of the guide block 806 is slidably connected to the inner cavity of the guide groove 807. Positioning bolts 9 are threadedly connected to the four corners of the top of the cover plate 6. The cover plate 6 is threadedly connected to the top of the storage bucket 5 through the four positioning bolts 9. The rear side of the top of the cover plate 6 is communicated with a feed pipe 10. A sealing cover 11 is threadedly connected to the inner surface of the feed pipe 10. A bracket 12 is fixedly connected to the rear side of the support plate 4. The top of the bracket 12 is in contact with the bottom of the stepping motor 801. An electric push rod 13 is fixedly connected to the left side of the top of the bottom plate 1. The output end of the electric push rod 13 is fixedly connected to the left side of the bottom of the support plate 4. Support legs 14 are fixedly connected to the four corners of the bottom of the bottom plate 1. Anti-slip pads 15 are fixedly connected to the bottoms of the four support legs 14.

[0039] By setting the slider 706 and the slide groove 707, the stability of the support ring 704 during movement can be improved. By setting the guide block 806 and the guide groove 807, the stability of the tooth plate 803 during movement can be improved. By setting the positioning bolt 9, the cover plate 6 can be installed and disassembled through the positioning bolt 9, which is convenient for cleaning the inside of the storage barrel 5. By setting the feeding pipe 10 and the sealing cover 11, the feeding pipe 10 can infuse plastic particles into the storage barrel 5, and the sealing cover 11 can seal the feeding pipe 10. By setting the bracket 12, the stepper motor 801 can be prevented from falling off during operation. By setting the electric push rod 13, the feeding mechanism 2 can be driven to descend by the electric push rod 13, which is convenient for adjusting the height of the feeding. By setting the support legs 14 and the anti-slip pads 15, the stability of the overall equipment can be improved.

[0040] When the utility model is working, first, plastic particles are poured into the storage barrel 5 through the feed pipe 10, and then the worker puts the packaging bag into the packaging container 705, and drives the rotating shaft 202 and the stirring rod 203 to rotate through the output end of the servo motor 201, and drives the bottom scraper 205 to rotate at the same time, and utilizes the stirring rod 203 and the bottom scraper 205 to stir the plastic particles in the storage barrel 5 to assist in unloading, and the plastic particles are poured into the feeding pipe 207 through the discharge pipe 206, and the rotating rod 209 and the spiral conveying sheet 210 are driven to rotate by the DC motor 208, so that the plastic particles can be evenly fed, and the plastic particles enter the guide pipe 211 through the feeding pipe 207, and are unloaded into the packaging bag through the guide pipe 211, and the packaging bag drives the packaging container 705 to move downward due to the weight of the plastic particles. The reset spring 703 is compressed to deform, causing the bottom of the packaging container 705 to touch the pressure sensor 701. The overall weight of the bag can be sensed through the pressure sensor 701. When the weight reaches the standard, the pressure sensor 701 controls the servo motor 201 and the DC motor 208 to stop feeding, and controls the stepper motor 801 to drive the gear 802 to rotate. The gear 802 drives the tooth plate 803 and the welding rod 804 to move through the meshing of teeth. The welding rod 804 drives the baffle 805 to move, so that the baffle 805 blocks and seals the bottom of the guide tube 211, thereby realizing quantitative unloading. The feeding mechanism 2 is driven down by the electric push rod 13, which is convenient for adjusting the height of the feeding. After that, the worker can take the packaging bag out of the packaging container 705, thereby improving the practicability of the equipment.

[0041] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. An automatic packaging machine for PVC plastic particles, characterized in that: The invention comprises a bottom plate (1) and a top plate (3), wherein a material storage barrel (5) is fixedly connected to the inner surface of the top plate (3), a cover plate (6) is arranged on the top of the material storage barrel (5), a support plate (4) is fixedly connected to the rear side of the top plate (3), a material feeding mechanism (2) is arranged on the inner surface of the material storage barrel (5), and the material feeding mechanism (2) comprises a servo motor (201), wherein the servo motor (201) is fixedly connected to the middle end of the top of the cover plate (6), an output end of the servo motor (201) is rotatably connected to a rotating shaft (202), and stirring rods (203) are fixedly connected to the outer surface of the rotating shaft (202), and the rotating shaft (202) is fixedly connected to the stirring rods (203) on all sides. 02) Both left and right sides of the lower end are fixedly connected with connecting rods (204), the bottoms of the two connecting rods (204) are fixedly connected with bottom scrapers (205), the middle end of the bottom of the storage barrel (5) is connected with a discharge pipe (206), the bottom of the discharge pipe (206) is connected with a feed pipe (207), the left side of the feed pipe (207) is fixedly connected with a DC motor (208), the output end of the DC motor (208) is rotatably connected with a rotating rod (209), the outer surface of the rotating rod (209) is fixedly connected with a spiral conveying sheet (210), and the right side of the feed pipe (207) is connected with a guide pipe (211); A metering mechanism (7) is provided on the top of the bottom plate (1), the metering mechanism (7) comprising a pressure sensor (701), the pressure sensor (701) being fixedly connected to the middle end of the top of the bottom plate (1), positioning plates (702) being fixedly connected to the left and right sides of the top of the bottom plate (1), return springs (703) being fixedly connected to the left and right sides of the top of the bottom plate (1), support rings (704) being fixedly connected to the tops of the two return springs (703), and a packaging container (705) being fixedly connected to the inner surface of the support ring (704); A sealing mechanism (8) is provided at the bottom of the guide tube (211), the sealing mechanism (8) comprising a stepping motor (801), the stepping motor (801) being fixedly connected to the rear side of the support plate (4), the output end of the stepping motor (801) being rotatably connected to a gear (802), the bottom of the gear (802) being connected to a toothed plate (803) through tooth meshing, the left and right sides of the front side of the toothed plate (803) being fixedly connected to welding rods (804), and the front sides of the two welding rods (804) being fixedly connected to baffles (805).

2. The automatic packaging machine for PVC plastic particles according to claim 1, characterized in that: The left and right sides of the support ring (704) are fixedly connected with sliders (706), the inner sides of the two positioning plates (702) are provided with sliding grooves (707), and the outer sides of the two sliders (706) are slidably connected in the inner cavities of the two sliding grooves (707).

3. The automatic packaging machine for PVC plastic particles processing according to claim 1 is characterized in that: A guide block (806) is fixedly connected to the rear side of the tooth plate (803), a guide groove (807) is provided on the front side of the support plate (4), and the rear side of the guide block (806) is slidably connected to the inner cavity of the guide groove (807).

4. The automatic packaging machine for PVC plastic particles processing according to claim 1 is characterized in that: The top of the cover plate (6) is threadedly connected with positioning bolts (9) on all four sides, and the cover plate (6) is threadedly connected to the top of the material storage barrel (5) through the four positioning bolts (9).

5. The automatic packaging machine for PVC plastic particles processing according to claim 1 is characterized by: The rear side of the top of the cover plate (6) is connected to a feed pipe (10), and the inner surface of the feed pipe (10) is connected to a sealing cover (11) via threads.

6. The automatic packaging machine for PVC plastic particles processing according to claim 1 is characterized in that: A bracket (12) is fixedly connected to the rear side of the support plate (4), and the top of the bracket (12) is in contact with the bottom of the stepping motor (801).

7. The automatic packaging machine for PVC plastic particles according to claim 1, characterized in that: An electric push rod (13) is fixedly connected to the left side of the top of the base plate (1), and an output end of the electric push rod (13) is fixedly connected to the left side of the bottom of the support plate (4).

8. The automatic packaging machine for PVC plastic particles according to claim 1, characterized in that: Support legs (14) are fixedly connected to the four sides of the bottom of the base plate (1), and anti-slip pads (15) are fixedly connected to the bottoms of the four support legs (14).

Citation Information

Patent Citations

  • Plastic particle discharging and packaging equipment

    CN221138840U